CN110973811A - Device for implanting bristle bundle into brush body - Google Patents

Device for implanting bristle bundle into brush body Download PDF

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Publication number
CN110973811A
CN110973811A CN201911096165.2A CN201911096165A CN110973811A CN 110973811 A CN110973811 A CN 110973811A CN 201911096165 A CN201911096165 A CN 201911096165A CN 110973811 A CN110973811 A CN 110973811A
Authority
CN
China
Prior art keywords
driving mechanism
rack
brush body
base
brush
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911096165.2A
Other languages
Chinese (zh)
Inventor
吴崇高
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Shansen Brush Co Ltd
Original Assignee
Anhui Shansen Brush Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Shansen Brush Co Ltd filed Critical Anhui Shansen Brush Co Ltd
Priority to CN201911096165.2A priority Critical patent/CN110973811A/en
Publication of CN110973811A publication Critical patent/CN110973811A/en
Pending legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • A46D3/082Magazines for bristles; Feeding bristles to magazines; Knot picking

Abstract

The invention discloses a device for implanting bristle bundles into a brush body, which belongs to the field of brush production and comprises a rack, and a pressure feeding mechanism, a feeding plate and a positioning mechanism which are sequentially arranged on the rack from top to bottom; the upper material plate is obliquely arranged, a plurality of bristle bundles are sequentially arranged on the upper material plate, a metal wrapping ring is arranged outside the middle part of the bristle bundles, protruding spines are arranged on the outer wall of the metal wrapping ring, a through groove matched with the metal wrapping ring is arranged in the middle part of the upper material plate, and the through groove is arranged along the arrangement direction of the bristle bundles; the positioning mechanism comprises a planar two-dimensional motion mechanism, a bearing plate and a clamping driving mechanism, and the clamping driving mechanisms are uniformly distributed on the same circumference of the surface of the bearing plate in the circumferential direction; the pressure feeding mechanism comprises a vertical driving mechanism arranged on the rack, the output end of the vertical driving mechanism is provided with a pressure rod, and the free end of the pressure rod is provided with a magnetic pressure head. The invention has simple structure and convenient operation, and can reduce the manufacturing and using cost under the condition of not influencing the working efficiency.

Description

Device for implanting bristle bundle into brush body
Technical Field
The invention relates to the field of brush production equipment, in particular to a device for implanting bristle bundles into a brush body.
Background
The brush is a daily necessity in people's life, production, and brush production needs to go on in steps, for example the moulding of early stage, drilling to and later stage utilize the tufter to plant hair etc. for the brush. However, the existing automatic bristle planting production line has complex processes and high cost, for example, the chinese patent publication No. CN109527797A discloses an automatic bristle planting system for a brush, which includes a blanking mechanism, a conveying mechanism, and a pushing bristle planting mechanism; the conveying mechanism comprises a conveying machine table, a conveying chain, a clamp, a positioning mechanism, a conveying chain servo motor and a conveying chain origin point returning mechanism, wherein a groove for placing a hairbrush is formed in the clamp; the blanking mechanism is arranged at the front end of the conveyor table and above the conveying chain and comprises a feeding hole, a storage bin, a blanking wheel, a discharging hole, a blanking wheel servo motor and a blanking wheel origin photoelectric switch; the pushing and flocking mechanism is arranged at the rear end of the conveyor table and comprises a pushing cylinder, a divider, a station, a discharging cylinder and a flocking machine; a turntable is arranged on the divider; the material pushing cylinder, the hair planting machine and the discharging cylinder are sequentially installed around the rotary table. Therefore, the automatic brush planting system comprises more subsystems and moving mechanisms, and the equipment cost and the maintenance are high.
When the hair is planted manually, the brush handle is grasped to send the brush hole of the brush head upwards to the hair planting machine, and after hair planting is carried out, the brush head is taken out and then is placed on the next production line; the labor intensity of operators is high, the operator is easy to make mistakes for a long time, and the quality of the hairbrush is unstable due to the angle deviation of the entering of the hairbrush hole, the depth of the entering of the hairbrush into the hair planting machine and the like.
Disclosure of Invention
Aiming at the problems of complicated structure and unstable product quality of bristle planting equipment in the prior art, the invention aims to provide a device for planting bristle bundles into a brush body.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a device for implanting bristle bundles into a brush body comprises a frame, and a pressure feeding mechanism, a feeding plate and a positioning mechanism which are sequentially arranged on the frame from top to bottom; the upper plate is obliquely arranged, a plurality of bristle bundles are sequentially arranged on the upper plate, the bristle bundles comprise a plurality of brush wires which are concentrated into a tow and a metal wrapping ring wrapped outside the middle part of the tow, protruding spines are arranged on the outer wall of the metal wrapping ring, a through groove matched with the metal wrapping ring is arranged in the middle part of the upper plate, and the through groove is arranged along the arrangement direction of the bristle bundles; the positioning mechanism comprises a planar two-dimensional movement mechanism arranged on the rack, a bearing plate arranged on the planar two-dimensional movement mechanism and a plurality of clamping driving mechanisms arranged on the bearing plate, the plurality of clamping driving mechanisms are uniformly distributed on the same circumference of the surface of the bearing plate in the circumferential direction, and the output ends of the plurality of clamping driving mechanisms all point to the circle center of the circumference; the pressure feeding mechanism comprises a vertical driving mechanism arranged on the rack, a pressure rod is arranged at the output end of the vertical driving mechanism, and a magnetic pressure head is arranged at the free end of the pressure rod.
Preferably, the planar two-dimensional motion mechanism comprises a first base connected with the rack in a sliding manner along a first direction, a second base connected with the first base in a sliding manner along a second direction, a first driving mechanism fixed on the rack and a second driving mechanism fixed on the first base, wherein the output end of the first driving mechanism is connected with the first base, the output end of the second driving mechanism is connected with the second base, and the first direction and the second direction form a planar rectangular coordinate system.
Preferably, the metal package circle is the spheroid, the lower extreme personally submits of magnetism pressure head with the sphere type of spheroid looks adaptation, the lower extreme face of magnetism pressure head be provided with a plurality of with the recess of protruding thorn looks adaptation.
Furthermore, the feeding plate is connected with the rack through an elastic element, and a vibration motor is mounted on the feeding plate.
Preferably, the elastic element is a spring or rubber.
Preferably, the spurs are tapered.
Preferably, the clamping driving mechanism, the first driving mechanism, the second driving mechanism and the vertical driving mechanism are all linear driving mechanisms, and the linear driving mechanisms are air cylinders, hydraulic cylinders or electric screw rods.
By adopting the technical scheme, the disclosed device for implanting the bristle bundles into the brush body only comprises the pressure feeding mechanism, the feeding plate and the positioning mechanism, and is simple in structure and convenient to manufacture and maintain; the bristle bundles are wrapped by the metal wrapping ring, so that the bristle bundles can be effectively prevented from being scattered, the configuration of a restraint mechanism is saved, and the arrangement of the convex thorns on the outer wall of the metal wrapping ring can ensure that the bristle bundles can be firmly fixed in the mounting hole of the brush body; the blanking of the bristle bundle is carried out by gravity, thereby omitting the configuration of a feeding mechanism; the arrangement of the magnetic pressure head at the free end of the pressure feeding mechanism enables the metal wrapping ring of the bristle bundle to be accurately and stably limited on the magnetic pressure head and move along with the magnetic pressure head, so that on one hand, the arrangement of complex fixing and guiding structures is omitted, on the other hand, the bristle bundle is always stable in the bristle planting process, and the bristle planting quality is ensured; through grooves are formed in the upper material feeding plate, on one hand, the metal wrapping ring can pass through the through grooves without obstruction, and on the other hand, the pressure rod and the magnetic pressure head can pass through the through grooves, so that the bristle bundles are dragged and pressed into the mounting holes of the fixed brush bodies located below the bristle bundles.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
fig. 3 is a top view of the feeding plate of the present invention.
In the figure, 1-frame, 1-seat, 12-vertical beam, 13-cross beam, 2-pressure feeding mechanism, 21-vertical driving mechanism, 22-pressure rod, 23-magnetic pressure head, 3-feeding plate, 31-through groove, 4-positioning mechanism, 41-first base, 42-second base, 43-first driving mechanism, 44-second driving mechanism, 5-bearing plate, 6-clamping driving mechanism, 7-bristle bundle, 8-metal wrapping ring and 9-convex thorn.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
It should be noted that in the description of the present invention, the terms "upper", "lower", "left", "right", "front", "back", etc. indicate the orientation or positional relationship based on the structure of the present invention shown in fig. 1, and are only for convenience of describing the present invention, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the technical scheme, the terms "first" and "second" are only used for referring to the same or similar structures or corresponding structures with similar functions, and are not used for ranking the importance of the structures, or comparing the sizes or other meanings.
In addition, unless expressly stated or limited otherwise, the terms "mounted" and "connected" are to be construed broadly, e.g., the connection may be a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; the two structures can be directly connected or indirectly connected through an intermediate medium, and the two structures can be communicated with each other. To those skilled in the art, the specific meanings of the above terms in the present invention can be understood in light of the present general concepts, in connection with the specific context of the scheme.
As shown in fig. 1-3, a device for implanting bristle bunches into a brush body comprises a frame 1, and a pressure feed mechanism 2, a feeding plate 3 and a positioning mechanism 4 which are sequentially arranged on the frame 1 from top to bottom; in which the frame 1 is made of steel construction and generally comprises a base body 11 intended to be fixed to the ground, vertical beams 12 mounted on the base body and transverse beams 13 mounted on the vertical beams 12.
The positioning mechanism 4 comprises a planar two-dimensional movement mechanism installed on the frame 1, a bearing plate 5 installed on the planar two-dimensional movement mechanism, and a plurality of clamping driving mechanisms 6 installed on the surface of the bearing plate 5, wherein the plurality of clamping driving mechanisms 6 are circumferentially and uniformly distributed on the same circumference on the surface of the bearing plate 5, the output ends of the plurality of clamping driving mechanisms 6 all point to the circle center of the circumference, and in this embodiment, three clamping driving mechanisms 6 are provided.
In this embodiment, the planar two-dimensional motion mechanism includes a first base 41 slidably connected to the frame 1 along a first direction, a second base 42 slidably connected to the top surface of the first base 41 along a second direction, a first driving mechanism 43 fixed to the frame 1, and a second driving mechanism 44 fixed to the first base 41, wherein an output end of the first driving mechanism 43 is connected to the first base 41, an output end of the second driving mechanism 44 is connected to the second base 42, and the first direction and the second direction form a planar rectangular coordinate system, the planar rectangular coordinate system refers to a plane where a horizontal plane is located in this embodiment, and the first direction refers to a left-right direction and the second direction refers to a front-back direction. As for the sliding connection, the sliding connection is realized through a sliding rail and a sliding groove structure.
The clamping drive mechanism 6, the first drive mechanism 43, and the second drive mechanism 44 are all linear drive mechanisms, and the linear drive mechanisms may be air cylinders, hydraulic cylinders, or electric screws, but in the present embodiment, the clamping drive mechanism 6, the first drive mechanism 43, and the second drive mechanism 44 are all preferably air cylinders.
Foretell flitch 3 slope sets up in the top of positioning mechanism 4, goes up flitch 3 and has arranged a plurality of brush hair bundle 7 in proper order on, and brush hair bundle 7 is including concentrating into a plurality of brush silk of silk bundle and parcel metal package circle 8 outside silk bundle middle part, and the outer wall of metal package circle 8 is provided with protruding thorn 9. In this embodiment, the metal wrap 8 is shaped like a sphere having a through hole after being rolled into a circle, the axis of the through hole passes through the center of the sphere, and the spur 9 is shaped like a cone, such as a cone or a pyramid. Meanwhile, a limiting baffle is arranged at the lower end of the upper material plate 3 and used for preventing the bristle bundles 7 from sliding downwards or rolling without limitation.
Because the bristle bundle 7 is wrapped by the metal wrapping ring 8, in order to prevent the bristle bundle 7 from deflecting when sliding or rolling on the upper material plate 3, in the present embodiment, a through groove 31 for accommodating the metal wrapping ring 8 is provided in the middle of the upper material plate 3, the through groove 31 is arranged along the arrangement direction of the bristle bundle 7, that is, the through groove 31 is formed in a long strip shape, and the length direction of the long strip shape is consistent with the movement direction of the bristle bundle 7 on the upper material plate 3.
The pressure feeding mechanism 2 comprises a vertical driving mechanism 21 fixedly arranged on the frame 1, a pressure rod 22 is arranged on the output end of the vertical driving mechanism 21, and a magnetic pressure head 23 is arranged at the free end of the pressure rod 22. In this embodiment, the movement direction of the output end of the vertical driving mechanism 21 and the pressure rod 22 are both vertically arranged, the vertical driving mechanism 21 is a linear driving mechanism, the linear driving mechanism can be a cylinder, a hydraulic cylinder or an electric screw rod, and the vertical driving mechanism 21 is arranged in this embodiment as a cylinder.
Since the metal covering ring 8 is spherical, in order to make the magnetic pressure head 23 fit with the metal covering ring 8 better, the lower end surface of the magnetic pressure head 23 is spherical, which fits the sphere of the metal covering ring 8, and the surface area of the spherical is smaller than one-half of the spherical, and the center of the spherical is located on the extension line of the axis of the pressure rod 22; correspondingly, a plurality of grooves (not shown in the figure) matched with the convex thorns 9 on the metal wrapping ring 8 are arranged on the lower end surface of the magnetic pressure head 23. With the arrangement, when the pressure feeding mechanism 2 is pressed down, the magnetic pressure head 23 at the free end of the pressure feeding mechanism can just stably wrap, adsorb and position the metal wrapping ring 8, so that the pressure feeding mechanism 2 can better press the brush filament bundle 7 placed on the feeding plate 3 into the brush body mounting hole fixed by the positioning mechanism 4.
Since the brush filament bundle 7 does not necessarily slide or roll smoothly on the upper material plate 3, in order to ensure smooth feeding, in this embodiment, the upper material plate 3 is connected to the frame 1 through an elastic element (not shown), that is, an elastic element, such as a spring or rubber, is installed between the upper material plate 3 and the frame 1, and a vibration motor (not shown) is installed on the upper material plate 3.
When the brush wire bundle feeding device is used, the brush wire bundles 7 are sequentially placed on the feeding plate 3, due to the action of gravity, the brush wire bundles 7 have a downward sliding or rolling trend, and the moving or rolling trend is blocked by the limiting baffle; the brush body to be implanted with bristles is placed on the bearing plate 5 and is clamped by the three clamping driving mechanisms 6 from three directions respectively; under the drive of the first driving mechanism 43 and the second driving mechanism 44, the mounting holes for mounting the bristles on the brush body are right opposite to the metal wrapping rings 8 of the upper brush wire bundle 7; driven by the vertical driving mechanism 21, the pressure lever 22 moves downwards, the magnetic pressure head 23 on the free end of the pressure lever moves downwards and contacts the metal wrapping ring 8 of the brush filament bundle 7, under the combined action of the shape and magnetism of the magnetic brush head 23, the metal wrapping ring 8 is stably limited on the lower end surface of the magnetic brush head 23, the pressure lever 22 continues to move downwards, the two ends of the brush filament bundle 7 contract upwards and pass through the through groove 31 on the upper material plate 3 under the driving of the pressure lever 22, and the brush filament bundle is pressed into the mounting hole of the brush body below to complete the bristle planting process of the brush filament bundle 7; the pressure lever 22 is driven by the vertical driving mechanism 21 to ascend and reset, and due to the arrangement of the convex thorns 9 on the metal wrapping ring 8, the metal wrapping ring 8 is stably clamped and embedded in the mounting hole of the brush body, and at the moment, the magnetic suction force between the magnetic pressure head 23 and the metal wrapping ring 8 is not enough to drive the metal wrapping ring 8, so that the magnetic pressure head 23 is smoothly separated from the metal wrapping ring 8; after the pressure rod 22 and the magnetic pressure head 23 arranged at the lower end of the pressure rod are reset, the blocking effect of the pressure rod on the brush filament bundle 7 placed on the upper material plate 3 disappears, and under the action of gravity, the brush filament bundle 7 moves to the position to be implanted with bristles, so that the next circulating hair implantation operation is performed.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.

Claims (7)

1. An apparatus for implanting bristle tufts in a brush body, comprising: the device comprises a rack, and a pressure feeding mechanism, a feeding plate and a positioning mechanism which are sequentially arranged on the rack from top to bottom; the upper plate is obliquely arranged, a plurality of bristle bundles are sequentially arranged on the upper plate, the bristle bundles comprise a plurality of brush wires which are concentrated into a tow and a metal wrapping ring wrapped outside the middle part of the tow, protruding spines are arranged on the outer wall of the metal wrapping ring, a through groove matched with the metal wrapping ring is arranged in the middle part of the upper plate, and the through groove is arranged along the arrangement direction of the bristle bundles; the positioning mechanism comprises a planar two-dimensional movement mechanism arranged on the rack, a bearing plate arranged on the planar two-dimensional movement mechanism and a plurality of clamping driving mechanisms arranged on the bearing plate, the plurality of clamping driving mechanisms are uniformly distributed on the same circumference of the surface of the bearing plate in the circumferential direction, and the output ends of the plurality of clamping driving mechanisms all point to the circle center of the circumference; the pressure feeding mechanism comprises a vertical driving mechanism arranged on the rack, a pressure rod is arranged at the output end of the vertical driving mechanism, and a magnetic pressure head is arranged at the free end of the pressure rod.
2. The apparatus for implanting bristle tufts in a brush body according to claim 1, wherein: the planar two-dimensional motion mechanism comprises a first base, a second base, a first driving mechanism and a second driving mechanism, wherein the first base is connected with the rack in a sliding mode in a first direction, the second base is connected with the first base in a sliding mode in a second direction, the first driving mechanism is fixed to the rack, the second driving mechanism is fixed to the first base, the output end of the first driving mechanism is connected with the first base, the output end of the second driving mechanism is connected with the second base, and the first direction and the second direction form a planar rectangular coordinate system.
3. The apparatus for implanting bristle tufts in a brush body according to claim 1, wherein: the metal package circle is the spheroid, the lower extreme personally submit of magnetism pressure head with the sphere type of spheroid looks adaptation, the lower terminal surface of magnetism pressure head be provided with a plurality of with the recess of protruding thorn looks adaptation.
4. The apparatus for implanting bristle tufts in a brush body according to claim 1, wherein: the feeding plate is connected with the rack through an elastic element, and a vibration motor is mounted on the feeding plate.
5. The apparatus for implanting bristle tufts in a brush body according to claim 4, wherein: the elastic element is a spring or rubber.
6. The apparatus for implanting bristle tufts in a brush body according to claim 1, wherein: the convex thorns are conical.
7. The apparatus for implanting bristle tufts in a brush body according to claim 2, wherein: the clamping driving mechanism, the first driving mechanism, the second driving mechanism and the vertical driving mechanism are all linear driving mechanisms, and the linear driving mechanisms are air cylinders, hydraulic cylinders or electric screw rods.
CN201911096165.2A 2019-11-11 2019-11-11 Device for implanting bristle bundle into brush body Pending CN110973811A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911096165.2A CN110973811A (en) 2019-11-11 2019-11-11 Device for implanting bristle bundle into brush body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911096165.2A CN110973811A (en) 2019-11-11 2019-11-11 Device for implanting bristle bundle into brush body

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Publication Number Publication Date
CN110973811A true CN110973811A (en) 2020-04-10

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112704321A (en) * 2020-12-24 2021-04-27 苏州伦达尔智能工业有限公司 Automatic multi-station production equipment for wool top brushes

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201438893U (en) * 2009-06-05 2010-04-21 龙昌兄弟股份有限公司 Toothbrush
CN203493049U (en) * 2013-09-26 2014-03-26 扈克昌 Drilling, hair planting and hair flatting machine
CN104127026A (en) * 2014-07-31 2014-11-05 广州市一通数控科技有限公司 Steel wire brush hole drilling bristle planting all-in-one machine
CN105901907A (en) * 2016-04-25 2016-08-31 湖北智丰数控机械有限公司 Full-automatic optical mechanical and electronic integration numerical control brush bristle adding method and bristle adding device
CN207152229U (en) * 2017-08-16 2018-03-30 湖州贝明克斯刷业有限公司 A kind of process brush produces and processes device
CN110138158A (en) * 2019-05-09 2019-08-16 上海托展智能科技股份有限公司 It is a kind of for magnetic links automatic press mounting to be entered to the device and method of rotor core

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201438893U (en) * 2009-06-05 2010-04-21 龙昌兄弟股份有限公司 Toothbrush
CN203493049U (en) * 2013-09-26 2014-03-26 扈克昌 Drilling, hair planting and hair flatting machine
CN104127026A (en) * 2014-07-31 2014-11-05 广州市一通数控科技有限公司 Steel wire brush hole drilling bristle planting all-in-one machine
CN105901907A (en) * 2016-04-25 2016-08-31 湖北智丰数控机械有限公司 Full-automatic optical mechanical and electronic integration numerical control brush bristle adding method and bristle adding device
CN207152229U (en) * 2017-08-16 2018-03-30 湖州贝明克斯刷业有限公司 A kind of process brush produces and processes device
CN110138158A (en) * 2019-05-09 2019-08-16 上海托展智能科技股份有限公司 It is a kind of for magnetic links automatic press mounting to be entered to the device and method of rotor core

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112704321A (en) * 2020-12-24 2021-04-27 苏州伦达尔智能工业有限公司 Automatic multi-station production equipment for wool top brushes

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Application publication date: 20200410

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