KR940011309B1 - Manufacturing method of polyerster fabric for the use of cleaning - Google Patents
Manufacturing method of polyerster fabric for the use of cleaning Download PDFInfo
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- KR940011309B1 KR940011309B1 KR1019920025251A KR920025251A KR940011309B1 KR 940011309 B1 KR940011309 B1 KR 940011309B1 KR 1019920025251 A KR1019920025251 A KR 1019920025251A KR 920025251 A KR920025251 A KR 920025251A KR 940011309 B1 KR940011309 B1 KR 940011309B1
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- yarn
- polyester
- cleaning
- ultrafine
- weaving
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/18—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by combining fibres, filaments, or yarns, having different shrinkage characteristics
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Woven Fabrics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
본 발명은 고수축사와 극세사를 공기교락시킨 복합가연사를 위사로 사용하여 볼륨감 및 청소성능을 향상시킨 청소용 폴리에스터포지의 제조방법에 관한 것이다.The present invention relates to a method for producing a polyester polyester for cleaning by improving the volume and cleaning performance by using a composite twisted yarn in which the high shrinkage yarn and the microfibers are air entangled.
종래에는 나이론과 폴리에스터로 구성된 분할형 복합사로 포지를 제조하고 이 복합사를 물리적 또는 화학적 방법으로 분할시켜 단사섬도가 0.2데니어 정도인 청소(cleaning)용 포지를 제조하여 왔다.Conventionally, forge is manufactured from a divided composite yarn composed of nylon and polyester, and the composite yarn is divided by physical or chemical methods to produce a cleaning cloth having a single yarn fineness of about 0.2 denier.
그러나 이러한 청소용 포지는 염색성이 나빠서 제품 외관이 떨어지고 포지의 표면이 평활하여 청소성능을 개선하는데 한계가 있었다.However, this cleaning forge has a limitation in improving the cleaning performance because of poor staining and the appearance of the product and the surface of the forge is smooth.
염색성의 문제점을 해결하기 위하여 고수축성 폴리에스터 또는 나이론과 이용성(易溶性)성분으로 이루어진 복합사로 포지를 제조하고 상기 이용성성분을 후공정에서 용해, 제거함으로서 최종제품에 폴리에스터 또는 나이론의 한 성분만이 존재하는 포지가 제안되었다.In order to solve the problem of dyeability, it is possible to prepare a paper by using a high shrinkable polyester or a composite yarn composed of nylon and a water-soluble ingredient, and dissolve and remove the water-soluble ingredient in a later process so that only one component of polyester or nylon is added to the final product. This existing forge has been proposed.
그러나 이 제품도 두 성분으로 인한 염색성의 저하는 개선할 수 있었으나 청소성능은 두 성분으로 이루어져 있는 포지보다 개선되지는 않았다.However, this product was able to improve the degradation of dyeing due to the two components, but the cleaning performance was not improved compared to the two-component forge.
이밖에도 사용원사의 섬도를 낮추어서 촉감과 청소성능을 향상시키고자 하였으나 섬도가 낮을수록 최종제품의 볼륨감 및 형태안정성이 떨어져서 상품가치가 없었다.In addition, we tried to improve the feel and cleaning performance by lowering the fineness of the used yarn. However, the lower the fineness, the lower the volume and shape stability of the final product.
본 발명은 이와 같은 종래 기술의 문제점을 해결한 것으로서, 포지의 볼륨감 및 형태안정성을 향상시킴과 동시에 우수한 청소성능을 갖는 청소용 폴리에스터포지의 제조방법을 제공하는데에 목적이 있다.The present invention solves the problems of the prior art, and it is an object of the present invention to improve the volume and shape stability of forge, and at the same time provide a method for producing a polyester polyester for cleaning having excellent cleaning performance.
본 발명은 극세폴리에스터사와 고수축 폴리에스터사를 공기교락시킨 복합가연사를 위사로 사용하고 극세폴리에스터사를 경사로 사용하여 제직함을 특징으로 하는 것이다.The present invention is characterized in that weaving by using a composite twisted yarn made of air-entangled ultrafine polyester yarn and high shrink polyester yarn as a weft yarn and using a microfine polyester yarn as a warp yarn.
이하 본 발명을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail.
본 발명에 사용되는 극세폴리에스터사는 최종 단사섬도가 0.3데니어 이하인 것으로 섬유형성성 폴리에스터성분과 이용성성분으로 구성된 것이다.The ultrafine polyester yarn used in the present invention has a final single yarn fineness of 0.3 denier or less and is composed of a fiber-forming polyester component and a usable component.
또한 본 발명의 고수축 폴리에스터사는 일반 폴리에스터사보다 비수수축율이 2배 이상인 것, 즉 비수수축율이 20~40%인 것이다.In addition, the high shrinkage polyester yarn of the present invention is that the non-shrinkage is 2 times or more than that of ordinary polyester yarn, that is, the non-shrinkage is 20 to 40%.
상기 고수축 폴리에스터사는 후공정에서 극세폴리에스터사보다 더욱 수축되므로 포지의 표면에 상기 극세 폴리에스터사들을 많이 부출시킨다. 이들 부출 극세폴리에스터사로 인하여 본 발명의 포지는 볼륨감과 청소성능이 향상된다. 또한 상기 고수축 폴리에스터사가 수축되어 조직을 치밀하게 하므로 포지의 형태안정성이 개선되는 것이다.Since the high shrink polyester yarn shrinks more than the ultrafine polyester yarn in a later process, the microfine polyester yarn is blown out on the surface of the forge. These forged microfine polyester yarns improve the volume and cleaning performance of the forge of the present invention. In addition, since the high shrink polyester yarn is contracted to make the tissue dense, the shape stability of the forge is improved.
본 발명에 사용하는 위사는 극세폴리에스터사와 고수축 폴리에스터사를 공기교락시킬때 공기압은 2.0~2.5kg/cm2, 사속은 1300~1500미터/분의 조건으로 한다.The weft yarn used in the present invention has an air pressure of 2.0 to 2.5 kg / cm 2 and a yarn speed of 1300 to 1500 meters / minute when the microfiber polyester yarn and the high shrink polyester yarn are interlaced.
본 발명에서 공기압이 2.0kg/cm2미만일때는 충분한 혼섬이 이루어지지 않으며, 2.5kg/cm2을 초과하면 혼섬사에 교락반(斑)이 형성되어 제품성이 떨어진다. 또한 사속이 1500미터/분을 초과하면 극세폴리에스터사와 고수축 폴리에스터사의 집속성이 현저히 저하되며, 1300미터/분 미만인 경우에는 후공정인 연사공정이 용이하지 못한 문제점이 있다.In the present invention, when the air pressure is less than 2.0kg / cm 2 is not sufficient blending is made, if it exceeds 2.5kg / cm 2 entangled (斑) is formed in the blended yarn is inferior in productability. In addition, when the yarn speed exceeds 1500 meters / min, the focusing properties of the ultrafine polyester yarn and the high shrink polyester yarn are significantly lowered, and when the yarn speed is less than 1300 meters / minute, there is a problem that the subsequent twisting process is not easy.
[실시예 1]Example 1
고유점도 0.64인 섬유형성성 폴리에스터성분과 디메틸설포이소프탈산을 전산성분에 대하여 5중량% 공중합시킨 이용성 폴리에스터성분을 복합방사하여 100데니어/36필라멘트인 극세복합사를 얻었다.A fiber composite polyester component having an intrinsic viscosity of 0.64 and a soluble polyester component obtained by copolymerizing 5% by weight of dimethyl sulfoisophthalic acid with respect to a computer component were composite spun to obtain an ultrafine composite yarn having 100 denier / 36 filaments.
한편 네오펜틸글리콜성분 10중량%를 공중합시켜서 비수수축율이 30%인 30데니어/12필라멘트의 고수축사를 얻었다.On the other hand, 10 wt% of neopentyl glycol components were copolymerized to obtain a high shrinkage yarn of 30 denier / 12 filaments having a specific shrinkage ratio of 30%.
경사로는 상기 극세복합사를 가연수 300T/M, 열고정온도 170℃ 및 권취속도 64미터/분으로 가연한 후 호부처리하였다.The ramp was subjected to arc treatment after twisting the ultrafine composite yarn at 300T / M of combustible water, a heat setting temperature of 170 ° C., and a winding speed of 64 meters / minute.
위사로는 상기 극세복합사를 열고정온도 175℃ 및 사속 300미터/분으로 가연(假撚)한 후 상기 고수축사와 공기압 2.5kg/cm2, 사속 1300미터/분으로 공기교락시키고 300T/M으로 연사하였다.After weaving the micro-fine composite yarns at a heat setting temperature of 175 ° C and a firing speed of 300 meters / min, air-interlocking the high-yielding yarns with an air pressure of 2.5kg / cm 2 and a firing speed of 1300 meters / min, and 300T / M Fired by.
상기 경, 위사를 사용하여 제직밀도 114×74본/인치로 도비조직으로 제직하고, 110℃에서 정련처리하여 고수축사를 수축시켰다.Using the warp and weft yarn, weaving was done in a dobby tissue with a weaving density of 114 × 74 patterns / inch, and refined at 110 ° C. to shrink the high shrink yarn.
상기 직포를 180℃로 열처리한 후 7% 가성소다용액 100℃에서 15분동안 감량가공하여 이용성성분을 제거하므로서 표면에 부출된 극세복합사를 극세화시켰다.After heat-treating the woven fabric at 180 ° C., the microfiber yarn extruded on the surface was made fine by removing the usable component by reducing the process for 15 minutes at 100 ° C. in 7% caustic soda solution.
상기 감량포지를 일반적인 방법으로 염색하고 물성을 평가하여 표 1에 나타내었다.It was shown in Table 1 to dye the weight loss paper in a general manner and to evaluate the physical properties.
[실시예 2]Example 2
사용한 경, 위사와 제직공정은 실시예 1과 동일하나 위사준비시 극세폴리에스터사를 고수축 폴리에스터사와 공기압 2.0kg/cm2, 사속 1300미터/분으로 공기교락시키고 300T/M으로 연사하였다.When used, the weft yarn and weaving process is the same as in Example 1, but when the weft yarn is prepared, the ultra-fine polyester yarn was air-interlocked with a high shrinkage polyester yarn and air pressure 2.0kg / cm 2 , yarn speed 1300 meters / min and twisted at 300T / M.
상기 직포를 동일한 방법으로 감량가공 및 염색하고 물성을 평가하여 표 1에 나타내었다.The woven fabric is weight loss processed and dyed in the same manner, and the physical properties thereof are shown in Table 1 below.
[실시예 3]Example 3
사용한 경, 위사와 제직공정은 실시예 1과 동일하나 위사준비시 극세폴리에스터사를 고수축 폴리에스터사와 공기압 2.5kg/cm2, 사속 1500미터/분으로 공기교락시키고 300T/M으로 연사하였다.When used, the weft yarn and weaving process is the same as in Example 1, but when the weft yarn is prepared, the ultra-fine polyester yarn was air-interlocked with a high shrinkage polyester yarn and air pressure of 2.5kg / cm 2 , the yarn speed 1500m / min and twisted at 300T / M.
상기 직포를 동일한 방법으로 감량가공 및 염색하고 물성을 평가하여 표 1에 나타내었다.The woven fabric is weight loss processed and dyed in the same manner, and the physical properties thereof are shown in Table 1 below.
[비교예 1]Comparative Example 1
경사로는 실시예 1과 동일한 극세복합사를 사용하고, 위사는 상기 극세복합사만을 온도 175℃ 및 사속 300미터/분으로 가연가공한 후 300T/M으로 연사하여 실시예 1과 동일하게 제직, 감량가공 및 염색하고 물성을 평가하여 표 1에 나타내었다.As the ramp, the same microfine composite yarn as in Example 1 was used, and the weft yarn was twisted at 300T / M after twisting only the microfine composite yarn at a temperature of 175 ° C. and 300 m / min. Processed and stained and evaluated in physical properties are shown in Table 1.
[비교예 2]Comparative Example 2
사용한 경, 위사와 제직공정은 실시예 1과 동일한 위사준비시 극세폴리에스터사를 고수축 폴리에스터사와 공기압 3.0kg/cm2, 사속 1300미터/분으로 공기교락시키고 300T/M으로 연사하였다.When used, the weft yarn and weaving process was prepared by weaving the same microfiber yarn as in Example 1 and air-interlocked with a high shrinkage polyester yarn and air pressure 3.0kg / cm 2 , yarn speed 1300 meters / min and twisted at 300T / M.
상기 직포를 동일한 방법으로 감량가공 및 염색하고 물성을 평가하여 표 1에 나타내었다.The woven fabric is weight loss processed and dyed in the same manner, and the physical properties thereof are shown in Table 1 below.
[표 1]TABLE 1
단, 청소성능은 동일한 조건의 지문이 묻은 안경을 상기 청소용 포지로 닦은 후, 청소력이 가장 우수한 것은 ◎, 우수한 것은 ○, 보통인 것은 △, 보통이하인 것은 ×로 평가하였다.However, the cleaning performance was evaluated by wiping the glasses with the fingerprints under the same conditions with the cleaning paper, and having the best cleaning power of ◎, excellent ones, ○, ordinary ones, and ≤ ordinary ones.
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KR1019920025251A KR940011309B1 (en) | 1992-12-23 | 1992-12-23 | Manufacturing method of polyerster fabric for the use of cleaning |
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KR1019920025251A KR940011309B1 (en) | 1992-12-23 | 1992-12-23 | Manufacturing method of polyerster fabric for the use of cleaning |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2005064055A1 (en) * | 2003-12-26 | 2005-07-14 | Kolon Industries, Inc | A cleansing polyester fabrics, and a process of preparing the same |
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KR100257806B1 (en) * | 1995-10-06 | 2000-06-01 | 구광시 | Method of manufacturing fabric for clearing |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2005064055A1 (en) * | 2003-12-26 | 2005-07-14 | Kolon Industries, Inc | A cleansing polyester fabrics, and a process of preparing the same |
US7850741B2 (en) | 2003-12-26 | 2010-12-14 | Kolon Industries, Inc. | Cleansing polyester fabrics, and a process of preparing the same |
US8808845B2 (en) | 2003-12-26 | 2014-08-19 | Kolon Industries, Inc. | Cleansing polyester fabrics, and a process of preparing the same |
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