KR950017149A - Manufacturing method of artificial marble plate - Google Patents

Manufacturing method of artificial marble plate Download PDF

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Publication number
KR950017149A
KR950017149A KR1019930031758A KR930031758A KR950017149A KR 950017149 A KR950017149 A KR 950017149A KR 1019930031758 A KR1019930031758 A KR 1019930031758A KR 930031758 A KR930031758 A KR 930031758A KR 950017149 A KR950017149 A KR 950017149A
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KR
South Korea
Prior art keywords
mold
film
resin mixture
artificial marble
frame
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KR1019930031758A
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Korean (ko)
Inventor
길기승
황운현
권봉현
석부원
Original Assignee
최근선
주식회사 엘지화학
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Priority to KR1019930031758A priority Critical patent/KR950017149A/en
Publication of KR950017149A publication Critical patent/KR950017149A/en

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Abstract

본 발명은 수지혼합물을 이용하여 인조대리석판을 제조함에 있어서 수지혼합물 주형전에 주형틀 밑판의 상부에 합성수지 필름을 깔고 그 위에 수지혼합물을 주형한 후 그 위에 다시 합성수지 필름을 도포한 다음 1차 경화 및 2차 경화 공정을 거쳐 인조대리석판을 제조하는 방법에 관한 것이다.In the present invention, in the preparation of artificial marble using a resin mixture, the synthetic resin film is laid on the upper part of the mold base plate before molding the resin mixture, and then the resin mixture is molded thereon, and then the synthetic resin film is applied thereon, followed by primary curing and It relates to a method of manufacturing artificial marble through a secondary curing step.

본 발명에서는 기존의 방법에서와는 달리 수평식 주형틀을 이용하여 연속적 공정에 의해 인조대리석판을 제조하는 것을 특징으로 한다. 본 발명에 따른 제조방법에 의하면, 공정의 시간을 단축시킬 수 있고 별도의 표면연마공정이 필요하지 않는 등 생산성을 크게 향상시킬 수 있다.Unlike the conventional method, the present invention is characterized in that the artificial marble plate is manufactured by a continuous process using a horizontal mold. According to the production method according to the present invention, it is possible to shorten the time of the process and to significantly improve productivity, such as not requiring a separate surface polishing process.

Description

인조대리석 판의 제조방법.Method of manufacturing artificial marble plate.

본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음Since this is an open matter, no full text was included.

제1도는 본 발명에서의 인조대리석 주형장치,1 is artificial marble molding apparatus in the present invention,

제2도는 본 발명에서 사용되는 수평식 주형틀,2 is a horizontal mold used in the present invention,

제3도는 본 발명의 수평식 주형틀과 기존의 쉘주형법의 주형틀과의 비교도, 제3-A도는 본 발명의 수평식 주형틀, 제3-B도는 쉘 주형법의 주형틀,3 is a comparison between the horizontal mold of the present invention and the mold of the conventional shell molding method, Figure 3-A is a horizontal mold of the present invention, Figure 3-B is a mold of the shell molding method,

제4도는 본 발명을 통하여 제조된 인조대리석의 단면도이다.4 is a cross-sectional view of the artificial marble produced through the present invention.

Claims (11)

수지혼합물을 사용하여 인조대리석판을 제조함에 있어서, (a) 수평식 주형틀(2)의 유리판(2-b)위에 하부필름(15-c)을 도포하는 단계; (b) 주형틀 운반대(1)에 고정시킨 수평식 주형틀(2)의 두께틀(2-c)내에 수지혼합물을 주입하는 단계; (c) 주형틀 운반대(1)를 진행시키면서 커텐나이프(5)를 이용하여 두께틀(2-c)내에 수지혼합물의 높이를 균일하게 조절하는 단계; (d) 주형틀 운반대(1)를 필름도포롤(8) 방향으로 계속 진행시켜 두께틀(2-c)위에 상부필름(15-b)을 도포하는 단계; (e) 주형틀 운반대(1)를 진행시키면서 전, 후반 필름절단기(11,13)를 이용하여 도포된 상부필름의 전, 후반을 절단하는 단계; (f) 수평식 주형틀(2)을 1차경화로로 이동시켜 1차 경화시키는 단계; (g) 상, 하부필름(15-b, 15-c)이 도포된 상태의 인조대리석판을 주형틀(2)로부터 탈형하는 단계; (h) 상, 하부 필름(15-b, 15-c)이 도포된 인조대리석판을 2차 경화시키는 단계; 의 연속적인 공정으로 이루어짐을 특징으로 하는 인조대리석판의 제조방법.In preparing the artificial marble plate using the resin mixture, (a) applying a lower film (15-c) on the glass plate (2-b) of the horizontal mold (2); (b) injecting the resin mixture into the thickness mold 2-c of the horizontal mold caster 2 fixed to the mold caster 1; (c) uniformly adjusting the height of the resin mixture in the thickness frame 2-c using the curtain knife 5 while advancing the mold carrier 1; (d) advancing the mold carrier 1 in the direction of the film applying roll 8 to apply the upper film 15-b onto the thickness frame 2-c; (e) cutting the front and the second half of the applied upper film using the front and rear film cutters 11 and 13 while advancing the mold carrier 1; (f) transferring the horizontal mold 2 to the primary curing furnace to cure the primary; (g) demolding the artificial marble plate of the upper and lower films 15-b and 15-c from the mold 2; (h) secondary curing the artificial marble plate coated with the upper and lower films 15-b and 15-c; Method of manufacturing artificial marble, characterized in that made in a continuous process of. 제1항에 있어서, (a)단계와 (b)단계 사이에 도포된 하부필름(15-c)을 핀(2d, 2-d1, 2-d2)에 고정시키는 단계를 더 포함함을 특징으로 하는 인조대리석의 제조방법.The method of claim 1 , further comprising fixing the lower film 15-c applied between steps (a) and (b) to the pins 2d, 2-d 1 , and 2-d 2 . Method for producing artificial marble, characterized in that. 제1항에 있어서, 수지혼합물은 최소한 두께틀(2-c)의 높이만큼 주입됨을 특징으로 하는 인조대리석판의 제조방법.The method of claim 1, wherein the resin mixture is injected by at least the height of the thickness frame (2-c). 제1항에 있어서, 수지혼합물은 좌,우로 움직이는 수지혼합물 주입용기(3)로부터 수지혼합물 완충용기(4)를 거쳐 두께틀(2-c)내에 주입됨을 특징으로 하는 인조대리석판의 제조방법.The method of claim 1, wherein the resin mixture is injected into the thickness frame (2-c) from the resin mixture injection container (3) moving left and right through the resin mixture buffer container (4). 제1항에 있어서, (d)단계와 (e)단계 사이에 필름누름롤(9)을 이용하여 도포된 상부필름(15-b)을 핀(2-d, 2-d1, 2-d2)에 고정시키는 단계를 더 포함함을 특징으로 하는 인조대리석판의 제조방법.According to claim 1, wherein the upper film (15-b) applied using the film pressing roll (9) between the step (d) and (e) the pin (2-d, 2-d 1 , 2-d) 2 ) a method of manufacturing artificial marble, characterized in that it further comprises fixing to. 제1항에 있어서, 상부필름(15-b)은 나이프절단법 또는 용융절단법에 의하여 절단되는 것을 특징으로 하는 인조대리석판의 제조방법.The method of claim 1, wherein the upper film (15-b) is cut by a knife cutting method or a melt cutting method. 제1항에 있어서, 1차 경화는 60- 80℃의 온도에서 0.1- 1.5시간동안 행하여짐을 특징으로 하는 인조대리석판의 제조방법.The method of claim 1, wherein the primary curing is performed for 0.1-1.5 hours at a temperature of 60-80 ℃. 제1항에 있어서, 2차 경화는 130- 150℃의 온도에서 2- 8시간 동안 행하여 짐을 특징으로 하는 인조대리석판의 제조방법.The method of claim 1, wherein the secondary curing is carried out for 2 to 8 hours at a temperature of 130-150 ℃. 제1항에 있어서, 주형틀 운반대(1)의 진행속도는 0.5 -2.5m/분 임을 특징으로 하는 인조대리석판의 제조방법.The method according to claim 1, wherein the traveling speed of the mold carrier (1) is 0.5 -2.5m / min. 지지대(1-a)와 지지대 상부에 수평으로 진행할 수 있게 설치된 주형틀 운반대(1)와 주형틀 운반대(1)상부에 고정되는 수평식 주형틀(2)과 수지혼합물을 수지혼합물 주입완층용기(4)에 공급하는 수지혼합물 주입용기 (3)와 수지혼합물을 주형틀(2)내에 폭방향으로 균일하게 공급하는 수지혼합물 주입완충용기(4)와 주형틀(2)내에 공급된 수지혼합물의 두께를 균일하게 고르는 커텐나이프(5)와 인조대리 석판을 주형성형하는 동안 상부에 필름을 공급하는 필름권출기(6)와 필름권출기(6)로부터 공급되는 필름의 폭방향 주름을 제거하는 필름펼침롤(7)과 인조대리석판을 주형성형하는 동안 주형틀(2)의 두께틀(2-c) 상부에 필름을 도포하는 필름도포롤(8)과 주형틀(2)의 상부에 도포된 전, 후반 필름을 자르는 전, 후 필름절단기(11, 13)및 주형성형시 상부필름(15-b)이 주형틀(2)의 전반에 고정되기 전까지 상부필름을 인도하는 필름유도롤(12)로 이루어진 인조대리석판의 제조장치.The resin mixture injection complete layer is formed of the support mold (1a) and the mold carrier (1) and the horizontal mold (2) fixed on the mold carrier (1) and the resin mixture which are installed so as to proceed horizontally on the upper part of the support (1). The resin mixture injection buffer container 4 and the resin mixture supplied in the mold frame 2 which uniformly supply the resin mixture injection container 3 and the resin mixture supplied to the container 4 in the mold frame 2 in the width direction. To remove the wrinkles in the width direction of the film feeder (6) and the film feeder (6) for supplying the film to the upper portion during the molding of the curtain knife (5) and the artificial surrogate slab to uniform thickness of the The film spreading roll 7 and the top of the mold frame 2 are applied to the film coating roll 8 and the mold frame 2 during the molding of the artificial marble plate. Before and after cutting the film before and after the film cutters (11, 13) and the upper film (15-b) in the mold forming Mold 2, the manufacturing device for the artificial marble plates made of a film derived roll 12 to guide the upper film until the fixing of the first half. 제10항에 있어서, 수평식 주형틀(2)은 주형틀 몸체(2-a)와 주형틀 몸체(2-a)둘 에 고정되는 필름고정핀(2-d, 2-d1, 2-d2)과 주형틀의 중앙부에 위치하는 유리판 또는 금속판(2-b)과 유리판 또는 금속판(2-b)의 하부에 위치하는 수평조절볼트 또는 받침핀(2-e)과 유리판 또는 금속판(2-b)의 가장자리에 고정되는 두께틀(2-c)로 이루어진 것임을 특징으로 하는 인조대리석판의 제조장치.The film mold pin (2-d, 2-d 1 , 2-) according to claim 10, wherein the horizontal mold frame (2) is fixed to both the mold frame body (2-a) and the mold frame body (2-a). d 2 ) and the glass plate or metal plate (2-b) located at the center of the mold frame, and the horizontal adjustment bolt or support pin (2-e) and the glass plate or metal plate (2e) located below the glass plate or metal plate (2-b). -b) Apparatus for manufacturing artificial marble, characterized in that consisting of a thickness frame (2-c) is fixed to the edge. ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.※ Note: The disclosure is based on the initial application.
KR1019930031758A 1993-12-30 1993-12-30 Manufacturing method of artificial marble plate KR950017149A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100423784B1 (en) * 2001-06-21 2004-03-22 제일모직주식회사 Device for Providing Initiator in a Process of Manufacturing Artificial Marbles

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100423784B1 (en) * 2001-06-21 2004-03-22 제일모직주식회사 Device for Providing Initiator in a Process of Manufacturing Artificial Marbles

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