KR950013864B1 - Screen manufacture method of crt - Google Patents

Screen manufacture method of crt Download PDF

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KR950013864B1
KR950013864B1 KR1019880012497A KR880012497A KR950013864B1 KR 950013864 B1 KR950013864 B1 KR 950013864B1 KR 1019880012497 A KR1019880012497 A KR 1019880012497A KR 880012497 A KR880012497 A KR 880012497A KR 950013864 B1 KR950013864 B1 KR 950013864B1
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cathode ray
color cathode
fluorescent film
ray tube
face
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KR1019880012497A
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KR900005534A (en
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정원대
유상열
정수민
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삼성전관주식회사
김정배
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/20Manufacture of screens on or from which an image or pattern is formed, picked up, converted or stored; Applying coatings to the vessel
    • H01J9/22Applying luminescent coatings
    • H01J9/227Applying luminescent coatings with luminescent material discontinuously arranged, e.g. in dots or lines

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  • Manufacturing & Machinery (AREA)
  • Formation Of Various Coating Films On Cathode Ray Tubes And Lamps (AREA)

Abstract

The method for manufacturing fluorescent plate of a color cathode ray tube comprises the steps of: doping and drying the photosensitive resin composite inside of the face of the color cathode ray tube; detecting ultraviolet ray via a fluorescent plate mask and exposing a predetermined portion thereof; scatteringly attaching fluorescent powder inside of the face and collecting surplus fluorescent powder; and cleaning the inside of the face with purity and processing the formed fluorescent plate pattern with boric acid solution.

Description

칼라 음극선관용 감광성수지 조성물과 이를 이용한 형광면 제조방법Photosensitive resin composition for color cathode ray tube and fluorescent surface manufacturing method using the same

제 1 도는 본 발명의 방법을 나타내는 공정도.1 is a process diagram showing the method of the present invention.

제 2 도는 본 발명에 의해 얻어지는 형광막의 스트라이프형태를 나타내는 사진.2 is a photograph showing the stripe shape of the fluorescent film obtained by the present invention.

제 3 도는 종래의 슬러리 도포법에 의해 얻어지는 형광막의 스트라이프형태를 나타내는 사진.3 is a photograph showing a stripe shape of a fluorescent film obtained by a conventional slurry coating method.

본 발명은 칼라 음극선관의 형광면을 형성하기 위한 감광성수지 조성물과 이를 이용한 형광면 제조방법에 관한 것이다.The present invention relates to a photosensitive resin composition for forming a fluorescent surface of a color cathode ray tube and a fluorescent surface manufacturing method using the same.

칼라 음극선관의 페이스 내측면에는 적, 청, 녹의 3색 형광체 패턴이 배열되어 형광면을 형성하게 된다.On the inner surface of the face of the color cathode ray tube, three-color phosphor patterns of red, blue, and green are arranged to form a fluorescent surface.

이들 형광체가 페이스 내측면에서 소정의 패턴을 이루도록 도포하는 방법으로서, 형광체가 혼합된 감광성수지 조성물을 이용하는 슬러리도포법, 그리고 수은여기 자외선에 노광되어 디아조늄염이 분해되고, 이때 염화아연이 공기중의 수분을 흡수하여 점착성을 띄는 디아조늄염으로 된 감광제에 의한 드라이법이 있다.As a method of coating these phosphors to form a predetermined pattern on the inner surface of the face, a slurry coating method using a photosensitive resin composition mixed with phosphors, and a mercury-excited ultraviolet ray are decomposed to decompose the diazonium salt, where zinc chloride is in the air. There is a drying method using a photosensitizer made of a diazonium salt that absorbs moisture and exhibits stickiness.

전자의 슬러리도포법은 형광체슬러리를 페이스 내측면에 도포하고, 새도우마스크를 통하여 소정부위만을 노광처리한 다음, 비노광부를 세척하여 현상하는 방법으로서, 감광도가 낮기 때문에 노광시간이 길고, 또 노광하는 자외선이 형광체 표면에서 광산란을 일으키게 되어 미세하고 선명한 형광체 패턴을 얻을 수 없다는 문제점이 있다.In the former slurry coating method, a phosphor slurry is applied to an inner surface of a face, and only a predetermined portion is exposed through a shadow mask, and then a non-exposed portion is washed and developed. The exposure time is long and exposed due to the low sensitivity. Ultraviolet rays cause light scattering on the surface of the phosphor, and thus there is a problem in that fine and clear phosphor patterns cannot be obtained.

후자의 드라이법은 페이스 내면에 감광제를 도포하고 건조시킨 다음, 노광을 행하고 형광체를 산포하여 부착시키고, 비노광부에 잔류하는 형광체를 공기로 세정하고 로딩제를 투여하여 노광된 감광제가 마련한 점성을 소실시켜 형성하는 방법으로서, 전술한 슬러리도포법보다는 양질의 형광체패턴을 얻을 수 있지만, 공기로 세정해야 하므로 비노광부에 잔류하는 형광체를 깨끗이 제거하기가 곤란하여 다음의 형광막 도포시 색잔을 일으키는 일이 있다.In the latter drying method, the photosensitive agent is applied to the inner surface of the face and dried, followed by exposure, scattering and adhering the phosphors, washing the phosphor remaining in the non-exposed part with air and administering a loading agent to lose the viscosity provided by the exposed photosensitive agent. As a method of forming by forming, it is possible to obtain a phosphor pattern of a higher quality than the slurry coating method described above, but since it must be cleaned with air, it is difficult to cleanly remove the phosphor remaining in the non-exposed part, which causes color gaze upon application of the next phosphor film. have.

칼라 음극선관에서 화면의 선명도는 적, 청, 녹 3색의 형광막패턴이 얼마나 미세하고 곧으며 바르게 형성될 수 있는가에 좌우된다.The sharpness of the screen in the color cathode ray tube depends on how fine, straight and right the fluorescent film pattern of three colors of red, blue and green can be formed.

본 발명의 목적은 노광, 건조후에도 점착성의 변화가 없고 건조온도범위가 넓은 감광성수지 조성물을 제공함에 있다.SUMMARY OF THE INVENTION An object of the present invention is to provide a photosensitive resin composition having no change in adhesiveness even after exposure and drying and having a wide drying temperature range.

본 발명의 다른 목적은 상기한 감광성수지 조성물을 이용하여 정연하고 선명한 고정세(高情細) 형광막패턴을 얻을 수 있는 형광면 형성방법을 제공함에 있다.Another object of the present invention is to provide a fluorescent surface forming method which can obtain a square and clear high definition fluorescent film pattern by using the photosensitive resin composition.

이에 따라 본 발명의 감광성수지 조성물은 순수 10-5%, 폴리비닐 알콜 5-30%, 중크롬산 염 0.5-5%, 디에칠렌 글리콜 0.5-5%, 에칠렌 글리콜 0.5-5%, 요소 0.5-5%, 아세트아미드 0.5-5%, 부탄디올 0.5-10%, 파라알데히드 0.5-5%, 디옥산 0.5-5%, 계면활성제 0.5-5%의 조성비로 만들어진다.Accordingly, the photosensitive resin composition of the present invention is 10-5% pure water, 5-30% polyvinyl alcohol, 0.5-5% dichromate salt, 0.5-5% diethylene glycol, 0.5-5% ethylene glycol, 0.5-5% urea , 0.5-5% acetamide, 0.5-10% butanediol, 0.5-5% paraaldehyde, 0.5-5% dioxane, 0.5-5% surfactant.

그리고 상기 조성물을 이용하여 형광면을 형성하는 방법은 칼라 음극선관의 페이스 내측면에 상술한 조성물을 도포하고, 노광 건조시킨 다음 형광체 분말을 산포하여 노광부에 부착시키고, 비노광부의 형광체를 물로 제거한 후 붕산용액으로 처리하여 형광채패턴을 수축고착시키는 공정순으로 행해진다.In the method for forming a fluorescent surface using the composition, the above-described composition is applied to the inner surface of the face of the color cathode ray tube, exposed and dried, and then the phosphor powder is dispersed and adhered to the exposed portion, and the phosphor of the non-exposed portion is removed with water. Treatment with boric acid solution is carried out in the order of shrinking and fixing the phosphor pattern.

이하 본 발명을 첨부도면에 따른 실시예로서 설명한다.Hereinafter, the present invention will be described with reference to the accompanying drawings.

먼저 본 발명의 감광성수지 조성물은 다음의 물질로 조성된다.First, the photosensitive resin composition of the present invention is composed of the following materials.

폴리비닐 알콜 : 5-30%가 첨가된다. 이것은 파장 364nm의 빛을 받아 환원된 3가크롬으로 인하여 광가교되는 특성을 가지고 있다. 즉, 산화와 환원반응하는 동안에 최종적으로 나타나는 분해산물인 카르복실기는 3가크롬과 8면제의 화합물을 형성한다. 이 카로복실기는 구조상

Figure kpo00001
,
Figure kpo00002
로 응고된 이온화기로서 공유결합을 가진다. 이 공유결합점들은 다음 폴리비닐 알콜체인의 이온화된 기에 의해 포화되어 3차원적 광가교를 이루게 되어 물에 대한 용해도를 상당히 감소시켜 준다.Polyvinyl alcohol: 5-30% is added. It has the property of photocrosslinking due to the reduced trivalent chromium with light having a wavelength of 364nm. That is, the carboxyl group, which is the final decomposed product during the oxidation and reduction reaction, forms a compound of trivalent chromium and an octahedron. This carboxyl group is structurally
Figure kpo00001
,
Figure kpo00002
It has a covalent bond as the ionizer solidified with. These covalent bonds are then saturated by the ionized groups of the polyvinyl alcohol chain, resulting in three-dimensional photocrosslinking, which significantly reduces the solubility in water.

중크롬산 염 : 0.5-5%가 첨가된다. 폴리비닐 알콜과 반응하여 열이나 기타 외적영향에서 감광성을 안정되게 유지시켜 준다. 본 발명에서 중크롬산 염은 중크롬산 칼륨염을 사용하는 것이 가장 좋은 결과를 나타냈다.Dichromate salt: 0.5-5% is added. Reacts with polyvinyl alcohol to keep photosensitivity stable under heat and other external influences. In the present invention, the dichromate salt showed the best result using potassium dichromate salt.

디에칠렌 글리콜 : 0.5-5%가 첨가된다. 가소재로 쓰인다.Diethylene glycol: 0.5-5% is added. Used as a plastic material.

에칠렌 글리콜 : 0.5-5%가 첨가된다. 감광도 및 건조상태를 결정하여 준다. 본 실험에서는 일본국 준세 이상사 제품의 1급 시약을 사용하였다.Ethylene glycol: 0.5-5% is added. Determine photosensitivity and dryness. In this experiment, a first-class reagent from a Japanese quasi-standard or higher company was used.

요소와 아세트아미드 : 0.5-5%가 감소된다. 아민을 함유하는 이들 물질은 형광막의 형성시 건조상태를 유지시켜주며, 공기중에서 수분을 흡수하여 형광막의 결정성이 양호해지도록 해준다. 본 발명에서는 일본국 하야시사 제품 1급을 사용하였다.Urea and acetamide: reduced by 0.5-5% These materials, which contain amines, maintain the dry state in the formation of the fluorescent film, and absorb moisture in the air to improve the crystallinity of the fluorescent film. In the present invention, Japanese Hayashi company first grade was used.

부탄 디올 : 0.5-10%가 첨가된다. 이것은 전체 조성물에 포함되어 가소제로서 작용한다.Butane diol: 0.5-10% is added. It is included in the overall composition to act as a plasticizer.

파라알데히드와 디옥산 : 가소제로 작용하여 조성물의 증발속도를 제어하고, 감광성수지막의 건조상태를 일정하게 유지하여 준다.Paraaldehyde and dioxane: It acts as a plasticizer to control the evaporation rate of the composition and keeps the dry state of the photosensitive resin film constant.

계면활성제 : 미국 롬 앤 하스(Rohm & Hass)사 제품 타목 731SD 6g을 온수에 100ml로 용해하고, 트리톤 CF-10을 4-5방울 적가하여 만들어진다.Surfactant: It is made by dissolving 6 g of Tamok 731SD from Rohm & Hass in USA in 100 ml of hot water and adding 4-5 drops of Triton CF-10.

상술한 물질의 조성과정은 다음과 같다.The composition process of the above-described material is as follows.

먼저 실온에서 순수와 폴리비닐 알콜희석액을 게속 교반하면서 디에칠렌 글리콜과 에칠렌 글리콜을 넣는다. 약 10분 정도 교반하여 잘 혼합한 다음, 요소, 아세트아미드, 부탄디올을 차례로 첨가한다. 계속 교반하면서 파라알데히드와 디옥산을 섞고 계면활성제를 투입한다. 얻어지는 조성물은 400메쉬로 여과하여 사용한다. 이 조성물의 점도와 고형물의 가감은 형광막의 분포밀도에 따라 폴리비닐 알콜, 순수 등을 가감하여 조절한다.First, diethylene glycol and ethylene glycol are added while stirring pure water and polyvinyl alcohol diluent at room temperature. Stir for about 10 minutes, mix well, and then add urea, acetamide, and butanediol in that order. With continued stirring, mix paraaldehyde and dioxane and add surfactant. The resulting composition is used by filtration with 400 mesh. The viscosity of this composition and the addition or subtraction of a solid are adjusted by adding or subtracting polyvinyl alcohol, pure water, etc. according to the distribution density of a fluorescent film.

또한 가소제의 전체함량은 20-50W/V% 로 제한한다.In addition, the total content of plasticizer is limited to 20-50W / V%.

가소제의 함량이 20W/V% 미만일 때는 형광막이 쉽게 건조하여 부착밀도가 떨어지고, 반대로 50W/V%를 초과하면 건조가 잘되지 않아서 패턴이 형성되지 않는다.When the content of the plasticizer is less than 20W / V%, the fluorescent film is easily dried, and the adhesion density is lowered. On the contrary, when the content of the plasticizer is more than 50W / V%, the drying is not good, and thus a pattern is not formed.

또한 상술한 조성물은 적, 청 형광막 도포시에는 그대로 사용되나, 녹 형광막의 경우에는 유리면과의 접착력을 증대시키기 위하여 결합제를 첨가할 수도 있다.In addition, the above-mentioned composition is used as it is when the red and blue fluorescent film is applied, but in the case of a rust fluorescent film, a binder may be added to increase the adhesion to the glass surface.

이때의 결합제로는 미국 듀폰사 제품 루독스 AM을 0.5-5% 범위로 사여 사용한다.At this time, the binder is used by using the US DuPont Ludox AM in the range of 0.5-5%.

위 조성물로서 형광면을 형성하는 방법은 제 1 도의 도시와 같이 행해진다.The method of forming a fluorescent surface as the composition is carried out as shown in FIG.

상기 조성물을 페이스(2)의 내측면에 도포하여 첫번째 감광막(4)를 형성한다. 이어서 녹 형광막 마스크(6)을 페이스(2)에 장착하고 노광시킨다. 첫번째 감광막(4)에서 노광된 부위는 점착성과 물에 대한 불용성을 가지게 되므로 이때 형광체분말을 분사하면, 녹 형광막(8)이 형성된다.The composition is applied to the inner side of the face 2 to form the first photosensitive film 4. Subsequently, the green fluorescent film mask 6 is mounted on the face 2 and exposed. Since the exposed portion of the first photosensitive film 4 has adhesiveness and insolubility in water, when the phosphor powder is sprayed, a rust fluorescent film 8 is formed.

상기 조성물에서 가소제의 함량은 20-50W/V%이므로 형광체의 부착밀도는 상당히 높아진다.Since the content of the plasticizer in the composition is 20-50W / V%, the adhesion density of the phosphor is considerably high.

이어서 과잉산포된 형광체를 진공흡입기와 같은 적당한 포집수단으로 회수하고, 순수로 세정하여 잔류 형광체분말을 제거함으로서 이후의 색잔현상이 일어나지 않도록 한다.Subsequently, the over-dispersed phosphor is recovered by a suitable collecting means such as a vacuum inhaler and washed with pure water to remove residual phosphor powder so that subsequent color residue does not occur.

상기 과정을 거치면 페이스(2)의 내측면에는 녹 형광막패턴(8')가 남게 된다. 이것을 다시 붕산수로 처리하여 형광체패턴이 수축고착되도록 한다. 본 발명에서 붕산수는 2.5% 용액을 사용하였다. 적, 청 형광막 패턴은 상기 조성물을 그대로 사용하고, 녹 형광막 패턴의 형성과 동일한 과정으로 형성한다.Through the above process, the green fluorescent film pattern 8 ′ remains on the inner surface of the face 2. This is again treated with boric acid water so that the phosphor pattern shrinks and sticks. In the present invention, boric acid water was used as a 2.5% solution. The red and blue fluorescent film patterns are formed using the same composition as they are and are formed in the same process as the formation of the green fluorescent film pattern.

이렇게하여 얻어진 형광막패턴을 확대촬영한 것이 제 2 도 사진이다.An enlarged image of the fluorescent film pattern thus obtained is shown in FIG. 2.

제 3 도는 종래의 슬러리도포법에 의해 얻어진 형광막패턴을 확대촬영한 사진으로서, 전기한 제 2 도 사진과 비교하여 볼때 육안으로도 제 3 도의 것이 스트라이프가 조악함을 알 수 있다.3 is an enlarged photograph of the fluorescent film pattern obtained by the conventional slurry coating method, and it can be seen that the stripe is coarse with the naked eye in FIG.

상술한 바와 같이 본 발명은 형광막패턴이 현저하게 정연하고 선명하게 형성되므로 고도로 향상된 화질의 칼라 음극선관을 제공하여 주는 이점을 나타낸다.As described above, the present invention exhibits an advantage of providing a color cathode ray tube of highly improved image quality because the fluorescent film pattern is remarkably ordered and clearly formed.

Claims (5)

순수 10-50%, 폴리비닐 알콜 5-30%, 중크롬산 염 0.5-5%, 디에칠렌 글리콜 0.5-10%, 에칠렌 글리콜 0.5-5%, 요소 0.5-10%, 아세트아미드 0.5-5%, 부탄디올 0.5-10%, 파라알데히드 0.5-5%, 디옥산 0.5-5%, 계면활성제 0.5-5%의 조성비로 이루어지는 칼라 음극선관용 감광성수지 조성물.10-50% pure, 5-30% polyvinyl alcohol, 0.5-5% dichromate, 0.5-10% diethylene glycol, 0.5-5% ethylene glycol, 0.5-10% urea, 0.5-5% acetamide, butanediol A photosensitive resin composition for color cathode ray tubes comprising a composition ratio of 0.5-10%, paraaldehyde 0.5-5%, dioxane 0.5-5%, and surfactant 0.5-5%. 제 1 항에 있어서 디에칠렌 글리콜, 에칠렌 글리콜, 부탄디올, 파라알데히드와 디옥산의 총량이 20-5W/V% 범위로 됨을 특징으로 하는 칼라 음극선관용 감광성수지 조성물.The photosensitive resin composition for color cathode ray tubes according to claim 1, wherein the total amount of diethylene glycol, ethylene glycol, butanediol, paraaldehyde and dioxane is in a range of 20-5 W / V%. 칼라 음극선관의 적, 청, 녹 형광막패턴을 형성함에 있어서, 순수 10-50%, 폴리비닐 알콜 5-30%, 중크롬산 칼륨염 0.5-5%, 디에칠렌 글리콜 0.5-10%, 에칠렌 글리콜 0.5-5%, 요소 0.5-10%, 아세트아미드 0.5-5%, 부탄디올 0.5-10%, 파라알데히드 0.5-5%, 디옥산 0.5-5%, 계면활성제 0.5-5%의 조성된 감광성수지 조성물을 칼라 음극선관의 페이스 내측면에 도포 건조하고, 형광막 마스크를 통해 자외선을 조사하여 소정부위만을 노광시키고, 이어서 페이스 내측면에 형광체분말을 산포부착하고 과잉의 형광체분말을 포집수단으로 회수한 다음, 순수로 페이스 내측면을 세정하여 형성되는 형광막패턴을 붕산수로 처리하여 수축고착시킴을 특징으로 하는 칼라 음극선관의 형광막 형성방법.In forming red, blue, and green fluorescent film patterns of color cathode ray tube, pure 10-50%, polyvinyl alcohol 5-30%, potassium dichromate salt 0.5-5%, dieethylene glycol 0.5-10%, ethylene glycol 0.5 -5%, urea 0.5-10%, acetamide 0.5-5%, butanediol 0.5-10%, paraaldehyde 0.5-5%, dioxane 0.5-5%, surfactant 0.5-5% After coating and drying on the inner surface of the face of the color cathode ray tube, irradiating ultraviolet rays through a fluorescent film mask to expose only a predetermined portion, and then spreading the phosphor powder on the inner surface of the face and collecting the excess phosphor powder by the collecting means, A method of forming a fluorescent film of a color cathode ray tube, characterized by shrinking and fixing the fluorescent film pattern formed by washing the inner surface of the face with pure water with boric acid water. 제 3 항에 있어서, 붕산수를 2.5-10% 용액으로 함을 특징으로 하는 칼라 음극선관의 형광막 형성방법.4. The method for forming a fluorescent film of a color cathode ray tube according to claim 3, wherein boric acid is a 2.5-10% solution. 제 3 항에 있어서, 과잉으로 산포된 형광체분말을 진공흡입하여 회수함을 특징으로 하는 칼라 음극선관의 형광막 형성방법.The method for forming a fluorescent film of a color cathode ray tube according to claim 3, wherein the excessively dispersed phosphor powder is collected by vacuum suction.
KR1019880012497A 1988-09-27 1988-09-27 Screen manufacture method of crt KR950013864B1 (en)

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