KR950001269B1 - Method of transcribing a cream solider on a printed circuit board - Google Patents

Method of transcribing a cream solider on a printed circuit board Download PDF

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Publication number
KR950001269B1
KR950001269B1 KR1019920013731A KR920013731A KR950001269B1 KR 950001269 B1 KR950001269 B1 KR 950001269B1 KR 1019920013731 A KR1019920013731 A KR 1019920013731A KR 920013731 A KR920013731 A KR 920013731A KR 950001269 B1 KR950001269 B1 KR 950001269B1
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South Korea
Prior art keywords
circuit board
hole
printed circuit
cream solder
chip
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KR1019920013731A
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Korean (ko)
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KR940003442A (en
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김정남
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미농상사 주식회사
이규갑
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

A cream solder is printed on the bonding position of a hole and a parts of chip on the printed circuit board. The chip parts and lead parts are arranged at the fixed position, and soldered in the gross. A stencil having several transcribing holes is installed on the same position of lead frame holes and chip parts. A fixed quantity of the cream solder is squeezed in the transcribing hole of the stencil.

Description

인쇄회로기판상에의 크림솔더 전사방법How to transfer the cream solder onto the printed circuit board

제1도는 종래의 전자부품 장착방법의 개략적인 공정도.1 is a schematic process diagram of a conventional electronic component mounting method.

제2도는 또 다른 종래의 전자부품 장착방법의 개략적인 공정도.2 is a schematic process diagram of yet another conventional electronic component mounting method.

제3도는 제2도의 공정에서 본 발명의 인쇄회로기판상에의 크림솔더 전사방법을 추가로 구성한 것을 도시한 개략적인 공정도이다.FIG. 3 is a schematic process diagram further showing that the cream solder transfer method onto the printed circuit board of the present invention is further configured in the process of FIG.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

10 : 스텐슬(stencil) 11 : 전사공10: stencil 11: transfer ball

15 : 로울러 20 : 회로기판15: roller 20: circuit board

21 : 회로기판홀(hole) 30 : 전사판21: circuit board hole 30: transfer plate

31 : 전사핀 40 : 칩(Chip)부품31: transfer pin 40: chip component

41 : 리드(lead)부품 42 : 칩부품장착위치의 크림솔더41: lead part 42: cream solder at chip part mounting position

43 : 크림솔더43: cream solder

본 발명은 칩, 리드 등과 같은 전자부품을 기판상에 장착하는 방법에 관한 것으로, 더욱 상세하게는 전자부품을 기판상에 장착하기에 앞서 일정량의 크림솔더를 기판상의 홀 및 칩 부품장착 위치에 전사되도록 하여 칩형 부품의 변성과 납땜불량 및 불필요한 납브리지가 생성되는 것을 방지하고, 제품의 불량율을 감소시킴과 아울러 생산성 향상을 기할 수 있게 하는 인쇄회로기판에의 크림솔더 전사방법에 관한 것이다.The present invention relates to a method for mounting an electronic component such as a chip, a lead, etc. on a substrate, and more particularly, transfer a certain amount of cream solder to a hole and a chip component mounting position on the substrate prior to mounting the electronic component on the substrate. The present invention relates to a method of transferring a solder solder to a printed circuit board, which prevents the chip-like component from being deformed, poorly soldered, and unnecessary lead bridges, reduces product defects, and improves productivity.

최근 전기, 전자산업분야에 있어서 각종 제품 및 부품의 소형화, 간략화, 고성능화 경향이 두드러지게 나타나고 있는데, 이러한 요구를 만족하기 위해서는 각종 전기, 전자부품의 물성치를 변화시키지 않으면서 회로기판상에 정밀하게 장착시키는 방법이 절대적으로 요구되고 있다.Recently, the trend of miniaturization, simplification, and high performance of various products and components in the electric and electronic industries has been remarkable. To satisfy these demands, they are precisely mounted on a circuit board without changing the physical properties of various electrical and electronic components. How to make it absolutely necessary.

한편, 일반적으로 인쇄회로기판의 기판재질로는 폴리이미드, 폴리에스테르, 폴리에테르이미드 필름 등이 주로 사용되는데 이것은 이들 필름의 열적, 전기적, 기계적 특성이 매우 우수하기 때문이다. 이러한 기재에 접착재를 도포하고 구리나 알루미늄 등의 금속박을 접착시킨 다음, 스크린(screen)인쇄 또는 드라이 필름 포토레지스터(dry film photoresister)를 사용하여 회로를 그리고 도전상 금속박을 에칭한 후 절연 및 회로보호를 위하여 커버레이필름을 입힘으로서 인쇄회로기판을 제작하게 된다.In general, polyimide, polyester, polyetherimide film and the like are mainly used as substrate materials of printed circuit boards because of their excellent thermal, electrical, and mechanical properties. The substrate is coated with an adhesive material and a metal foil such as copper or aluminum is adhered to the substrate, and the screen and the dry film photoresister are used to etch the circuit and the conductive metal foil to be etched, followed by insulation and circuit protection. By applying a coverlay film for manufacturing a printed circuit board.

상술한 방법으로 제조된 회로기판상에 전자부품을 장착하기 위하여 종래에는 제1도에 도시된 바와 같이 스크린 인쇄 등의 방법으로 칩형부품(40)이 장착될 위치에 예비땜납을 배치하여 놓고 칩마운터로 칩형부품(40)을 상기 예비땜납 위치에 올려놓은 다음에 리플로우(reflow) 방법으로 정착시킨 다음, 리드형 부품(41)을 인쇄회로기판(20)상의 홀(21)에 삽입하고 다시 웨이브 솔더링(wave soldering)의 방법으로 접착하여 완제품을 제조하였으나, 상기 방법에서는 미리 장착된 칩형부품(40)이 리드형부품(41) 접착을 위한 웨이브 솔더링시 열에 의해 변형되거나 납땜이 불량해지고 납브리지 등이 많이 발생하는 문제점이 있었다. 즉, 웨이브 솔더링은 용융납욕에서 행하는 것으로 납의 융점이 327.4℃이므로 주위온도가 상당히 높아 미리 장착된 칩형부품의 외형 뿐만아니라 물성이 변화되어 목적하는 특성치의 제품을 얻을 수 없는 단점이 종종 발생하여 고성능화의 저해요인이 되고 있다.In order to mount an electronic component on a circuit board manufactured by the above-described method, as shown in FIG. 1, a preliminary solder is placed at a position where the chip-shaped component 40 is to be mounted by a screen printing method or the like. The chip-shaped component 40 is placed in the pre-soldering position and then fixed by reflow. Then, the lead-type component 41 is inserted into the hole 21 on the printed circuit board 20 and waved again. Although the finished product was manufactured by bonding by the method of soldering (wave soldering), in the above method, the pre-mounted chip-type component 40 is deformed by heat or is poorly soldered when lead soldering the lead-type component 41. There was a problem that occurred a lot. In other words, wave soldering is performed in a molten lead bath. Since the melting point of lead is 327.4 ℃, the ambient temperature is considerably high, so that not only the appearance of the pre-mounted chip-shaped parts but also the physical properties are changed, so that a product having a desired characteristic value is often obtained. It is an inhibitor.

또한, 제2도는 또 다른 종래의 전자부품 장착방법을 도시한 개략적인 공정도로서, 스크린 인쇄 등의 방법으로 기판홀(21) 및 칩형부품(40)이 장착될 위치에 예비땜납을 배치하여 놓고, 칩마운터로 칩형부품(40) 상기 예비땜납 위치에 올려 배열하고, 리드형부품(41)을 인쇄회로기판(20)상의 홀더(21)에 삽입한 후, 일괄적으로 리플로우 솔더링(reflow soldering)의 방법으로 접착하였는 바, 이와같은 공정도 상기의 제1도에서 설명한 바와같은 많은 문제점들이 발생되어 제품의 고성능화에 있어 저해요인이 되고 있다.2 is a schematic process diagram showing another conventional electronic component mounting method, in which preliminary solder is placed at a position where the substrate hole 21 and the chip-shaped component 40 are to be mounted by screen printing or the like. The chip-type component 40 is placed on the preliminary soldering position with a chip mounter, the lead-type component 41 is inserted into the holder 21 on the printed circuit board 20, and then reflow soldering is performed in a batch. As a result of the adhesion of the method, many problems as described in FIG. 1 have been generated, which is a detrimental factor in the high performance of the product.

따라서, 본 발명은 상기와 같은 제반문제를 해결하기 위해 안출된 것으로서, 그 목적은 일정량의 크림솔더를 기판상의 홀 및 칩부품장착위치에 전사되도록 하여 칩형부품의 변성과 납땜불량 및 불필요한 납브리지가 생성되는 것을 방지하고, 제품의 불량율을 감소시킴과 아울러 생산성 향상을 기할 수 있게 하는 인쇄회로기판에의 크림솔더 전사방법을 제공하는데 있다.Accordingly, the present invention has been made to solve the above-mentioned problems, the object of which is to transfer a certain amount of the cream solder to the hole and the chip component mounting position on the substrate so that the denaturation of the chip-shaped components, solder failure and unnecessary lead bridge The present invention provides a method for transferring a cream solder to a printed circuit board which can prevent the production, reduce the defect rate of the product, and improve productivity.

상기 목적을 달성하기 위해 본 발명은 상기 인쇄회로기판상의 리드부품이 삽입되는 홀 및 칩부품장착위치와 동일한 위치에 다수개의 전사공이 전공된 스텐슬(stencil)을 구비하고, 상기 스텐슬의 전사공에 일정량의 크림솔더를 스퀴징(squeeging)하며, 크림솔더 전자인쇄기의 전사핀이 돌출형성된 전자판을 가입하여 인쇄회로기판상의 홀과 칩부품이 접착될 위치에 전사됨을 특징으로 한다.In order to achieve the above object, the present invention includes a stencil in which a plurality of transfer holes are provided at the same position as a hole in which a lead part on the printed circuit board is inserted and a chip part mounting position, and a transfer hole of the stencil. A certain amount of cream solder is squeeged in the squeegee, and the transfer pin of the cream solder electronic printer is joined to the protruded electronic board, so that the hole on the printed circuit board and the chip part are transferred to a position to be bonded.

이하, 본 고안을 첨부한 도면에 의거하여 보다 상세하게 설명한다.Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.

제3도는 종래의 공정에서 본 발명을 추가로 구성한 것을 도시한 개략적인 공정도로서, 인쇄회로기판(20)상의 홀(21) 및 칩부품(40) 부착위치에 크림솔더(42)를 인쇄하고, 상기 크림솔더(42)상에 칩부품(40)과 리드부품(41) 등을 각기 정해진 위치에 배열하여 일괄적으로 솔더링하는 전자부품 장착방법에 있어서, 상기 인쇄회로기판(20)상의 리드부품(41)이 삽입되는 홀(21) 및 칩부품(40)이 장착되는 위치와 동일한 위치에 다수개의 전사공(11)이 전공된 스텐슬(stencil ; 10)을 구비하고, 상기 스텐슬(10)의 전사공(11)내로 일정량의 크림솔더(42, 43)를 주입시키되, 그 양을 일정하게 하기 위해 로울러(15)로 상기 스텐슬(10)의 상하면에 밀착되게 스퀴징(squeeging)한 후, 상기 스텐슬(10)의 전사공(11)과 대향되는 크림솔더 전자인쇄기의 전사핀(31)이 돌출 형성된 전사판(30)을 스텐슬(10)의 전사공(11)으로 가압하여 인쇄회로기판(20)상의 홀(21)과 칩부품(40)이 접착될 위치에 전사하는 것이다.FIG. 3 is a schematic process diagram showing further configuration of the present invention in a conventional process, wherein the cream solder 42 is printed at the attachment position of the hole 21 and the chip component 40 on the printed circuit board 20, In the electronic component mounting method in which the chip parts 40, the lead parts 41, and the like are arranged on the cream solder 42 and soldered in a batch, the lead parts on the printed circuit board 20 And a stencil 10 in which a plurality of transfer holes 11 are majored at the same position where the hole 21 and the chip component 40 to which the 41 is inserted are mounted, and the stencil 10 Inject a predetermined amount of the cream solder (42, 43) into the transfer hole (11) of the squeegee (squeeging) in close contact with the upper and lower surfaces of the stencil 10 with a roller (15) to make the amount constant Stencil the transfer plate 30, the transfer pin 31 of the cream solder electronic printing machine facing the transfer hole 11 of the stencil 10 protruding It presses by the transfer hole 11 of the slab 10, and transfers it to the position where the hole 21 and the chip component 40 on the printed circuit board 20 will adhere | attach.

상기와 같이 추가 구성되는 본 발명의 작용과 효과를 설명한다.The operation and effects of the present invention further configured as described above will be described.

인쇄회로기판(20)은 폴리이미드, 폴리에스테르, 폴리에스테르이미드 등의 기재에 접착제를 도포하고 구리나 알루미늄 등의 금속박을 접착시킨 다음, 스크린 인쇄 또는 드라이 플림 포토레지스터를 사용하여 회로를 그리고 도전성 금속박을 에칭한 후 절연 및 회로보호를 위하여 커버레이 필름을 입히고 리드부품(41)이 삽입될 위치에 회로기판홀(21)을 형성시켜 제조한다. 또한, 스텐슬(10) 재질로는 스테인레스 스티일판(stainless steel plate)을 사용하고, 인쇄회로기판(20)상의 리드부품(41)이 삽입되는 위치에 형성된 인쇄회로기판홀(21)과 동일한 위치 및 칩부품(40) 장착위치상에 스텐슬홀(11)을 형성시켜 사용하므로서 정밀도를 우수하게 할 수 있었다.The printed circuit board 20 is formed by applying an adhesive to a substrate such as polyimide, polyester, polyester imide, and bonding a metal foil such as copper or aluminum, and then drawing a circuit using a screen printing or dry film photoresist and conducting metal foil. After etching, the coverlay film is coated for insulation and circuit protection, and the circuit board hole 21 is formed at the position where the lead part 41 is inserted. In addition, a stainless steel plate is used as the material of the stencil 10 and the same position as that of the printed circuit board hole 21 formed at the position where the lead part 41 on the printed circuit board 20 is inserted. And by forming and using the stencil hole 11 on the mounting position of the chip component 40 it was possible to excellent precision.

한편, 스텐슬(10)의 양면에 로울러(15)를 이용하여 로울링함과 동시에 크림솔더(43)를 도포하여 스텐슬홀(11)에 일정량의 크림솔더(43)를 균등하게 충진시킨 다음, 인쇄회로기판(20)상의 홀(21)과 동일위치에 형성되고, 두께가 스텐슬(10)의 두께가 동일한 전사핀(31)이 형성된 전사판(30)을 스텐슬(10)과 압착하면서 기판의 리드부품(41) 삽입홀(21)과 동일 위치의 스텐슬홀(11)에 충진된 크림솔더(43)는 인쇄회로기판(20)상의 홀(21)에 주입되고, 기판(21)의 칩부품(40) 장착위치와 동일한 위치에 형성된 스텐슬홀(11)의 크림솔더는 기판(21)의 칩부품(40) 장착위치에 전사되도록 한다.Meanwhile, the rollers are rolled on both sides of the stencil 10 and the cream solder 43 is applied at the same time to uniformly fill the stencil hole 11 with a certain amount of the cream solder 43, and then print. The transfer plate 30 formed at the same position as the hole 21 on the circuit board 20 and having the transfer pin 31 having the same thickness of the stencil 10 is pressed with the stencil 10 while pressing the substrate. The cream solder 43 filled in the stencil hole 11 at the same position as the insertion part 21 of the lead part 41 of the lead part 41 is injected into the hole 21 on the printed circuit board 20, and the chip of the substrate 21 is inserted. The cream solder of the stencil hole 11 formed at the same position as the mounting position of the component 40 is transferred to the mounting position of the chip component 40 of the substrate 21.

스텐슬(10) 양면에 크림솔더(43)를 도포하고 스텐슬홀(11) 이외에 부착된 크림솔더(43)를 제거함으로서 일정량의 크림솔더(43)가 인쇄회로기판(20)상의 홀(21) 및 칩부품(40) 장착위치에 전사되도록 하였다.By applying the cream solder 43 on both sides of the stencil 10 and removing the cream solder 43 attached to the stencil hole 11, a certain amount of the cream solder 43 is formed on the hole 21 on the printed circuit board 20. And the chip component 40 to be transferred to the mounting position.

한편, 전사된 크림솔더(43)상에 칩부품(40)을 배열하고 인쇄회로기판(20)의 홀(21)에 리드부품(41)을 삽입하는 과정은 본 발명이 속하는 기술분야에서 통상적으로 사용되는 방법으로 모두 사용가능하지만 특히, 공업적인 로버트를 사용하는 것이 효과적이다. 뿐만아니라, 본 발명이 속하는 기술분야에서 통상적으로 사용되는 칩마운트(chip mounter) 또는 리드마운더를 이용하여 배열 또는 삽입할 수도 있다.Meanwhile, the process of arranging the chip component 40 on the transferred cream solder 43 and inserting the lead component 41 into the hole 21 of the printed circuit board 20 is generally performed in the art. All methods can be used, but it is particularly effective to use industrial Robert. In addition, it may be arranged or inserted using a chip mounter (lead mounter) or a lead mounter commonly used in the art.

상술한 방법으로 칩부품(40)과 리드부품(41)이 인쇄회로기판(20)상에 배열되면 리플로우 솔더링 방법으로 솔더링하여 완제품을 제조한다.When the chip component 40 and the lead component 41 are arranged on the printed circuit board 20 by the above-described method, the finished product is manufactured by soldering by the reflow soldering method.

상술한 바와 같이 크림솔더를 일정량 전사하고 리드부품을 삽입한 다음 리플로우 솔더링하는 본 발명의 리드부품을 삽입하고 웨이브 솔더링(wave soldering)하는 종래의 방법에서 발생되는 납땜불량, 많은 납브리지 생성, 칩형부품의 변형으로 인한 불량원인을 근본적으로 해결하였으며, 스테인레스 스티일판을 홀가공하여 스텐슬로 사용하므로서 정밀도가 우수하며, 스텐슬 양면을 스퀴징하므로서 일정량의 크림솔더를 공급할 수 있는 것이다.As described above, the soldering defect generated in the conventional method of inserting and wave soldering the lead component of the present invention, which transfers a predetermined amount of the cream solder, inserts the lead component, and then reflows soldering, generates a large amount of lead bridges, and chip shapes. It fundamentally solved the cause of defects caused by the deformation of parts, and it is possible to supply a certain amount of cream solder by squeezing both sides of the stencil by using stainless stencil hole as a stencil.

Claims (1)

인쇄회로기판(20)상의 홀(21) 및 칩부품(40) 부착위치에 크림솔더(42)를 인쇄하고, 상기 크림솔더(42)상에 칩부품(40)과 리드부품(41) 등을 각기 정해진 위치에 배열하여 일괄적으로 솔더링하는 전자부품 장착방법에 있어서, 상기 인쇄회로기판(20)상의 리드부품(41)이 삽입되는 홀(21) 및 칩부품(40) 장착위치와 동일한 위치에 다수개의 전사공(11)이 천공된 스텐슬(stencil ;10)을 구비하고, 상기 스텐슬(10)의 전사공(11)에 일정량의 크림솔더(42, 43)를 스퀴징(squeeging)하며, 크림솔더 전자인쇄기의 전자핀(31)이 돌출형성된 전사판(30)을 가압하여 인쇄회로기판(20)상의 홀(21)가 칩부품(40)이 접착될 위치에 전사됨을 특징으로 하는 인쇄회로기판에의 크림솔더 전사방법.The cream solder 42 is printed in the hole 21 and the chip component 40 attachment position on the printed circuit board 20, and the chip component 40, the lead component 41, and the like are placed on the cream solder 42. In the electronic component mounting method in which the solder parts are arranged in a predetermined position and soldered in a batch, at the same position as the mounting position of the hole 21 and the chip component 40 in which the lead component 41 on the printed circuit board 20 is inserted. A plurality of transfer holes 11 is provided with a stencil (tencil) (10), and squeeged a certain amount of cream solder (42, 43) in the transfer hole 11 of the stencil (10) And pressing the transfer plate 30 on which the electronic pin 31 of the cream solder electronic printer protrudes, thereby transferring the hole 21 on the printed circuit board 20 to the position where the chip component 40 is to be bonded. Cream solder transfer method to a circuit board.
KR1019920013731A 1992-07-31 1992-07-31 Method of transcribing a cream solider on a printed circuit board KR950001269B1 (en)

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KR1019920013731A KR950001269B1 (en) 1992-07-31 1992-07-31 Method of transcribing a cream solider on a printed circuit board

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Application Number Priority Date Filing Date Title
KR1019920013731A KR950001269B1 (en) 1992-07-31 1992-07-31 Method of transcribing a cream solider on a printed circuit board

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KR950001269B1 true KR950001269B1 (en) 1995-02-15

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