KR950005184B1 - Automatic making device of brush - Google Patents

Abstract

Brushes(1) such as a synthetic fiber are automatically implanted on the brush frame(2) having many implanting hole(4). The brush implanting machine comprises a brush supporter(A), a three directional transfer part(E), a brush supplying part(B) and an implanting part(D). The part A comprises a stepping motor(5) adjusting an angle of inclination, and a stepping motor(8) for adjusting an angle of a rotation. The part E comprises stepping motors(25, 26, 27) to transfer left and right, front and rear, and upper and lower, and a transfer screw(28).

Description

Automatic brush planters

1 is a perspective view showing the overall configuration of the present invention.

2 is a perspective view of a hemispherical brush body support of the present invention.

3 is a plan sectional view of FIG.

4 is a perspective view of a cylindrical brush body support of the present invention.

5 is a side cross-sectional view of FIG.

6 is a perspective view of a flat brush body support of the present invention.

7 is a perspective view of the hair supply unit of the present invention.

8 is a cross-sectional view of FIG.

9 is a perspective view of a flat feed portion of the present invention.

10 is a cross-sectional view of FIG.

11 is a perspective view of a tuft of hair of the present invention.

12 is a front sectional view of the main part of FIG.

* Explanation of symbols for main parts of the drawings

1: hair 2: hemispherical brush body

3: insertion rod 4: planting hole

5: stepping motor for tilt angle adjustment 6: rotation axis

7: Inserting rod fixing plate 8: Stepping motor for adjusting the rotation angle

9: reservoir 10: cylindrical brush body

11 cylindrical cylinder 12 fixed piece

13: relief 14: spring

15: split type supply plate 16: cylindrical clamping cylinder

17: clamping rod 18: flat brush body

19: supply cylinder for flat plate 20: supply plate

21: support cylinder 22: T-shaped support plate

23 clamping cylinder for flat plate 24 clamping plate

25: stepping motor for left and right feed 26: stepping motor for forward and backward feed

27: stepping motor for up and down transfer 28: transfer screw

29: hair supply disc 30: hair supply station

31: weight 32: stepping motor for hair supply

33: hair insertion groove 34: hair growth needle

35: hair straightening line 36: stepping motor for flatness supply

37: pressure roller 38: drive motor

39: cutting cam 40: cutting blade

41: button 42: memory crank

43: Cam for recruiter 44: Collector

45: control box 46: bobbin

A: brush body support B: hair supply

C: Flat feeding part D: Planting part

E: 3-way feeder.

The present invention relates to an automatic brush planter for automatically planting brush hair of artificial hair, such as chemical fiber yarn, in a brush body in which a plurality of planting holes are laid.

The configuration of the brush planter generally includes a brush body support for supporting the brush body to be planted, a hair supply unit for supplying the hair to the planting position, a flat line supply unit for supplying the hair straightening line for fixing the hair to the planting position, and a top and bottom of the seedling needle. It is a known technique that the hair part of the hair transplantation process is made by the operation, and the conventional hair brush device of the prior art supplies hair of only one type of single color from the hair supply station installed only at one place in the hair supply unit. Since the color of the brush product is monotonous, the tilt angle and rotation of the brush body to match the direction of the hair transplantation of the bristles of the brush body when the brush hairs are planted in a complex radial shape such as chestnut in the configuration of the brush body support There is no device that automatically adjusts the angle There is a disadvantage to be adjusted manually, and there is no device that automatically supplies the brush body to the brush body support, there is a disadvantage that must support the brush body manually to the brush body support, brush body support that the brush body is supported There is no device that automatically transfers in three directions of left, right, front, and up and down directions, so there is a disadvantage that the manual movement to the planting position of the brush body support part has to be operated manually. The power transmission system by this multiple link type connection has a disadvantage in that the configuration is complicated, and the operation noise is large due to the complicated structure of the power transmission device connected to each operation unit because each operation unit is driven by one configuration motor. Driving dynamics due to mechanical friction at each power transmission unit The loss of power had a big disadvantage.

In order to solve the drawbacks of the prior art, the hair supply station is installed at two places so that the hairs of different colors can be alternately supplied through the hair supply disc rotating forward and reverse to vary the color of the brush hair. In the case of brush hairs being fed into a complex radial shape such as chestnut, the inclination angle and the rotation angle of the brush body are automatically adjusted by two independent stepping motors that are rotated independently and in a limited manner. In the case of a brush of the type, a plurality of transfer cylinders are used to automatically supply and support the brush body support portion, and the brush body support portion is left and right by a stepping motor and a transfer screw installed for each transfer stroke. It is automatically moved in three directions of forward and backward and up and down position Simplify the configuration of the wedding mechanism so that the weeding needle and the raiser are moved up and down by the gear crank and cam mechanism, and at the end position of each stroke so that it can be operated by an independent drive source for each operation unit of each main configuration. It is equipped with a stepping motor that intermittently restricts rotation based on installed sensing sensors independently for each moving part, so that it is possible to efficiently control automation. It is possible to diversify the color of brush products and increase product productivity. As will be described in detail by the accompanying drawings as follows.

The configuration of the brush body support portion (A) which supports the brush hairs (1) made of artificial hairs, such as chemical fiber yarns, to be planted in a state in which they can be planted can be brushed in a complex radial manner such as chestnuts. In this case, as shown in Figs. 2 and 3, a long hemispherical brush body 2 having a spherical shape is inserted into the insertion rod 3, and the hair of the hemispherical brush body 2 is inserted. The rotating shaft is rotated by the stepping motor 5 for adjusting the inclination angle, which is limited by a monitoring procedure (not shown), which detects the inclination angle of the insertion rod 3 so that the hole 4 is aligned with the weaving position and the weaving direction. 6) through the fixing rod (7) fixed to this through the inclined angle of the hemispherical brush body (2) is adjusted and by a detection sensor (not shown) for detecting the rotation angle of the insertion rod (3) Limited rotation angle The rotation angle of the hemi-spherical brush body 2 is adjusted by rotating the insertion rod 3 directly connected thereto by the stepping motor 8, so that the hemi-spherical brush body 2 can be planted. When the brush body is cylindrical, the configuration of the brush body support portion as shown in FIGS. 4 and 5 when the cylindrical brush body 10, which is stored in pairs in the reservoir 9, falls naturally and descends to the lower side sequentially, Alternatively, the cylindrical feed body (15), which is connected to the fixed piece (12) and the relief piece (13) by a spring (14), connected by the cylindrical feed cylinder (11), which is advanced and retracted by hydraulic pressure, loads the cylindrical brush body (10). And the clamping rod 17 connected to the cylindrical clamping cylinder 16, which retreats by pneumatic or hydraulic pressure, clamps the cylindrical brush body 10, and the clamped circle when the split feed plate 15 is reversed. Even if the brush body 10 is resisted, since the relief piece 13 connected to the fixing piece 12 by the spring 14 may be inclined backward, the divided feed plate 15 may be reversed, and the hair transplanting operation is completed. When the clamping rod 17 is retracted, the cylindrical brush body 10 which has been planted is dropped downward, and is configured to be automatically supplied and detached, and the brush body support in the case of the brush body flat type is illustrated in FIG. When the flat brush body 18 stacked and stored in the storage container 9 falls naturally and descends to the lower side in sequence, the supply plate 20 connected thereto is connected to the flat plate supply cylinder 19 which retreats by air pressure or hydraulic pressure. Pushing the mold-shaped brush body 18 one by one, when the T-shaped support plate 22 advancing and supported by the support cylinder 21 supports and supports it, the plate-shaped clamping cylinder 23 The clamping plate 24 is to clamp the flat brush body 18, and when the planting work is completed, the clamping plate 24 is retracted so that the finished brushed plate-shaped brush body 18 falls down automatically It is configured to be supplied and detached, and also to transfer the brush body support portion (A) for supporting the brush body, such as a spherical shape, a cylindrical shape and a flat plate shape in three directions of left, right, front, and bottom directions so as to be located in the hair transplanting position. The configuration of the three-way transfer device (E) for the left and right stepping motor for the limited rotation by a sensing document (not shown) for detecting the position of each stroke as shown in Figures 2 and 3 (25), the front and rear conveying stepping motor 26 and Shanghai conveying stepping motor (27) by the transfer screw 28 directly connected to each of the three directions are automatically transferred to the brush body support (A) can be planted It is configured to reach, the configuration of the hair supply portion (B) for supplying the hair 1 to be planted in the hair transplant hole (4) of the brush body is the upper portion of the hair supply disk 29 as in FIG. The hair 1 of different colors is pressed by the heavy weight 31 to the hair supply water 30 installed at two places on both sides of the hair supply stepping motor 32, and the hair supply stepping motor 32 detects the working process of the hair supply state. As the intermittent forward and reverse rotation by a detection sensor (not shown) installed at a position where the hair is inserted in different colors into the hair insertion grooves 33 formed on two sides of the hair supply disc 29, respectively (1) ) Is crossed to be supplied to the lower side of the seedling needle 34, which is the hair-planting position, and a flat liner for supplying a hair fixing flat line 35 for fixing the hair 1 thus supplied to the hair-finging hole 4. The structure of the payment part C is a flat supply as in FIG. 9 and FIG. As the stepping motor 36 is intermittently rotated by a sensing sensor (not shown) installed at a position for detecting a flat supply state, the stepping motor 36 is wound on the bobbin 46 by a flat feed roller 37 directly connected to the lower part. When the fixing flat line 35 is supplied to the lower side of the seedling needle 34 and the upper side of the supplied hair 1, the cutting blade by the cutting cam 39 rotated by the driving motor 38 for seeding. The hair fixing flat line 35 is cut to a length suitable for fixing the hair by the reciprocating motion of the 40, and is configured to be in a state of waiting for the hair-growing work by the lowering of the hair-weaving needle 34, and for the last hair-growing work. The configuration of the seedling part D is a seedling needle that moves downward by the gear crank 42 and the recruiter cam 43 that are rotated by the seedling driving motor 41 as shown in FIGS. 11 and 12. 34) the inside of the funnel (44) of the funnel descending to wrap around the hair While lowering the pressing hair straightening line (35) and the hair (1) at the same time is configured to work to plant the hair (1) in the hair transplant hole (4) of the brush body, so that all the work to plant When the clamping rod (17) or clamping plate (24) connected to it by a forward and backward movement of the cylindrical clamping cylinder (16) or the flat clamping cylinder (23) by a detection sensor (not shown) installed at the completion position of the planting operation As the back is reversed, the clamped brush body falls to the lower side, and the hair-planting work is completed, and each stepping motor is operated by the operation of the button 41 on the control box 45 in the front without manual work. It is an automatic brush planter, characterized in that configured to perform the planting operation automatically by the above drive control.

The effect of the present invention configured as described above is that two kinds of hair 1 having different colors are crossed by a hair supply disc 29 having two hair supply stations 30 and a hair insertion groove 33 formed at two places. It can be planted independently, which makes it possible to diversify the color of brush products and installs a stamping motor that is limitedly rotated by sensing by each moving part. And the power loss can be reduced, and the drive control by the button 41 of the control box 45 of the plurality of drive sources can be individually controlled, the automation control of the planting process can be made easily and precisely, the brush body It is possible to automatically supply, detach and adjust the location of the hair, which greatly improves the productivity of brush hair removal work by fully automating the hair removal process. A brush type mosquitoes.

Claims (3)

Brush body support (A) is the angle of inclination of the insertion rod fixing plate (7) fixed to the rotating shaft (6) by the stepping motor (5) for adjusting the tilt angle and the stepping motor (8) for adjusting the rotation angle limited by the detection sensor. Is adjusted, and the rotation angle of the insertion rod (3) is adjusted to take a posture in which the hemispherical brush body (2) can be planted, and the three-way feeder (E) is a restricted position for each stroke Brush body support by a feed screw 28 directly connected to the left and right transfer stepping motor 25, the forward and backward transfer stepping motor 26, and the up and down transfer stepping motor 27, respectively limited by the sensing sequence installed in the The position of (A) is configured to be adjusted in three directions, and the hair supply part (B) is intermittently reversed by a detection sensor for detecting the hair supply state by the stepping motor 32 for hair supply. 2 sides The hairs 1 respectively inserted into the formed hair insertion grooves 33 of the hairs 1 are configured to be supplied to the hair transplanting positions alternately, and the flat feeder C detects the flat feeding stepping motor 36 to detect the flat feeding state. By intermittently rotating by the pressing roller 37 directly connected to the lower hair fixing flat line 35 is configured to be supplied to the seedling position, the seedling portion (D) is driven by the rotation of the driving muta 38 for the seedling. An automatic brush planter, characterized in that the seedling needle 34 and the recruiter 44 are planted by being lowered by the gear crank 42 and the recruiter cam 43. 2. The divided feed plate (15) according to claim 1, wherein the brush body support (A) is retracted by the cylindrical feed cylinder (11) in which the fixed piece (12) and the relief piece (13) are connected by a spring (14). , The clamping rod 17 is retracted by the cylindrical clamping cylinder 16, the automatic brush planter, characterized in that the cylindrical brush body 10 is configured to be automatically supplied and detached. 2. The brush body support (A) of claim 1, wherein the feed plate (20) is advanced and retracted by the flat feed cylinder (19), and the clamping plate (24) is advanced and retracted by the flat clamping cylinder (23). 22 is an automatic brush planter, characterized in that the flat-shaped brush body 18 is automatically supplied and detached by being advanced by the support cylinder (21).