KR900007095B1 - Finishing method for lossin weight of cellulosic fabric - Google Patents

Finishing method for lossin weight of cellulosic fabric Download PDF

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KR900007095B1
KR900007095B1 KR1019880004712A KR880004712A KR900007095B1 KR 900007095 B1 KR900007095 B1 KR 900007095B1 KR 1019880004712 A KR1019880004712 A KR 1019880004712A KR 880004712 A KR880004712 A KR 880004712A KR 900007095 B1 KR900007095 B1 KR 900007095B1
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cellulose
water
fabric
weight
treatment solution
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KR1019880004712A
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KR890016242A (en
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김유화
정수경
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김유화
정수경
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B7/00Mercerising, e.g. lustring by mercerising

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  • Textile Engineering (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

A finishing method for losing a wt. of cellulosic fabric comprises dipping a cotton fabric to into bath of pH 4.5-5.5 mixed water of water and organic acid, and dipping the cotton fabric into the bath of a finishing soln. of water and 0.2-1 wt.% cellulase at 40-60 deg. C for 8-24 hr. and decomposing-removing a hemicellulose from the fabric.

Description

셀룰로오즈(Cellulose)계 직물의 감량가공 방법Reduction of Cellulose Fabrics

제1도 : 지거(Jigger)법에 의한 본 발명 실시예시도.1 is an embodiment of the present invention by the Jigger method.

제2도 : 패드-뱃치(Pad-batch)법에 의한 본 발명 실시예시도.2 is an exemplary embodiment of the present invention by a pad-batch method.

제3도 : 액류염색기에 의한 본 발명 실시예시도.3 is an embodiment of the present invention by a liquid dyeing machine.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 침지롤러 2,3 : 권취롤러1: immersion roller 2,3: winding roller

5,7,15 : 처리용액 10 : 스퀴즈롤러5,7,15: Treatment solution 10: Squeeze roller

11 : 반응조11: reactor

본 발명은 셀룰라제(cellulase)효소를 이용한 셀룰로오즈(cellulose)계 직물의 감량가공 방법에 관한 것이다.The present invention relates to a method for weight reduction of cellulose-based fabrics using cellulase enzymes.

종래에는 합성섬유에 대하여서만 가성소다를 이용한 감량가공방법이 있었고 면직물등의 셀룰로오즈(cellulose)계 직물에 대한 감량가공방법은 제공된바 없었다. 면사는 그 성분이 셀룰로오즈(cellu1ose)로 되어 있으나 면사의 단면구성을 확대하여 보면 내부에 중공부가 형성된 셀룰로오즈의 표피부분에는 헤미-셀룰로오즈(Hemi-Cellulose)층이 형성되어 있음을 알 수 있다. 셀룰로오즈는 흡습성, 염색성등이 뛰어나고 감촉이 매우 부드러우나 표피부분의 헤미-셀룰로오즈(Hemi-Cellulose)는 성장과정에서 외부의 자극을 많이 받기 매문에 감촉이 부드럽지 못하고 흡습성이나 염색성도 떨어지는 것이다.Conventionally, there has been a weight loss processing method using caustic soda only for synthetic fibers, and no weight loss processing method for cellulose-based fabrics such as cotton fabrics has been provided. The cotton yarn is composed of cellulose (cellu1ose), but the enlarged cross-sectional structure of the cotton yarn shows that a hemi-cellulose layer is formed on the epidermal part of the cellulose in which the hollow part is formed. Cellulose is excellent in hygroscopicity and dyeability, and the texture is very soft. However, hemi-cellulose in the epidermis receives a lot of external stimuli during the growth process.

따라서 면직물 마직물, 인견직물과 같은 셀룰로오즈 계통의 직물이 일반적으로 감촉이 거칠고 부드럽지 못한것은 이 헤미-셀룰로오즈 때문이고 헤미-셀룰로오즈는 전체면사중 약 18.5%정도에 불과하므로 이를 적절히 감량가공하여 제거하면 면직물등 셀룰로오즈계 직물의 흡습성과 통풍성이 뛰어나고 표면이 매끈하게되며 특히 감촉이 매우 부드러워지게 되는 것이다.Therefore, it is because of this hemi-cellulose that the cellulose-based fabrics such as cotton hemp and silk fabric are generally rough and not soft, and hemi-cellulose is only about 18.5% of the total cotton yarn. Back cellulose fabrics are highly hygroscopic and breathable, the surface is smooth, and the texture is very soft.

따라서 본 발명에서는 셀룰라제(cellulase) 효소의 셀룰로오즈 분해작용에 의하여 셀룰로오즈계 직물이 요구되는 만큼 적당량 감량되도록 하므로서 표피층의 셀룰로오즈가 제거 되도록 하였다.Therefore, in the present invention, the cellulose-based fabric is reduced by an appropriate amount as required by the cellulose degradation of the cellulase enzyme, so that the cellulose in the epidermal layer is removed.

즉, 적절한 산도가 유지되는 물에 셀룰라제 효소를 적당량 투입하여 처리용액을 얻고 처리용액의 온도를 40℃-60℃가 되도록 하여 효소의 활동이 활발하게 이루어지도록 하고 피가공직물에 처리용액을 골고루 흡수시켜 일정시간동안 셀룰라제 효소의 분해작용으로 적절히 감량되게 한다음, 고열로 가열하여 잔류 효소를 제거하는 방법인 것이다.In other words, an appropriate amount of cellulase enzyme is added to the water having a proper acidity to obtain a treatment solution, and the temperature of the treatment solution is 40 ° C. to 60 ° C. so that the activity of the enzyme is actively performed. Absorption is appropriately reduced by the decomposition of cellulase enzyme for a certain time, and then heated to a high temperature to remove residual enzyme.

본 발명의 실시예를 첨부도면에 따라 상세히 설명하면 다음과 같다.An embodiment of the present invention will be described in detail with reference to the accompanying drawings.

[실시예]EXAMPLE

제1도는 지거기(Jigger mlc)(A)의 구성도로서 침지롤러(1)에 안내되고 권취롤러(2)(3)에 권취된 직물은 100% 면직물(4)로서 약 200kg 100g/yd2)이다.Figure 1 is a schematic diagram of the jigger mlc (A) is guided to the immersion roller (1) and wound on the winding roller (2) (3) is 100% cotton fabric (4) about 200kg 100g / yd 2 )to be.

욕조내에 약 500l의 물을 넣고 유기산(빙초산)을 투입하여 P·H 4.5∼5.5의 산도를 유지하도록 한 다음 권취롤러(2)(3)를 좌우로 회전시켜 물이 면직물(4)에 충분히 흡수되게 한다. 물이 200kg의 면직뭍(4)에고루 흡수되면 욕조 내의 물을 약 300l 정도가 남는다. 즉 200l의 물이 면직물(4)에 흡수되는 것이다.Approximately 500 liters of water is added to the bath and organic acid (glacial acetic acid) is added to maintain the acidity of P · H 4.5 to 5.5. To be. When water is absorbed evenly by 200kg of cotton cloth (4), about 300l of water is left in the bathtub. That is, 200 l of water is absorbed into the cotton fabric 4.

욕조내의 물에 셀룰라제효소를 0.2∼1%(물에 대한 중량비)로 투입하여 처리용액(5)을 형성하고 스티밍(steaming)방법에 의한 간접히팅으로 처리용액(5)의 온도가 40℃-60℃가 유지되도록 하면서 권취롤러(2)(3)를 좌우로 회전하여 면직물(4)이 처리용액(5)에 약 8-24시간동안 침지되게 하면 셀룰라제요소가 활발하게 활동하여 헤미-셀룰로오즈를 분해제거하므로 10-20%(O.W F)의 감량효과를 얻게 되는 것이다.Cellulase enzyme was added to the water in the bath at 0.2 to 1% (weight ratio to water) to form the treatment solution (5), and the temperature of the treatment solution (5) was 40 ° C by indirect heating by the steaming method. Rotating the take-up rollers (2) and (3) to the left and right while keeping the -60 ° C to immerse the cotton fabric (4) in the treatment solution (5) for about 8-24 hours causes the cellulase element to become active and hemi- Decomposing and removing cellulose will result in a 10-20% (OW F) reduction.

본 발명에 있어서 셀룰라제 효소를 투입하기 전에 물을 면직물(4)에 흡수시키는 것은 셀룰라제 효소투입후 처리용액(5)이 보다 골고루 흡수되게 하므로서 감량이 전면직물에 균일하게 되도록 하기 위한 것이고 처리용액(5)의 온도를 40℃-60℃로 하고 P·H 4.5-5.5의 산도를 유지하는 것은 셀룰라제 효소의 활동이 가장 활발하도록 하는 조건을 제공하기 위한 것이다.In the present invention, the water is absorbed into the cotton fabric 4 before the cellulase enzyme is added, so that the treatment solution 5 is more evenly absorbed after the cellulase enzyme injection, so that the weight loss is uniform in the front fabric. Keeping the temperature of (5) at 40 ° C.-60 ° C. and maintaining the acidity of P · H 4.5-5.5 is to provide conditions for the activity of the cellulase enzyme to be most active.

또한 일정시간후 적절히 감량이 된 후에는 고열로 가열하므로서 잔류효소를 제거하여 감량가공을 완성하게된다.In addition, after a certain amount of weight loss after the appropriate heating by heating to remove the residual enzyme to complete the weight loss processing.

본 발명은 효소투입량이나 침지시간을 조정하므로서 감량효과도 조정할 수 있다.The present invention can also adjust the weight loss effect by adjusting the enzyme dose or immersion time.

본 발명에서 셀룰라제 효소는 반드시 헤미-셀룰로오즈만 분해 감량하는 것이 아니고 셀룰로오즈도 분해하므로서 실이 매우 굵거나 또는 필요한 경우에는 셀룰로오즈까지 적절히 감량하여 소정의 효과를 얻을 수도있다.In the present invention, the cellulase enzyme does not necessarily decompose and reduce only hemi-cellulose, but also decomposes cellulose, so that the thread is very thick or, if necessary, can be appropriately reduced to cellulose to obtain a predetermined effect.

효소 투입량이나 침지시간의 변경에 따른 감량효과는 아래의 표(1)(2)와 같다.The reduction effect according to the change of enzyme input or immersion time is shown in Table (1) (2) below.

셀룰라제효소 처리에 의한 셀룰로오즈 감량Cellulose Reduction by Cellulase Enzyme Treatment

*(촉감개선)* (Feel improvement)

(A) 산도 : 4.5 온도 : 50℃에서 12시간처리(A) Acidity: 4.5 Temperature: 12 hours treatment at 50 ° C

Figure kpo00001
Figure kpo00001

(B) 산도 : 4.5 온도 : 50℃에서 6시간 처리(B) Acidity: 4.5 Temperature: 6 hours at 50 ° C

Figure kpo00002
Figure kpo00002

Figure kpo00003
Figure kpo00003

여러 가지 조건(온도,시간,농도)하에서의 감량비(%)Reduction ratio (%) under various conditions (temperature, time, concentration)

Figure kpo00004
Figure kpo00004

처리시료 : 면100% 230TTreatment sample: 100% cotton 230T

이상에서 설명한 지거법에 의한 감량 가공방법은 주로 소량을 감량 가공할때 적합한 방법이다. 대량으로 감량 가공할때는 "제2도"에서와 같은 패드-뱃치(Pad-Batch)법에 의하는 것이 좋다The weight reduction processing method by the jiggering method described above is a suitable method when mainly reducing a small amount. When weight loss processing in large quantities, it is better to use the pad-batch method as shown in FIG.

패드-뱃치법에 의한 감량 가공방법은 다음과 같다.The weight loss processing method by the pad-batch method is as follows.

패딩(Padding) 욕조(6)에 물과 셀룰라제 효소를 혼합한 처리용액(7)을 넣고 권취롤러(8)에 권취된 피가공직물(9)이 침지롤러(8)를 통과하면서 패딩 욕조(6)내의 처리용액(7)을 충분히 흡수토록 하고 (1DIP) 스퀴즈롤러(10)에서 적절히 눌러 짜므로서 흡수된 처리용액이 피가공직물(9)에 고르게 퍼지게 하다음 (1NIP) 반응조(11)내의 권취롤러(12)에 권취하고 스티밍(steaming)에 의한 간접방법으로 일정시간 동안 적정온도를 유지하여 주면 셀룰라제 효소의 분해작용으로 헤미-셀룰로오즈가 분해 제거되어 소정의 감량 효과를 얻게 되며 소정의 감량이 이루어지면 100℃고열로 10∼15분 가열하여 잔류효소를 제거하므로서 감량 가공이 완성된다.Put the treatment solution (7) mixed with water and cellulase enzyme in the padding bath (6) and the work piece (9) wound on the winding roller (8) passes through the immersion roller (8). 6) Ensuring that the treatment solution 7 inside is sufficiently absorbed (1DIP) and squeezed properly in the squeeze roller 10 so that the absorbed treatment solution is evenly spread over the fabric 9 (1NIP). When wound around the winding roller 12 and maintained at an appropriate temperature for a predetermined time by an indirect method by steaming, hemi-cellulose is decomposed and removed by the decomposition of the cellulase enzyme to obtain a predetermined reduction effect. When the weight loss is achieved, the weight loss process is completed by heating the residue at 100 ° C for 10 to 15 minutes to remove residual enzyme.

본 발명의 방법으로 소량을 감량가공 하는 방법으로서 지거법에 의한 가공방법 이외에도 "제3도"에서와 같이 액류염색기에 의한 방법이 실시될 수 있으며 그 구체적인 실시예는 다음과 같다.As a method for reducing a small amount by the method of the present invention, in addition to the processing method according to the jiggering method, a method using a liquid dyeing machine may be performed as in FIG. 3, and specific examples thereof are as follows.

[액류 염색기에 의한 실시예][Example by liquid dyeing machine]

면직물초산(13) 2,000kg기준으로 할때 액류염색기(C)의 욕조(14)에 몰 1,500l투입하여 P·H 4.5∼5.5의 산도를 유지케 하고 면직물(13)을 회전시켜 물을 흡수케 한다음 셀룰라제 효소를 0.2∼1%(물에 대한 중량비)로 투입하여 얻은 처리용액(15)을 간접 히팅의 방법으로 40℃∼60℃의 온도가 되도록 하고 8∼24시간 면직물(13)을 회전시켜 처리용액(15)이 충분히 흡수되게 하면 10∼20%(O.W.F)정도의 감량효과를 얻게되는 것은 지거법에서와 같으며 100℃로 가열하여 잔류효소를 제거하여 감량가공을 완성하는 것 역시 같다. 이상과 같은 감량가공 방법으로 헤미-셀룰로오즈를 분해 제거하면 동시에 섬유의 모든 잔털도 제거되므로 직물의 감촉이 매우 부드러워지고 흡습성, 통풍성이 뛰어나며 표면이 매끈하게 되는 효과를 얻게 된다.When cotton cloth acetic acid (13) is based on 2,000 kg, 1,500 l of mole is added to the bath 14 of the liquid dyeing machine (C) to maintain the acidity of P · H 4.5 to 5.5 and the cotton fabric 13 is rotated to absorb water. Then, the treatment solution (15) obtained by adding 0.2% to 1% (weight ratio to water) of cellulase enzyme was brought to a temperature of 40 ° C to 60 ° C by indirect heating, and the cotton fabric 13 was subjected to 8 to 24 hours. When the treatment solution 15 is sufficiently absorbed by rotation, the reduction effect of about 10 to 20% (OWF) is obtained as in the jiggering method. same. When the hemi-cellulose is decomposed and removed by the above-described weight reduction method, all fine hairs of the fiber are removed at the same time, so that the texture of the fabric is very soft, hygroscopic, breathable, and smooth.

Claims (2)

산도를 갖는 물에 셀룰라제효소를 입하여 얻은 처리용액을 가열하그 직물에 흡수시켜 감량되게하는 셀룰로오즈계 직물의 가량 가공방법.A method of processing a cellulose based fabric in which a treatment solution obtained by incorporating a cellulase enzyme in water having an acidity is absorbed by a heating hag fabric to be reduced. 제1항에 있어서 물의 산도를 pH 4.5-5.5로 하고 효소투입량을 0.2-1%(뭍에 대한 중량비)로 하여얻은 처리용액을 40℃-60℃로 가열 하여 가공하는 셀룰로오즈계 직물의 감량가공방법.The method for reducing or reducing the cellulose-based fabric according to claim 1, wherein the treatment solution obtained by adjusting the acidity of the water to pH 4.5-5.5 and the enzyme dose of 0.2-1% (weight ratio to 뭍) is heated to 40 ° C-60 ° C. .
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