KR920004089Y1 - Facility for injecting the powder coal into the blast furnace - Google Patents

Facility for injecting the powder coal into the blast furnace Download PDF

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Publication number
KR920004089Y1
KR920004089Y1 KR2019890020630U KR890020630U KR920004089Y1 KR 920004089 Y1 KR920004089 Y1 KR 920004089Y1 KR 2019890020630 U KR2019890020630 U KR 2019890020630U KR 890020630 U KR890020630 U KR 890020630U KR 920004089 Y1 KR920004089 Y1 KR 920004089Y1
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South Korea
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purge
pulverized coal
pipe
blast furnace
valve
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KR2019890020630U
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Korean (ko)
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KR910011559U (en
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윤종남
정연호
조상춘
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포항종합제철 주식회사
정명식
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D25/00Devices or methods for removing incrustations, e.g. slag, metal deposits, dust; Devices or methods for preventing the adherence of slag
    • F27D25/008Devices or methods for removing incrustations, e.g. slag, metal deposits, dust; Devices or methods for preventing the adherence of slag using fluids or gases, e.g. blowers, suction units
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • C21B5/001Injecting additional fuel or reducing agents
    • C21B5/003Injection of pulverulent coal
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • C21B5/006Automatically controlling the process
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B7/00Blast furnaces
    • C21B7/24Test rods or other checking devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D21/00Arrangements of monitoring devices; Arrangements of safety devices
    • F27D21/0014Devices for monitoring temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/0033Charging; Discharging; Manipulation of charge charging of particulate material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • F27D2019/0087Automatisation of the whole plant or activity

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Blast Furnaces (AREA)

Abstract

내용 없음.No content.

Description

고로 미분탄 취입지관 막힘자동퍼지장치Automatic Purging Device

제1도는 본 고안의 장치를 설명하기 위한 개략도.1 is a schematic view for explaining the apparatus of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

T1: 온접점 T2: 냉접점T 1 : hot junction T 2 : cold junction

10 : 취입지관 11, 12 : 열전대 합금선10: blowing pipe 11, 12: thermocouple alloy wire

13 : 분배기 14 : 신호변환부13 divider 14 signal conversion unit

15 : 퍼지 제어부 16 : 취입밸브15: purge control unit 16: intake valve

17 : 퍼지(purge)시일 밸브 18 : 퍼지 밸브17: purge seal valve 18: purge valve

본 고안은 고로 조업을 위한 PCI(고로 미분탄 취입)설비에 관한 것으로, 특히 PCI의 분배기와 고로 각 풍구사이에 설치되는 미분탄 수송용 취입 지관에서의 미분탄 취입 막힘 상태를 신속히 검출하고 처리할 수 있는 고로미분탄 취입지관 막힘 자동퍼지 장치에 관한 것이다.The present invention relates to a blast furnace pulverized coal injection (PCI) facility for blast furnace operation, in particular, the blast furnace that can quickly detect and process the pulverized coal injection blockage in the pulverized coal transport blowing pipe installed between the PCI distributor and each blast furnace vent. The present invention relates to a pulverized coal injection pipe clogging automatic purge device.

현재 사용되는 PCI 설비에는 34개의 취입지관이 설치되어있다.There are 34 blown pipes in the current PCI installation.

이들 취입지관을 통하여 분배기로 부터 미분탄을 고로에 취입 하게되는데, 이들 취입지관이 막힐경우 1개의 취입지관당 약 3%의 미분탄 취입량이 감소됨에 따라서 상대적으로 코크스 사용비의 증가를 가져온다.Through these blowing pipes, the pulverized coal is blown into the blast furnace from the distributor, and when these blowing pipes are blocked, the amount of coal dust blown by about 3% per blown pipe is reduced, which leads to an increase in the coke usage cost.

이는 결과적으로 용선의 제조원가를 상승시킨다.This in turn raises the cost of manufacturing the molten iron.

또한, 막힘지관 방향에 대한 열량의 부족으로 인하여 노열 원주밸런스 (Balance)가 깨져 노황 부조를 초래하게 된다.In addition, due to the lack of heat in the direction of the clogged pipe blast circumference balance (Balance) is broken, causing the rust relief.

또다른 문제점으로는 지관 막힘상태의 지속으로 인하여 관내 미분탄이 고착화됨에 따라, 기존의 고압 퍼지에어라인에 의한 순방향(분배기 측에서 고로의 풍구방향)관통이 불가능하게 되므로 고로풍구측에 설치된 연결부(19)를 해체한 다음 별도의 퍼지에어라인을 이용하여 역방향(고로 풍구측에서 분배기 방향)관통작업을 실행 해야한다.Another problem is that as the pulverized coal in the pipe is fixed due to the continuation of the branch pipe clogging, the forward (by the distributor side blast furnace direction) through the existing high-pressure purge air line becomes impossible, so that the connection part installed on the blast furnace vent (19) After dismantling), a separate purge air line should be used to carry out the reverse operation.

그러나, 이 역방향관통 작업은 많은 안전사고의 위험과 대기오염을 유발시킨다. 즉, 고로측에서의 고열 및 고압 가스의 누설시 인명피해 및 화재등의 위험이 따르게 되고 또한 연구부해체시 잔류 미분탄의 발산 및 작업상의 어려움이 따르게 된다.However, this reverse-penetrating operation causes many safety accidents and air pollution. In other words, when the high temperature and high-pressure gas leakage on the blast furnace side, there are risks such as human injury and fire, and also during the dismantling of the research, there is a difficulty in dispersing residual pulverized coal and working.

특히 기존의 경우에는 취입지관막힘 검출수단이 마련되어 있지를 않아서 막힘현상의 조기 발견이 어려웠기때문에 주기적인 점검을 통하지 않으면 상기 미분탄 취입지관 막힘 및 고착화현상을 초래하게 되기 때문에, 여기에서도 많은 인력손실이 초래되고, 점검자의 판단착오에 의한 점검에러를 유발하게 되었다.In particular, in the conventional case, since there is no means for detecting a clogging pipe, it is difficult to detect clogging early. Therefore, if a periodic inspection is not performed, the powdered coal clogging pipe may be clogged and a settled phenomenon. This caused an inspection error due to the error of judgment by the inspector.

본 고안은 상기와 같은 문제점을 해결하기 위한 것으로, 분배기 측의 취입지관에 취입지관 막힘 검출용 열전대 센서를 설치하고, 이 센서의 출력으로 부터 지관막힘 상태를 검출하여 막힘 미분탄이 고착화 되기전에 퍼지 에어가 공급되도록 함으로써, 미분탄 취입불량에 따른 고로에서의 악영향을 배제시킬 수 있고, 용선 원가 절감을 얻을 수 있게 되며, 취입지관 내의 미분탄 고착화를 사전에 예방할 수 있는 고로 미분탄 막힘 자동퍼지장치를 제공하는데 본 고안의 목적이 있다.The present invention is to solve the above problems, the installation of the thermocouple sensor for the detection of the clogging of the injection pipe in the injection pipe on the distributor side, detect the branch pipe clogging state from the output of this sensor to purge the pulverized coal before the coal By supplying the blast furnace, it is possible to eliminate the adverse effects of the blast furnace due to poor coal injection, to reduce the cost of molten iron, and to provide an automatic blast furnace coal clogging system to prevent pulverized coal solidification in the blowing pipe in advance. There is a purpose of design.

이하, 첨부한 도면을 참고로 하여 본 고안을 설명하면 다음과 같다.Hereinafter, the present invention with reference to the accompanying drawings as follows.

제1도에서 도시하고 있는 바와같이 센서를, 분배기(13)의 일측에 부착된 온접점(T1)으로부터 취입지관(10)의 일측에 부찬된 냉접점(T2)사이에서 일정길이로 설치하고, 상기 열전대 센서의 검출신호는 신호변환부(14)로 입력되게 연결한다.As shown in FIG. 1, the sensor is installed at a predetermined length between the on-contact point T 1 attached to one side of the distributor 13 and the cold junction T 2 buoyed on one side of the intake pipe 10. And, the detection signal of the thermocouple sensor is connected to be input to the signal conversion unit (14).

상기 열전대 센서는 한쪽선을 니켈, 알루미늄, 실리콘, 망간의 합금선(11)으로 사용하고 다른 한쪽선을 니켈, 크롬 합금선(12)으로 사용하여 구성한다.The thermocouple sensor is configured by using one wire as the alloy wire 11 of nickel, aluminum, silicon, and manganese and the other wire as the nickel and chromium alloy wire 12.

상기 신호 변환부(14)는 열전대 센서의 검출신호를 증폭하여 설정레벨 이상으로 될때 퍼지 제어부(15)에 퍼지 신호를 제공하게 연결구성하고, 상기 퍼지 제어부(15)는 퍼지 신호에 따라 취입밸브(16), 퍼지 시일밸브(17) 및 퍼지 밸브(18)틀 제어하여 상기 취입지관(10)에 퍼지에어가 공급되도록 설치한다.The signal conversion unit 14 is configured to amplify the detection signal of the thermocouple sensor to provide a purge signal to the purge control unit 15 when the set level or more, and the purge control unit 15 is a blow valve according to the purge signal ( 16), the purge seal valve 17 and the purge valve 18 frame is controlled so that the purge air is supplied to the blowing pipe (10).

미설명 부호 19는 연결부이고 21는 미분탄 수동제어벨브이고 20은 고로이다.Reference numeral 19 is a connection part, 21 is a pulverized coal manual control valve and 20 is a blast furnace.

이와같이된 본 고안의 작용 및 효과를 설명하면 다음과 같다.Referring to the operation and effects of the present invention as described above are as follows.

첨부도면에서, 취입지관(10)이 미분탄에 의해 일단 막히게 되면 취입지관(10)내의 막힘개소의 위치에 상관없이 분배기(13)내 미분탄(통상 55℃)이 막힘지관으로의 미분탄 수송이 중단되기 때문에 미분탄에 의한 열전달이 차단된다.In the accompanying drawings, once the injection pipe 10 is blocked by pulverized coal, pulverized coal transportation (usually 55 ° C.) in the distributor 13 is stopped to the blocked pipe irrespective of the position of the blockage point in the injection pipe 10. Therefore, heat transfer by pulverized coal is blocked.

따라서, 막힘지관의 온도는 주위온도(통상30℃)와의 열교환으로 서서히 냉각되므로 분배기(13)측의 온접점(T1)과 취입지관(10)의 냉접점(T2)사이에서는 시간이 경과함에 따라 온도 편차가 일어나게 된다.Therefore, since the temperature of the blockage pipe is gradually cooled by heat exchange with the ambient temperature (usually 30 ° C.), the time elapses between the on-contact point T 1 of the distributor 13 side and the cold contact point T 2 of the blown-in pipe 10. As a result, temperature deviation occurs.

이러한 온도편차는, 서로 다른 금속, 즉 니켈-크롬의 열전대합금선(19)과 니켈-알루미늄-실리콘-망간의 열전대 합금선(11)의 양단을 접합시켜 폐회로로 만들어진 열전대 센서의 양단간 냉접점(T2)과 온접점(T1)사이에서 열기전력을 일으키게 된다.This temperature deviation is a cold junction between both ends of a thermocouple sensor made of a closed circuit by joining both ends of a thermocouple alloy line 19 of different metals, that is, nickel-chromium and a nickel-aluminum-silicon-manganese. Thermoelectric power is generated between T 2 ) and the on-contact point (T 1 ).

따라서, 정상 취업시에는 분배기(13)측과 취입지관(10)측 사이에 온도편차가 없으므로 기전력이 발생되지 않다가 일단 취입지관(10)이 막히게 되면 미분탄에 의해 열전달의 차단으로 인하여 막힘지관의 온도가 하강함에 따라 분배기(13)측과 취입지관(10)측 온도편차에 따른 기전력이 시간에 따라 증가하게 된다.Therefore, during normal employment, since there is no temperature deviation between the distributor 13 and the blowing pipe 10 side, no electromotive force is generated, but once the blowing pipe 10 is blocked, the blockage pipe is blocked due to the blockage of heat transfer by pulverized coal. As the temperature decreases, the electromotive force according to the temperature deviation of the distributor 13 side and the blowing pipe 10 side increases with time.

이때의 기전력은 ㎷단위로 발생되며, 곧 이 신호는 신호 변환부(14)로 입력된다.At this time, the electromotive force is generated in units of ,, and soon this signal is input to the signal converter 14.

상기 신호 변환부(14)에서는 설정치(0.25㎷)이상이 되면 취입지관(10)이 막혔다는 신호로 감지 하여 퍼지 제어부(15)에 퍼지신호를 제공하게 된다.The signal conversion unit 14 detects a signal that the injection pipe 10 is blocked when the set value (0.25 이상) or more is provided to provide a purge signal to the purge control unit 15.

본 고안의 실험에서 열전대센서의 기전력이 신호변환부(14)의 설정치(0.25㎷)에 도달하는데는 대략 5분이 소모되었으며 냉접점(T2)과 온접점(T1)사이의 온도차는 약 5℃였다.In the experiment of the present invention, it takes about 5 minutes for the electromotive force of the thermocouple sensor to reach the set value (0.25㎷) of the signal conversion unit 14, and the temperature difference between the cold junction (T 2 ) and the hot junction (T 1 ) is about 5 ° C.

한편 퍼지제어부(15)에 퍼지신호가 공급되면, 퍼지제어부(15)는 시퀀스(sequence)동작에 의해 취입밸브(16)를 차단하고 퍼지시일 밸브(17)와 퍼지밸브(18)를 열어 고압의 자동 퍼지를 실행한다.On the other hand, when the purge signal is supplied to the purge control unit 15, the purge control unit 15 shuts off the intake valve 16 by a sequence operation and opens the purge seal valve 17 and the purge valve 18 to maintain high pressure. Run an automatic purge.

상기 자동퍼지는 약 1분간 실행되며, 이후 퍼지시일밸브(17)와 퍼지밸브(18)가 닫히고, 취입 밸브(16)가 다시열리어 재 취입이 실행된다.The automatic purge is performed for about one minute, after which the purge seal valve 17 and the purge valve 18 are closed, and the intake valve 16 is opened again to perform re-blowing.

재취입이 실행되면 미분탄이 재공급됨으로 인하여 지관의 온도가 상승되며 상기 열전대센서는 상승된 온도에 따라 열기전력을 발생시키지 않게 된다.When re-blowing is performed, the temperature of the branch pipe is increased by re-feeding pulverized coal and the thermocouple sensor does not generate thermoelectric power according to the elevated temperature.

이상에서 설명한 바와같은 본 고안은 지관의 막힘을 검출하는 열전대 센서를 이용하여 취입지관 막힘시 이를 신속히 검출하여 자동 퍼지 하게 됨에 따라, 취입지관막힘 현상의 조기 발견 지연에 따른 노황부조, 보수 작업상의 어려움 및 위험성, 인력낭비등의 제반 문제점을 일시에 해소시킬수 있는 실용상의 효과가 얻어지게 된다.As described above, the present invention uses a thermocouple sensor that detects the blockage of the branch pipe, so that it is quickly detected and automatically purged when the branch pipe is clogged. And practical effects that can solve all the problems such as risk, waste of manpower at a time can be obtained.

Claims (1)

고로 미분탄 취입지관 막힘 처리장치에 있어서, 분배기(13)측의 온접점(T1)과 취입지관(10)측의 냉접점(T2)사이에 설치되어 온도차에 따른 기전력을 발생시키는 열전대 센서; 상기 열전대 센서의 기전력이 설정치에 도달하면 퍼지제어신호률 발생시키는 신호 변환부(14); 및, 상기 퍼지제어신호에 따라 취입밸브(16)를 닫고 퍼지 시일밸브(17)와 퍼지 밸브(18)를 열어 막힌 취입지관(10)에 순방향 퍼지 에러를 공급하는 퍼지 제어부(15); 를 포함하는 것을 특징으로하는 고로 미분탄 취입지관막힘 자동퍼지장치.In the pulverized coal injection pipe clogging processing apparatus, the thermocouple sensor is installed between the hot junction (T 1 ) of the distributor 13 side and the cold junction (T 2 ) of the injection pipe 10 side to generate an electromotive force according to the temperature difference; A signal converter 14 generating a fuzzy control signal rate when the electromotive force of the thermocouple sensor reaches a set value; And a purge controller 15 which closes the intake valve 16 and opens the purge seal valve 17 and the purge valve 18 according to the purge control signal, and supplies a forward purge error to the clogged intake pipe 10. Blast pulverized coal injection pipe clogging automatic purge device comprising a.
KR2019890020630U 1989-12-29 1989-12-29 Facility for injecting the powder coal into the blast furnace KR920004089Y1 (en)

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