KR900001601B1 - The manufacturing method of fluorescent film in color crt - Google Patents

The manufacturing method of fluorescent film in color crt Download PDF

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KR900001601B1
KR900001601B1 KR1019870009597A KR870009597A KR900001601B1 KR 900001601 B1 KR900001601 B1 KR 900001601B1 KR 1019870009597 A KR1019870009597 A KR 1019870009597A KR 870009597 A KR870009597 A KR 870009597A KR 900001601 B1 KR900001601 B1 KR 900001601B1
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fluorescent film
fluorescent
ray tube
cathode ray
color cathode
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KR1019870009597A
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Korean (ko)
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KR890004374A (en
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정원대
유상열
정수민
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삼성전관 주식회사
김정배
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Priority to US07/238,401 priority patent/US5002844A/en
Priority to JP63218230A priority patent/JPH01301785A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/20Manufacture of screens on or from which an image or pattern is formed, picked up, converted or stored; Applying coatings to the vessel
    • H01J9/22Applying luminescent coatings
    • H01J9/227Applying luminescent coatings with luminescent material discontinuously arranged, e.g. in dots or lines

Abstract

A fluorescent film for color CRT is manufactured by coating and drying a photo-sensitive resin compsn. on the inner surface of color CRT faces; exposing a preditermined-surface of the fluorescent film mask to UV; spray-applying fluorescent powder on the inner of the face and then removing the excess poder; and washing the inner of the face with pure water and contracting-sticking the fluorescent pattern by treating with a boric acid soln., to form the red, blue, green- fluorescent pattern of color CRT. The photosensitive resin compsn. comprises 10-50% pure water, 0.5-5% kalium dichromate, as a plastisizer including 0.5-5% diethylene glycol, 0.5-5% urea, 0.5-5% surfactant etc, the plastisiger being contd. in 20-50 W/V%.

Description

칼라 음극선관용 감광성수지 조성물을 이용한 형광면 제조방법Method for producing fluorescent surface using photosensitive resin composition for color cathode ray tube

제1도는 본 발명의 방법을 나타내는 공정도.1 is a process diagram showing the method of the present invention.

제2도는 종래의 슬러리 도포법에 의해 얻어지는 형광막의 스트라이프형태를 나타내는 사진.2 is a photograph showing a stripe shape of a fluorescent film obtained by a conventional slurry coating method.

제3도는 본 발명에 의해 얻어지는 형광막의 스트라이프형 형태를 나타내는 사진.3 is a photograph showing a stripe form of a fluorescent film obtained by the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

2 : 페이스 4 : 감광막2: face 4: photosensitive film

6 : 마스크 8 : 형광막6: mask 8: fluorescent film

본 발명은 칼라 음극선관의 형광면을 형성하기 위한 감광수지 조성물을 이용한 형광면 제조방법에 관한 것이다. 칼라 음극선관의 페이스 내측면에는 적, 청, 녹의 3색의 형광체 패턴이 배열되어 형광면을 형성하게 된다. 이들 형광체가 페이스 내측면에서 소정의 패턴을 이루도록 도포하는 방법으로서, 형광체가 혼합된 감광성수지 조성물을 이용하는 슬러리도포법, 그리고 수은 여기 자외선에 노광되어 디아조늄염이 분해되고, 이때 염화아연이 공기중의 수분을 흡수하여 접착성을 띄는 디아조늄염으로 된 감광제에 의한 드라이법에 있다.The present invention relates to a fluorescent surface manufacturing method using the photosensitive resin composition for forming the fluorescent surface of the color cathode ray tube. On the inner surface of the face of the color cathode ray tube, three phosphor patterns of red, blue, and green are arranged to form a fluorescent surface. As a method of coating these phosphors to form a predetermined pattern on the inner surface of the face, a slurry coating method using a photosensitive resin composition mixed with phosphors, and exposure to mercury-excited ultraviolet rays to decompose the diazonium salt, wherein zinc chloride is in the air A dry method using a photosensitizer made of a diazonium salt that absorbs water and exhibits adhesion.

전자의 슬러리도포법은 형광체슬러리를 페이스 내측면에 도포하고, 새도우마스크를 통하여 소정부위만을 노광처리한 다음, 비노광부를 세척하여 현상하는 방법으로서, 감광도가 낮기 때문에 노광시간이 길고, 또 노광하는 자외선이 표면에서 광산란을 일으키게 되어 미세하고 선명한 형광체 패턴을 얻을 수 없다는 문제점이 있다.In the former slurry coating method, a phosphor slurry is applied to an inner surface of a face, and only a predetermined portion is exposed through a shadow mask, and then a non-exposed portion is washed and developed. The exposure time is long and exposed due to the low sensitivity. Ultraviolet rays cause light scattering on the surface, and thus there is a problem in that fine and clear phosphor patterns cannot be obtained.

후자의 드라이법은 페이스 내면에 감광체를 도포하고 건조시킨 다음, 노광을 행하고 형광체를 산포하여 부착시키고, 비노광부에 잔류하는 형광체를 공기로 세정하고 로딩제를 투여하여 노광된 감광제가 발현한 점성을 소실시켜 형성하는 방법으로서, 전술한 슬러리도포법보다는 양질의 형광제패턴을 얻을 수 있지만, 공기로 세정해야 하므로 비노광부에 잔류하는 형광체를 깨끗이 제거하기가 곤란하여 다음의 형광막 도포시색잔을 일으키는 일이 있다.In the latter drying method, the photosensitive member is applied to the inner surface of the face and dried, and then exposed, scattered and adhered to the phosphor, the phosphor remaining in the non-exposed part is washed with air, and a loading agent is applied to give the exposed photosensitive agent. As a method of forming by disappearing, it is possible to obtain a fluorescent pattern of a higher quality than the slurry coating method described above, but because it needs to be cleaned with air, it is difficult to clean the phosphor remaining in the non-exposed part, which causes a color cup to be applied when the next fluorescent film is applied. There is a thing.

칼라 음극선관에서 화면의 선명도는 적, 청, 녹 3색의 형광막 패턴이 얼마나 미세하고 곧으며 바르게 형성될 수 있는가에 좌우된다.The sharpness of the screen in a color cathode ray tube depends on how fine, straight and right the fluorescent film pattern of three colors of red, blue and green can be formed.

본 발명의 목적은, 노광, 건조후에도 점착성의 변화가 없고 건조온도범위가 넓은 감광성수지 조성물을 제공하여 선명한 형광막패턴을 얻도록 함에 있다.An object of the present invention is to provide a photosensitive resin composition having no change in adhesiveness after exposure and drying and having a wide drying temperature range to obtain a clear fluorescent film pattern.

이에 따라 본 발명의 감광성수지 조성물은 순수 10-50%, 폴리비닐알콜 5-30%, 중크롬산 염 0.5-5%, 가소제로서 디에칠렌 글리콜 0.5-5%와 에칠렌글리콜 0.5-5% 그리고 요소 0.5-5%, 아세트아미드 0.5-5% 및 부탄디올 0.5-10%와 파라알데히드 0.5-5% 및 디옥산 0.5-5% 또 계면활성제 0.5-5%의 조성비로 된 감광성수지 조성물을 컬러 음극선관의 페이스 내측면에 도포하고, 노광 건조시킨 다음 형광체 분말을 산포하여 노광부에 부착시키고, 비노광부의 형광체를 물로 제거한 후 붕산용액으로 처리하여 형광체패턴을 수축고착시키는 공정순으로 행해짐을 특징으로 한다.Accordingly, the photosensitive resin composition of the present invention is 10-50% pure water, 5-30% polyvinyl alcohol, 0.5-5% dichromate salt, 0.5-5% of ethylene glycol 0.5-5% and ethylene glycol 0.5-% and urea 0.5- as a plasticizer. 5%, 0.5-5% acetamide and 0.5-10% butanediol, 0.5-5% paraaldehyde, 0.5-5% dioxane and 0.5-5% surfactant were used to form the photosensitive resin composition in the face of the color cathode ray tube. After coating on the side, and drying the exposure, the phosphor powder is scattered and adhered to the exposed part, and the phosphor is removed with water, and then treated with boric acid solution to shrink and fix the phosphor pattern.

이하 본 발명을 첨부도면에 다른 실시예로서 설명한다. 먼저 본 발명의 감광성수지 조성물은 다음의 물질로 조성된다.Hereinafter, the present invention will be described as other embodiments in the accompanying drawings. First, the photosensitive resin composition of the present invention is composed of the following materials.

폴리비닐알콜 : 5-30%가 첨가된다. 이것은 파장 364nm의 빛을 받아 환원된 3가크롬으로 인하여 광가교되는 특성을 가지고 있다. 즉, 산화와 환원반응하는 동안에 최종적으로 나타나는 분해산물인 카르복실기는 3가크롬과 8면체의 화합물을 형성한다. 이 카르복실기는 구조상

Figure kpo00001
,
Figure kpo00002
로 응고된 이온화기로서 공유결합을 가진다. 이 공유결합들은 다른 폴리비닐 알콜체인의 이온화된 기에 의해 포화되어 3차원적 광가교를 이루게 되어 물에 대한 용해도를 상당히 감소시켜 준다.Polyvinyl alcohol: 5-30% is added. It has the property of photocrosslinking due to the reduced trivalent chromium with light having a wavelength of 364nm. That is, the carboxyl group, which is the final degradation product during oxidation and reduction, forms trivalent chromium and octahedral compounds. This carboxyl group is structurally
Figure kpo00001
,
Figure kpo00002
It has a covalent bond as the ionizer solidified with. These covalent bonds are saturated by ionized groups of other polyvinyl alcohol chains, resulting in three-dimensional photocrosslinking, which significantly reduces the solubility in water.

중크롬산 염 : 0.5-5%가 첨가된다. 폴리비닐 알콜과 반응하여 열이나 기타 외적영향에서 감광성을 안정되게 유지시켜 준다. 본 발명에서 중크롬산 염은 중크롬산 칼륨염을 사용하는 것이 가장 좋은 결과를 나타냈다.Dichromate salt: 0.5-5% is added. Reacts with polyvinyl alcohol to keep photosensitivity stable under heat and other external influences. In the present invention, the dichromate salt showed the best result using potassium dichromate salt.

디에칠렌 글리콜 : 0.5-5%가 첨가된다. 가소제로 쓰인다. 에칠렌 글리콜 : 0.5-5%가 첨가된다. 감광도 및 건조상태를 결정하여 준다. 본 실험에서는 일본국 준세이상사 제품의 1급 시약을 사용하였다. 가소제로 쓰인다.Diethylene glycol: 0.5-5% is added. Used as a plasticizer. Ethylene glycol: 0.5-5% is added. Determine photosensitivity and dryness. In this experiment, first-class reagents from Japanese quasi-secondary companies were used. Used as a plasticizer.

요소와 아세트아미드 : 0.5-5%가 첨가된다. 아민을 함유하는 이들 물질은 형광막의 형성시 건조상태를 유지시켜주며, 공기중에서 수분을 흡수하여 형광막의 결정성이 양호해지도록 해준다. 본 발명에서는 일본국 하야시사 제품 1급을 사용하였다. 가소제로 쓰인다.Urea and acetamide: 0.5-5% is added. These materials, which contain amines, maintain the dry state in the formation of the fluorescent film, and absorb moisture in the air to improve the crystallinity of the fluorescent film. In the present invention, Japanese Hayashi company first grade was used. Used as a plasticizer.

부탄디올 : 0.5-10%가 첨가된다. 이것은 전체 조성물에 포함되어 가소제로서 작용한다.Butanediol: 0.5-10% is added. It is included in the overall composition to act as a plasticizer.

파라알데히드와 디옥산 : 각 0.5-5%가 첨가된다. 가소제로 작용하여 조성물의 증발속도를 제어하고, 감광성수지막의 건조상태를 일정하게 유지하여 준다.Paraaldehyde and dioxane: 0.5-5% of each is added. It acts as a plasticizer to control the evaporation rate of the composition and keeps the dry state of the photosensitive resin film constant.

계면활성제 : 미국 롬 앤 하스(Rohm & Hass)사 제품 타몰 731SD 6g을 온수에 100ml로 용해하고, 트리톤 CF-10을 4-5방울 적가하여 만들어진다.Surfactant: It is made by dissolving 6 g of Tamol 731SD manufactured by Rohm & Hass in USA in 100 ml of hot water and adding 4-5 drops of Triton CF-10 dropwise.

상술한 물질의 조성과정은 다음과 같다.The composition process of the above-described material is as follows.

먼저 실온에서 순수와 폴리비닐 알콜희석액을 계속 교반하면서 디에칠렌 글리콜과 에칠렌 글리콜을 넣는다. 약 10분정도 교반하여 잘 혼합한 다음, 요소, 아세트아미드, 부탄디올을 차례로 첨가한다. 계속 교반하면서 파라알데히드와 디옥산을 섞고 계면활성제를 투입한다. 얻어지는 조성물은 400메쉬로 여과하여 사용한다. 이 조성물의 점도와 고형물의 가감은 형광막의 분포밀도에 따라 폴리비닐알콜, 순수 등을 가감하여 조절한다.First, diethylene glycol and ethylene glycol are added while stirring pure water and polyvinyl alcohol diluent at room temperature. Stir for about 10 minutes and mix well, then add urea, acetamide and butanediol in that order. With continued stirring, mix paraaldehyde and dioxane and add surfactant. The resulting composition is used by filtration with 400 mesh. The viscosity of this composition and the addition or subtraction of a solid substance are adjusted by adding or subtracting polyvinyl alcohol, pure water, etc. according to the distribution density of a fluorescent film.

또한 디에칠렌 글리콜, 에칠렌 글리콜, 요소, 아세트아미드, 부탄디올, 파라알데히드, 디옥산으로 되는 가소제의 전체 함량은 20-50W/V%로 제한 한다. 가소제의 함량이 200W/V% 미만일 때는 형광막이 쉽게 건조하여 부착밀도가 떨어지고, 반대로 50W/V%를 초과하면 건조가 잘되지 않아서 패턴이 형성되지 않는다.In addition, the total content of plasticizers consisting of dieethylene glycol, ethylene glycol, urea, acetamide, butanediol, paraaldehyde and dioxane is limited to 20-50 W / V%. When the content of the plasticizer is less than 200W / V%, the fluorescent film is easily dried, and the adhesion density is lowered. On the contrary, when the content of the plasticizer is more than 50W / V%, the drying is not good, and thus a pattern is not formed.

또한 상술한 조성물은 적, 청 형광막 도포시에는 그대로 사용되나, 녹 형광막의 경우에는 유리면과의 접착력을 증대하기 위하여 결합제를 첨가할 수도 있다.In addition, the above-mentioned composition is used as it is when the red and blue fluorescent film is applied, but in the case of a rust fluorescent film, a binder may be added to increase the adhesion to the glass surface.

이때의 결합제로는 미국 듀폰사 제품 루독스 AM을 0.5-5% 범위로 하여 사용한다.At this time, the binder is used in the United States DuPont Ludox AM 0.5-5% range.

위 조성물로서 형광면을 형성하는 방법은 제1도의 도시와 같이 행해진다.The method of forming the fluorescent surface as the above composition is carried out as shown in FIG.

상기 조성물은 페이스(2)의 내측면에 도포하여 첫번째 감광막(4)를 형성한다. 이어서 녹 형광막 마스크(6)을 페이스(2)에 장착하고 노광시킨다. 첫번째 감광막(4)에서 노광된 부위는 점착성과 물에 대한 불용성을 가지게 되므로 이때 형광체 분말을 분사하면, 녹 형광막(8)이 형성된다.The composition is applied to the inner side of the face 2 to form the first photosensitive film 4. Subsequently, the green fluorescent film mask 6 is mounted on the face 2 and exposed. Since the exposed portion of the first photoresist film 4 has adhesiveness and insolubility in water, when the phosphor powder is sprayed at this time, a rust fluorescent film 8 is formed.

상기 조성물에서 가소제의 함량은 20-50W/V%이므로 형광체의 부착밀도는 상당히 높아진다.Since the content of the plasticizer in the composition is 20-50W / V%, the adhesion density of the phosphor is considerably high.

이어서 과잉산포된 형광체를 진공흡인기와 같은 적당한 포집수단으로 회수하고, 순수로 세정하여 잔류 형광체 분말을 제거함으로서 이후의 색잔현상이 일어나지 않도록 한다.Subsequently, the over-dispersed phosphor is recovered by a suitable collecting means such as a vacuum aspirator, and washed with pure water to remove residual phosphor powder so that subsequent color residue does not occur.

상기 과정을 거치면 페이스(2)의 내측면에는 녹 형광막패턴(8')가 남게된다. 이것을 다시 붕산수로 처리하여 형광패턴이 수축고착되도록 한다. 본 발명에서 붕산수는 2.5%용액을 사용하였다. 적, 청 형광막 패턴은 상기 조성물을 그대로 사용하고, 녹 형광막 패턴의 형성과 동일한 과정을 형성한다.Through the above process, the green fluorescent film pattern 8 ′ remains on the inner surface of the face 2. This is again treated with boric acid water so that the fluorescent pattern shrinks and sticks. In the present invention, boric acid water used a 2.5% solution. The red and blue fluorescent film patterns use the composition as it is, and form the same process as the formation of the green fluorescent film pattern.

이렇게 하여 얻어진 형광막 패턴을 확대촬영한 것이 제3도 사진이다.An enlarged image of the fluorescent film pattern thus obtained is shown in FIG. 3.

제2도는 종래의 슬러리도포법에 의해 얻어진 형광막 패턴을 확대 촬영한 사진으로서, 전기한 제3도 사진과 비교하여 볼때 육안으로도 제2도의 것이 스트라이프가 조악함을 알 수 있다.FIG. 2 is an enlarged photograph of the fluorescent film pattern obtained by the conventional slurry coating method. As compared with the above FIG. 3 photograph, it can be seen that the stripe is coarse with the naked eye in FIG.

상술한 바와같이 본 발명에 의하면 형광막 패턴이 현저하게 정연하고 선명하게 형성되므로 고도로 향상된 화질의 칼라음극선관을 제공하여 주는 것이 이점을 나타낸다.As described above, according to the present invention, since the fluorescent film pattern is remarkably ordered and clearly formed, it is advantageous to provide a color cathode ray tube of highly improved image quality.

Claims (3)

칼라 음극선관이 적, 청, 녹 형광패턴을 형성함에 있어서 순수 10-50%, 폴리비닐알콜 5-30%, 중크롬산 칼륨염 0.5-5%, 가소제로서 디에칠렌 글리콜 0.5-5%과 에칠렌 글리콜 0.5-5%, 요소 0.5-5% 및 아세트아미드 0.5-5% 그리고 부탄디올 0.5-10%과 파라알데히드 0.5-5% 및 디옥산 0.5-5% , 계면활성제 0.5-5%로 조성하되 상기한 가소제의 전체함량을 20-50W/V%로 제한한 감광성수지 조성물을 칼라 음극선관의 페이스 내측면에 도포 건조하고, 형광막 마스크를 통해 자외선을 조사하여 소정부위만을 노광시키고, 이어서 페이스 내측면에 형광체분말을 산포부착하고 과잉의 형광체분말을 포집수단으로 회수한 다음, 순수로 페이스 내측면을 세정하여 형성되는 형광막패턴을 붕산수로 처리하여 수축고착시킴을 특징으로 하는 칼라 음극선관의 형광막 형성방법.In the color cathode ray tube to form red, blue, and green fluorescent patterns, 10-50% of pure water, 5-30% of polyvinyl alcohol, 0.5-5% of potassium dichromate salt, 0.5-5% of diethylene glycol and 0.5 of ethylene glycol as a plasticizer -5%, 0.5-5% urea and 0.5-5% acetamide and 0.5-10% butanediol, 0.5-5% paraaldehyde and 0.5-5% dioxane, 0.5-5% surfactant, The photosensitive resin composition having the total content limited to 20-50W / V% is applied to the face inner surface of the color cathode ray tube and dried, and irradiated with ultraviolet rays through a fluorescent mask to expose only a predetermined portion, and then the phosphor powder on the face inner surface. A method for forming a fluorescent film of a color cathode ray tube, characterized in that the fluorescent film pattern formed by washing the inner surface of the face with pure water and shrinking-fixed by sputtering and recovering the excess phosphor powder by the collecting means. 제1항에 있어서, 붕산수를 2.5-10% 용액으로함을 특징으로 하는 칼라 음극선관의 형광막 형성방법.The method for forming a fluorescent film of a color cathode ray tube according to claim 1, wherein boric acid water is a 2.5-10% solution. 제1항에 있어서, 포집수단이 진공흡입기로 됨을 특징으로 하는 칼라 음극선관의 형광막 형성방법.The method for forming a fluorescent film of a color cathode ray tube according to claim 1, wherein the collecting means is a vacuum inhaler.
KR1019870009597A 1987-08-31 1987-08-31 The manufacturing method of fluorescent film in color crt KR900001601B1 (en)

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KR1019870009597A KR900001601B1 (en) 1987-08-31 1987-08-31 The manufacturing method of fluorescent film in color crt
US07/238,401 US5002844A (en) 1987-08-31 1988-08-31 Photoresist and method of manufacturing the color cathode-ray tube by use thereof
JP63218230A JPH01301785A (en) 1987-08-31 1988-08-31 Photosensitive resin composition and production of color cathode ray tube utilizing the same

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