KR20230164250A - Cutting device that automatically performs cutting and loading for finished products - Google Patents

Cutting device that automatically performs cutting and loading for finished products Download PDF

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KR20230164250A
KR20230164250A KR1020220062833A KR20220062833A KR20230164250A KR 20230164250 A KR20230164250 A KR 20230164250A KR 1020220062833 A KR1020220062833 A KR 1020220062833A KR 20220062833 A KR20220062833 A KR 20220062833A KR 20230164250 A KR20230164250 A KR 20230164250A
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semi
cutting
finished product
finished products
cutter
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KR1020220062833A
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Korean (ko)
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KR102650619B1 (en
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권이환
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권이환
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/03Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/03Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
    • B26D1/035Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1845Means for removing cut-out material or waste by non mechanical means
    • B26D7/1854Means for removing cut-out material or waste by non mechanical means by air under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/20Cutting beds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/40Cutting-out; Stamping-out using a press, e.g. of the ram type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • B26D2007/322Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

완제품 자동적재가 가능한 절단장치가 개시된다. 본 발명에 따른 완제품 자동적재가 가능한 절단장치는, 합성수지시트를 소정형상의 반제품으로 성형하는 성형장치로부터 반제품을 연속적으로 제공받아 완제품으로 절단가공하는 절단장치로서, 완제품의 가장자리에 대응하는 형상의 커터가 결합되고, 상기 커터의 내측에 중공이 형성된 절단판; 상기 절단판을 향한 상대적 직선구동에 따라 반제품을 절단위치로 안내 및 지지하고, 상기 커터와의 압축작용을 통해 반제품을 절단하는 지지판; 및 반제품으로부터 절단되어 추출된 완제품이 상기 중공을 통과하여 적재부에 적층되며 수납되도록 완제품을 강제로 이송하는 송출부를 포함하는 것을 특징으로 한다. 본 발명에 의하면, 작업자의 수작업 없이도 성형장치의 반제품 제작속도에 대응한 절단은 물론, 스크랩(scrap)의 수거와 완제품에 대한 자동 적재가 자유자재로 신속하게 이루어질 수 있어 생산 효율성의 저하 등이 방지될 수 있다.A cutting device capable of automatically loading finished products is disclosed. The cutting device capable of automatically loading finished products according to the present invention is a cutting device that continuously receives semi-finished products from a molding device that molds synthetic resin sheets into semi-finished products of a predetermined shape and cuts them into finished products, and has a cutter of a shape corresponding to the edge of the finished product. A cutting plate that is coupled and has a hollow inside the cutter; a support plate that guides and supports the semi-finished product to the cutting position according to a relative linear drive toward the cutting plate and cuts the semi-finished product through a compression action with the cutter; and a delivery unit for forcibly transporting the finished product so that the finished product cut and extracted from the semi-finished product passes through the hollow, is stacked in the loading unit, and is received. According to the present invention, cutting in response to the semi-finished product production speed of the molding device, as well as collection of scrap and automatic loading of finished products can be performed freely and quickly without the operator's manual labor, thereby preventing a decrease in production efficiency. It can be.

Figure P1020220062833
Figure P1020220062833

Description

완제품 자동적재가 가능한 절단장치{CUTTING DEVICE THAT AUTOMATICALLY PERFORMS CUTTING AND LOADING FOR FINISHED PRODUCTS}Cutting device capable of automatically loading finished products {CUTTING DEVICE THAT AUTOMATICALLY PERFORMS CUTTING AND LOADING FOR FINISHED PRODUCTS}

본 발명은, 합성수지시트를 소정형상의 반제품으로 성형하는 성형장치로부터 반제품을 연속적으로 제공받아 완제품으로 절단가공하고, 절단가공된 완제품을 자동으로 적층 수납할 수 있는 완제품 자동적재가 가능한 절단장치에 관한 것이다.The present invention relates to a cutting device capable of automatically loading finished products, which continuously receives semi-finished products from a molding device that molds synthetic resin sheets into semi-finished products of a predetermined shape, cuts them into finished products, and automatically stacks and stores the cut and processed finished products. .

PVC, PET, PP, PS, PE, ABS 소재의 합성수지시트 등을 소재로 하여 박판의 성형물을 제조하는 성형장치는, 연속 제공되는 합성수지시트를 가열 및 연화하는 공정, 소정 형상의 금형에 밀착시키는 공정, 금형에 형성된 미세 구멍으로 진공이나 공압을 걸어 연화된 합성수지시트를 소정 형태로 흡착성형하고, 냉각시키는 일련의 공정을 통해 연속적인 대량 생산이 가능하기 때문에 각종 식품 용기, 포장용기 또는 그릇형의 트레이 등의 제조 산업에 많이 사용되고 있다.A molding device that manufactures thin plate moldings using synthetic resin sheets made of PVC, PET, PP, PS, PE, and ABS materials includes the process of heating and softening continuously provided synthetic resin sheets and the process of attaching them to a mold of a predetermined shape. Continuous mass production is possible through a series of processes in which the softened synthetic resin sheet is adsorbed and molded into a predetermined shape by applying vacuum or pneumatic pressure through the fine holes formed in the mold, and then cooled, making it possible to produce various food containers, packaging containers, or bowl-shaped trays. It is widely used in manufacturing industries such as:

이러한 합성수지시트 등을 소재로 한 성형장치는, 대량 생산 외에도 성형용 금형의 제작 비용이 저렴하여 다품종 소량생산이 가능하고, 성형성과 마무리 가공이 용이한 장점이 있다.In addition to mass production, molding devices made of synthetic resin sheets, etc. have the advantage of low manufacturing costs for molds, enabling small quantity production of various types, and easy formability and finishing processing.

다만, 합성수지시트 등을 소재로 한 성형장치에 의해 연속 제작되는 시트 형태의 반제품은, 대한민국등록실용신안 제20-0460128호(등록일: 2012년04월25일) 등과 같은 절단용 금형장치나 톰슨 장치를 이용하여 최종 완제품 형태로 일일이 재단 내지 절단하며 스크랩(scrap)을 수거하고, 완제품을 일일이 적재하는 별도의 수작업 공정이 필수적으로 요구된다는 점에서 생산 효율성이 저해되고, 대량 생산이 지연되는 문제가 있다.However, semi-finished products in the form of sheets that are continuously manufactured by a molding device made of synthetic resin sheets, etc., are manufactured using a cutting mold device or a Thompson device such as Korea Registered Utility Model No. 20-0460128 (registration date: April 25, 2012). There is a problem that production efficiency is hindered and mass production is delayed in that a separate manual process is essentially required to cut or cut each product into the final finished product, collect scrap, and load the finished product one by one. .

특히, 절단가공에 사용되는 절단 금형장치의 경우, 서로 이격배치된 강철 소재의 상판 및 하판 중 어느 하나와 절단날이 일체로 형성되는 구조여서 제작 기간 길고, 제작에 많은 비용이 소요되기 때문에 다품종 소량생산에 적용하기 어려운 문제가 있다.In particular, in the case of cutting mold equipment used for cutting processing, the cutting blade is formed integrally with either the upper or lower plate of steel material that is spaced apart from each other, so the production period is long and the production cost is high, so it is a small quantity of a variety of products. There are problems that make it difficult to apply it to production.

또한, 톰슨 장치의 경우, 서로 이격배치된 합성수지 또는 나무 소재의 상판 및 하판 중 어느 하나에 다양한 형상으로 절곡된 커터를 결합 내지 설치하는 구조이기 때문에 절단 금형장치에 비해 제작 기간이 짧고, 저렴한 비용으로 신속한 제작이 가능하여 다품종 소량생산에 적합한 장점이 있다. 그러나 절단가공 후 스크랩(scrap)의 수거와 완제품의 적재가 여전히 별도의 수작업 공정으로 이루어지는 문제가 있다.In addition, in the case of the Thompson device, the production period is shorter and lower cost compared to cutting mold devices because it is a structure that combines or installs cutters bent in various shapes on either an upper or lower plate made of synthetic resin or wood that is spaced apart from each other. It has the advantage of being suitable for small quantity production of various types as it can be manufactured quickly. However, there is a problem that collection of scrap after cutting and processing and loading of finished products are still separate manual processes.

대한민국등록실용신안 제20-0460128호(등록일: 2012년04월25일)Republic of Korea Registered Utility Model No. 20-0460128 (Registration Date: April 25, 2012)

본 발명의 목적은, 합성수지시트 등을 이용하여 박판의 성형물을 연속적으로 제조하는 성형장치와 연계되어 다품종 소량생산에 대응한 절단가공이 저비용으로 신속하게 이루어질 수 있고, 절단되어 추출된 완제품의 적재와 스크랩(scrap)의 수거가 자동으로 이루어질 수 있는 완제품 자동적재가 가능한 절단장치를 제공하는 것이다.The purpose of the present invention is to connect a molding device that continuously manufactures thin plate moldings using synthetic resin sheets, etc., so that cutting processing corresponding to small quantity production of various types can be performed quickly and at low cost, and the loading and extraction of finished products cut and extracted is possible. The aim is to provide a cutting device capable of automatically loading finished products and allowing automatic collection of scrap.

상기 목적은, 합성수지시트를 소정형상의 반제품으로 성형하는 성형장치로부터 반제품을 연속적으로 제공받아 완제품으로 절단가공하는 절단장치로서, 완제품의 가장자리에 대응하는 형상의 커터가 결합되고, 상기 커터의 내측에 중공이 형성된 절단판; 상기 절단판을 향한 상대적 직선구동에 따라 반제품을 절단위치로 안내 및 지지하고, 상기 커터와의 압축작용을 통해 반제품을 절단하는 지지판; 및 반제품으로부터 절단되어 추출된 완제품이 상기 중공을 통과하여 적재부에 적층되며 수납되도록 완제품을 강제로 이송하는 송출부를 포함하는 것을 특징으로 하는 완제품 자동적재가 가능한 절단장치에 의해 달성된다.The above purpose is a cutting device that continuously receives semi-finished products from a molding device that molds synthetic resin sheets into semi-finished products of a predetermined shape and cuts them into finished products. A cutter of a shape corresponding to the edge of the finished product is coupled to the inside of the cutter. A cutting plate with a hollow structure; a support plate that guides and supports the semi-finished product to the cutting position according to a relative linear drive toward the cutting plate and cuts the semi-finished product through a compression action with the cutter; And this is achieved by a cutting device capable of automatic loading of finished products, including a delivery unit that forcibly transports the finished products so that the finished products cut and extracted from the semi-finished products pass through the hollow, are stacked in the loading section, and are received.

상기 지지판은, 상기 절단판을 향한 상대적 직선구동에 따라 상기 커터와 맞닿으며 반제품에 대한 압축작용을 함께 수행하는 절단프레임; 및 반제품의 일면을 지지할 수 있는 형상으로 상기 절단프레임의 내측에 구비고, 반제품을 절단위치로 안내하는 가이드돌기가 가장자리에 형성된 지지코어를 포함할 수 있다.The support plate includes a cutting frame that comes into contact with the cutter and performs a compression action on the semi-finished product along a relatively linear drive toward the cutting plate; and a support core provided inside the cutting frame in a shape capable of supporting one side of the semi-finished product, and having guide protrusions formed on the edges to guide the semi-finished product to the cutting position.

상기 송출부는, 반제품의 일면을 향해 상기 지지코어에 관통형성된 관통홀; 및 상기 관통홀과 연통된 상태로 제어신호에 따라 공압을 제공하여 반제품으로부터 절단되어 추출된 완제품을 상기 적재부로 강제 이송하는 공압장치를 포함할 수 있다.The sending unit includes a through hole formed through the support core toward one side of the semi-finished product; And it may include a pneumatic device that is in communication with the through hole and provides pneumatic pressure according to a control signal to forcibly transfer the finished product cut and extracted from the semi-finished product to the loading unit.

상기 송출부는, 상기 절단프레임의 내측에 슬라이드 가능하게 삽입된 상기 지지코어와 결합된 상태로 제어신호에 따라 직선구동하여 반제품으로부터 절단되어 추출된 완제품을 상기 적재부로 강제 이송하는 직선구동장치를 더 포함할 수 있다.The sending unit further includes a linear driving device that drives the finished product cut and extracted from the semi-finished product to the loading unit by driving it in a straight line in accordance with a control signal in a state coupled to the support core slideably inserted inside the cutting frame. can do.

상기 지지판은, 상기 커터를 향해 상기 절단프레임에 관통형성된 상태로 진공펌프와 연통되는 진공홀; 및 상기 진공펌프의 작동에 따라 상기 절단프레임에 진공흡착되어 상기 커터를 보호하는 탄성소재의 패드를 더 포함할 수 있다.The support plate includes a vacuum hole formed through the cutting frame toward the cutter and communicating with a vacuum pump; And it may further include a pad made of an elastic material that is vacuum-adsorbed to the cutting frame according to the operation of the vacuum pump and protects the cutter.

상기 커터, 상기 절단프레임 및 상기 지지코어는, 다양한 형상과 배치로 성형된 여러가지 반제품에 따라 교체되어 사용될 수 있다.The cutter, the cutting frame, and the support core can be replaced and used according to various semi-finished products molded into various shapes and arrangements.

본 발명에 의하면, 완제품의 가장자리에 대응하는 형상의 커터가 결합된 절단판의 내측에 중공이 형성되고, 절단판에 대하여 상대적으로 직선구동하는 지지판이 성형장치로부터 연속 제공되는 반제품을 절단위치로 안내 및 지지하며 커터와의 압축작용으로 절단하고, 지지판에 구비되는 송출부가 반제품으로부터 절단되어 추출된 완제품이 중공을 통과하여 적재부에 적층되며 수납되도록 강제 이송함에 따라, 작업자의 수작업 없이도 성형장치의 반제품 제작속도에 대응한 절단은 물론, 스크랩(scrap)의 수거와 완제품에 대한 자동 적재가 자유자재로 신속하게 이루어질 수 있어 생산 효율성의 저하 등이 방지될 수 있다.According to the present invention, a hollow is formed on the inside of a cutting plate to which a cutter of a shape corresponding to the edge of the finished product is coupled, and a support plate driven in a straight line relative to the cutting plate guides the semi-finished product continuously provided from the molding device to the cutting position. and supports it and cuts it by compression action with the cutter, and the output part provided on the support plate is cut from the semi-finished product and forcibly transports the extracted finished product to be stacked and stored in the loading part through the hollow, so that the semi-finished product of the molding device is not required by the operator's manual work. In addition to cutting in response to the production speed, collection of scrap and automatic loading of finished products can be performed freely and quickly, preventing a decrease in production efficiency.

또한, 다양한 반제품의 형상에 대응하여 커터와 지지판 등을 저비용으로 제작하여 교체할 수 있게 됨에 따라, 합성수지시트를 소정형상의 반제품으로 성형하는 성형장치와 연계되어 다품종 소량생산에 최적화된 절단가공을 수행할 수 있게 된다.In addition, as cutters and support plates can be manufactured and replaced at low cost in response to the shape of various semi-finished products, cutting processing optimized for small quantity production of various types is performed in conjunction with a molding device that molds synthetic resin sheets into semi-finished products of a predetermined shape. You can do it.

도 1은 본 발명의 실시예에 따른 완제품 자동적재가 가능한 절단장치의 전체 구성을 보여주는 도면이다.
도 2는 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 투입되는 공정을 설명하기 위한 작동상태도이다.
도 3은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 안착되는 공정을 설명하기 위한 작동상태도이다.
도 4는 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 절단되는 공정을 설명하기 위한 작동상태도이다.
도 5는 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 절단된 후 적재부로 강제 이송되는 제1 공정을 설명하기 위한 작동상태도이다.
도 6은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 절단된 후 적재부로 강제 이송되는 제2 공정을 설명하기 위한 작동상태도이다.
도 7은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 연이어 투입되는 공정을 설명하기 위한 작동상태도이다.
도 8은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 적재 및 반출되는 공정을 설명하기 위한 작동상태도이다.
Figure 1 is a diagram showing the overall configuration of a cutting device capable of automatically loading finished products according to an embodiment of the present invention.
Figure 2 is an operational state diagram for explaining a process in which semi-finished products continuously manufactured in a molding device are inputted into the cutting device of Figure 1.
Figure 3 is an operating state diagram for explaining a process in which a semi-finished product continuously manufactured in a molding device is placed on the cutting device of Figure 1.
Figure 4 is an operating state diagram for explaining a process in which a semi-finished product continuously manufactured in a molding device is cut by the cutting device of Figure 1.
Figure 5 is an operating state diagram for explaining the first process in which the semi-finished product continuously manufactured in the molding device is cut by the cutting device of Figure 1 and then forcibly transferred to the loading unit.
Figure 6 is an operating state diagram for explaining the second process in which the semi-finished product continuously manufactured in the molding device is cut by the cutting device of Figure 1 and then forcibly transferred to the loading unit.
Figure 7 is an operating state diagram for explaining a process in which semi-finished products continuously manufactured in a molding device are sequentially inputted into the cutting device of Figure 1.
Figure 8 is an operational state diagram for explaining a process in which semi-finished products continuously manufactured in a molding device are loaded and unloaded by the cutting device of Figure 1.

이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예들을 상세하게 설명하면 다음과 같다. 다만, 본 발명을 설명함에 있어서, 이미 공지된 기능 혹은 구성에 대한 설명은, 본 발명의 요지를 명료하게 하기 위하여 생략하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the attached drawings. However, in describing the present invention, descriptions of already known functions or configurations will be omitted to make the gist of the present invention clear.

도 1은 본 발명의 실시예에 따른 완제품 자동적재가 가능한 절단장치의 전체 구성을 보여주는 도면이고, 도 2는 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 투입되는 공정을 설명하기 위한 작동상태도이고, 도 3은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 안착되는 공정을 설명하기 위한 작동상태도이고, 도 4는 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 절단되는 공정을 설명하기 위한 작동상태도이고, 도 5는 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 절단된 후 적재부로 강제 이송되는 제1 공정을 설명하기 위한 작동상태도이고, 도 6은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 절단된 후 적재부로 강제 이송되는 제2 공정을 설명하기 위한 작동상태도이고, 도 7은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 연이어 투입되는 공정을 설명하기 위한 작동상태도이고, 도 8은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 적재 및 반출되는 공정을 설명하기 위한 작동상태도이다.Figure 1 is a diagram showing the overall configuration of a cutting device capable of automatically loading finished products according to an embodiment of the present invention, and Figure 2 is an operating state diagram for explaining the process in which semi-finished products continuously manufactured in the molding device are inputted into the cutting device of Figure 1. , FIG. 3 is an operating state diagram for explaining the process in which the semi-finished product continuously manufactured in the molding device is seated on the cutting device of FIG. 1, and FIG. 4 is a diagram showing the semi-finished product continuously manufactured in the molding device being cut by the cutting device of FIG. 1. It is an operating state diagram for explaining the process, and Figure 5 is an operating state diagram for explaining the first process in which the semi-finished product continuously manufactured in the molding device is cut by the cutting device of Figure 1 and then forcibly transferred to the loading unit, and Figure 6 is a molding state diagram. It is an operating state diagram for explaining the second process in which the semi-finished products continuously manufactured in the device are cut by the cutting device of FIG. 1 and then forcibly transferred to the loading unit, and FIG. 7 shows the semi-finished products continuously manufactured in the molding device to the cutting device of FIG. 1. It is an operating state diagram for explaining the process of sequential input, and FIG. 8 is an operating state diagram for explaining the process in which semi-finished products continuously manufactured in the molding device are loaded and unloaded by the cutting device of FIG. 1.

발명의 설명 및 청구범위 등에서 방향을 지칭하는 상(위쪽), 하(아래쪽), 좌우(옆쪽 또는 측방), 전(정,앞쪽), 후(배,뒤쪽) 등은 권리의 한정의 용도가 아닌 설명의 편의를 위해서 도면 및 구성 간의 상대적 위치를 기준으로 정한 것으로, 3개의 축은 서로 대응되게 회전하여 바뀔 수 있으며, 특별히 다르게 한정하는 경우 외에는 이에 따른다.In the description and claims of the invention, directions such as up (up), down (bottom), left and right (side or side), front (front, front), back (belly, back), etc. are not intended to limit rights. For convenience of explanation, it is determined based on the relative positions between drawings and configurations, and the three axes can be rotated and changed in correspondence with each other, and this will be followed unless specifically limited.

본 발명에 따른 완제품 자동적재가 가능한 절단장치(100)는, 작업자의 수작업 없이도 합성수지시트(RS)를 소정형상의 반제품(SF)으로 성형하는 성형장치(10)의 제작 속도에 대응한 절단은 물론, 스크랩(SC)의 수거와 완제품(F)에 대한 적재를 신속하게 자동화하고, 성형장치(10)와 연계된 다품종 소량생산에 최적화된 절단가공을 수행하기 위해 안출된 발명이다.The cutting device 100 capable of automatically loading finished products according to the present invention not only cuts in response to the production speed of the molding device 10, which molds the synthetic resin sheet (RS) into a semi-finished product (SF) of a predetermined shape without manual labor by the operator. This invention was created to quickly automate the collection of scrap (SC) and loading of finished products (F), and to perform cutting processing optimized for small quantity production of various types in connection with the molding device (10).

이때, 본 발명과 연계되어 사용될 수 있는 성형장치(10)는, PVC, PET, PP, PS, PE, ABS 소재 등의 합성수지시트(RS)를 이용하여 박판의 성형물을 연속적으로 제조할 수 있는 압공성형장치 또는 진공성형장치 등일 수 있다.At this time, the molding device 10 that can be used in connection with the present invention is a pressure machine that can continuously manufacture thin plate molded products using synthetic resin sheets (RS) such as PVC, PET, PP, PS, PE, and ABS materials. It may be a forming device or a vacuum forming device.

이러한 압공성형장치 또는 진공성형장치는, 연속 제공되는 합성수지시트(RS)를 가열 및 연화하는 공정, 소정 형상의 금형에 밀착시키는 공정, 금형에 형성된 미세 구멍으로 진공이나 공압을 걸어 연화된 합성수지시트(RS)를 소정 형태로 흡착성형하고, 냉각시키는 일련의 공정을 통해 각종 식품 용기, 포장용기 또는 그릇형의 트레이 등을 연속적으로 대량 생산할 수 있다. This pressure forming device or vacuum forming device includes a process of heating and softening a continuously provided synthetic resin sheet (RS), a process of attaching it to a mold of a predetermined shape, and a softened synthetic resin sheet ( Through a series of processes of adsorption molding (RS) into a predetermined shape and cooling, various food containers, packaging containers, or bowl-shaped trays can be continuously mass-produced.

그리고 강철 소재의 금형에 비해 제작비용이 저렴한 합성수지 소재의 성형용 금형을 교체하는 방식으로 다품종 소량생산에 적합하지만, 반제품(SF) 형태의 성형물로부터 완제품(F)을 절단하여 추출하는 마무리 가공이 요구되는 특징이 있다.In addition, it is suitable for small quantity production of various products by replacing molds made of synthetic resin, which are cheaper to manufacture than steel molds, but requires finishing processing to cut and extract the finished product (F) from the semi-finished product (SF) molded product. There is a feature that makes it possible.

상술한 바와 같은 성형장치(10)와 연계되어 작업자의 수작업 없이도 성형장치(10)의 반제품(SF) 제작 속도에 대응한 완제품(F)의 절단과 자동 적재를 구체적으로 구현하기 위해, 본 발명의 실시예에 따른 완제품 자동적재가 가능한 절단장치(100)는, 도 1 등에 도시된 바와 같이, 절단판(110), 지지판(120), 송출부(130) 및 적재부(140) 등을 포함하여 구성될 수 있다.In order to specifically implement cutting and automatic loading of the finished product (F) corresponding to the semi-finished product (SF) production speed of the molding device (10) without manual labor of the operator in connection with the molding device (10) as described above, the present invention As shown in FIG. 1, the cutting device 100 capable of automatically loading finished products according to the embodiment includes a cutting plate 110, a support plate 120, a delivery unit 130, and a loading unit 140. It can be.

이하에서는 상술한 구성들에 대하여 각각 상세하게 설명하기로 한다.Hereinafter, each of the above-described configurations will be described in detail.

먼저, 절단판(110)은, 연속적으로 성형되어 제공되는 반제품(SF)을 절단하는 커터(112)가 적어도 하나 이상 중앙부에 결합되고, 커터(112)의 내측에 중공(114)이 형성된 판상의 구성요소이다.First, the cutting plate 110 is a plate shape in which at least one cutter 112 for cutting a semi-finished product (SF) provided by being continuously molded is coupled to the central portion, and a hollow 114 is formed inside the cutter 112. It is a component.

이러한 절단판(110)은, 커터(112)를 견고히 지지하며 고정할 수 있도록 고강도의 엔지니어링 플라스틱 또는 금속 소재로 제작되어 도 1 등에 도시된 바와 같이, 중공(114)을 통과한 완제품(F)이 아래쪽으로 자유 낙하되어 반복적으로 적층되며 적재될 수 있도록, 수평방향과 나란하게 설치될 수 있다.This cutting plate 110 is made of high-strength engineering plastic or metal material to firmly support and fix the cutter 112, and as shown in FIG. 1, the finished product F passing through the hollow 114 is It can be installed parallel to the horizontal direction so that it can freely fall downward and be repeatedly stacked and loaded.

다만, 필요에 따라 절단판(110)은, 도시된 바와 달리 수직방향과 나란하게 배치될 수도 있음은 물론이고, 후술할 지지판(120)에 대한 상대적인 직선구동을 통해 반제품(SF)에 대한 커터(112)의 절단작동이 반복 수행될 수 있도록, 상용화된 공지의 프레스장치(P)에 결합될 수 있다.However, if necessary, the cutting plate 110 may be arranged parallel to the vertical direction as shown, as well as a cutter ( It can be coupled to a known, commercially available press device (P) so that the cutting operation of 112) can be performed repeatedly.

커터(112)는, 완제품(F)의 가장자리에 대응하도록 절곡된 폐루프 형상의 강판(톰슨날) 등으로 제작되어 합성수지, 나무 또는 금속 소재의 프레임에 고정된 상태로 절단판(110)에 손쉽게 결합되고 분리되는 구성요소로서, 반제품(SF)을 압축하여 절단하는 단부에 외날 또는 양날이 뾰족하게 형성될 수 있다.The cutter 112 is made of a closed loop-shaped steel plate (Thomson blade) bent to correspond to the edge of the finished product (F), and is easily mounted on the cutting plate 110 while being fixed to a frame made of synthetic resin, wood, or metal. As a component that is combined and separated, a single or double edge may be formed with a sharp edge at the end where the semi-finished product (SF) is compressed and cut.

이러한 커터(112)가, 다양한 형상과 배치로 성형되는 여러 가지 반제품(SF)에 대응하여 복수의 세트로 각각 개별 제작되면, 절단판(110)에 대한 탈부착을 통해 성형될 반제품(SF)에 따라 신속하게 교체 사용될 수 있게 된다. When these cutters 112 are individually manufactured in a plurality of sets to correspond to various semi-finished products (SF) molded in various shapes and arrangements, they are attached and detached to the cutting plate 110 according to the semi-finished products (SF) to be formed. It can be replaced and used quickly.

위와 같이 복수의 세트로 구성된 커터(112)에 대한 단순 교체만으로 다양한 반제품(SF)에 대한 절단가공이 간편하고 신속하게 이루어질 수 있게 됨에 따라, 절단판(110) 전체를 교체하는 방식과 대비시 교체 작업성과 편의성 등이 향상될 수 있고, 제조 비용이 절감될 수 있으며, 다품종 소량 생산의 산업 현장에 가장 효율적으로 활용 및 적용될 수 있게 된다.As cutting processing of various semi-finished products (SF) can be done easily and quickly by simply replacing the cutter 112, which consists of a plurality of sets as described above, replacement is possible compared to the method of replacing the entire cutting plate 110. Workability and convenience can be improved, manufacturing costs can be reduced, and it can be most efficiently utilized and applied to industrial sites that produce small quantities of various products.

중공(114)은, 반제품(SF)으로부터 절단되어 분리된 완제품(F)이 통과할 수 있는 크기로 커터(112)의 내측에서 절단판(110)을 관통하도록 형성되는 구성요소로서, 후술할 적재부(140)에 절단된 완제품(F)이 적층되도록 안내하는 기능을 수행하게 된다.The hollow 114 is a component formed to penetrate the cutting plate 110 on the inside of the cutter 112 to a size that allows the finished product (F) cut and separated from the semi-finished product (SF) to pass through, and is loaded to be described later. It performs the function of guiding the cut finished product (F) to be stacked on the part 140.

이러한 중공(114)은, 분리된 완제품(F)이 통과할 수 있고 상술한 커터(112)가 중공(114)을 기준으로 절단판(110)에 결합고정될 수 있는 크기와 형상이라면, 특별히 제한되지 않는다.This hollow 114 is particularly limited if the size and shape allow the separated finished product (F) to pass through and the above-described cutter 112 can be coupled and fixed to the cutting plate 110 based on the hollow 114. It doesn't work.

지지판(120)은, 상술한 절단판(110)을 향한 상대적 직선구동에 따라 반제품(SF)을 절단위치로 안내 및 지지하는 한편, 상술한 커터(112)와의 압축작용을 통해 반제품(SF)을 절단하는 구성요소이다. The support plate 120 guides and supports the semi-finished product (SF) to the cutting position according to the relative straight drive toward the cutting plate 110 described above, while cutting the semi-finished product (SF) through a compression action with the cutter 112 described above. It is the component that is cut.

이러한 지지판(120)은, 고강도의 엔지니어링 플라스틱 또는 금속 소재로 제작되어 도 1 등에 도시된 바와 같이, 상술한 절단판(110)과 나란하게 수평방향으로 설치될 수 있고, 필요에 따라서는 도시된 바와 달리 수직방향의 절단판(110)과 나란하게 배치될 수도 있음은 물론이다.This support plate 120 is made of high-strength engineering plastic or metal material and can be installed horizontally in parallel with the above-described cutting plate 110, as shown in FIG. 1, etc., if necessary, as shown. Of course, it can also be arranged parallel to the vertical cutting plate 110.

이때, 지지판(120)은, 상술한 절단판(110)에 대한 상대적인 직선구동을 통해 반제품(SF)에 대한 커터(112)의 절단작동이 반복 수행될 수 있도록, 상용화된 공지의 프레스장치(P)에 결합될 수 있다. At this time, the support plate 120 is a commercially known press device (P ) can be combined.

즉, 프레스장치(P)는 지지판(120) 또는/및 절단판(110)이 서로를 향하여 상대적으로 직선구동하도록, 지지판(120) 및 절단판(110) 중 적어도 어느 하나에 설치될 수 있다.That is, the press device P may be installed on at least one of the support plate 120 and the cutting plate 110 so that the support plate 120 and/or the cutting plate 110 are driven in a relatively straight line toward each other.

본 발명의 실시예에 따른 지지판(120)은, 위와 같은 기능 내지 작용의 구현을 위해, 도 1 등에 도시된 바와 같이, 절단프레임(122), 지지코어(124), 진공펌프(126) 및 패드(128) 등을 포함하여 구성될 수 있다.The support plate 120 according to an embodiment of the present invention includes a cutting frame 122, a support core 124, a vacuum pump 126, and a pad, as shown in FIG. 1, etc., in order to implement the above functions or operations. (128) and the like.

절단프레임(122)은, 절단판(110)을 향한 상대적 직선구동에 따라 커터(112)와 맞닿으며 반제품(SF)에 대한 압축작용을 함께 수행하기 위해 지지판(120)에 결합되고 분리되는 구성요소로서, 커터(112)의 손상이나 파손이 없도록 커터(112)보다 경도가 낮은 엔지니어링 플라스틱 또는 금속 소재로 제작될 수 있다.The cutting frame 122 is a component that comes into contact with the cutter 112 according to a relative straight drive toward the cutting plate 110 and is coupled to and separated from the support plate 120 to perform a compression action on the semi-finished product (SF). As such, it may be made of engineering plastic or metal material with lower hardness than the cutter 112 to prevent damage or damage to the cutter 112.

이러한 절단프레임(122)은, 절곡된 폐루프 형상의 커터(112) 단부에 형성된 외날 또는 양날에 대응하여 맞닿도록 형성된 틀부재와, 후술할 지지코어(124)가 삽입설치되도록 틀부재의 내측에 구비되는 장착공 등을 포함할 수 있다.This cutting frame 122 has a frame member formed to abut against the single or double edge formed at the end of the bent closed-loop cutter 112, and a support core 124, which will be described later, is installed on the inside of the frame member so that it can be inserted. It may include a provided mounting hole, etc.

지지코어(124)는, 상술한 절단프레임(122)의 내측 즉, 장착공에 구비되어 반제품(SF)을 지지하는 구성요소로서, 도 1 등에 도시된 바와 같이, 지지면 및 가이드돌기(124a) 등을 포함하여 구성될 수 있다.The support core 124 is a component provided inside the above-described cutting frame 122, that is, in the mounting hole, to support the semi-finished product (SF), and as shown in FIG. 1, etc., the support surface and guide protrusion 124a It may be configured to include, etc.

이때, 지지면은, 절단가공시 반제품(SF)에 밀착되어 흔들림 없이 반제품(SF)을 정확히 지지할 수 있도록 반제품(SF)의 일면에 대응하여 내측으로 오목하게 형성될 수 있다.At this time, the support surface may be formed to be concave inward corresponding to one side of the semi-finished product (SF) so that it can adhere to the semi-finished product (SF) and accurately support the semi-finished product (SF) without shaking during cutting and processing.

그리고 가이드돌기(124a)는, 도 3에 도시된 바와 같이 연속 제공되는 반제품(SF)에 대한 절단가공을 위해 지지판(120)(또는 절단판(110))이 프레스장치(P)에 의해 직선구동하는 동안 반제품(SF)을 정확한 절단위치로 유도하는 구성요소이다.And, as shown in FIG. 3, the guide protrusion 124a is driven straight by the support plate 120 (or cutting plate 110) by the press device (P) for cutting processing of the semi-finished product (SF) provided continuously. It is a component that guides the semi-finished product (SF) to the correct cutting position during cutting.

이러한 가이드돌기(124a)는, 반제품(SF)과 미리 접촉하도록 상술한 지지면의 둘레에서 반제품(SF)을 향해 돌출형성됨으로써, 정확한 절단위치를 다소 벗어난 위치에 반제품(SF)이 제공되더라도 반제품(SF)을 내측 지지면으로 자연스럽게 안내하게 된다.These guide protrusions (124a) are formed to protrude toward the semi-finished product (SF) around the circumference of the above-mentioned support surface so as to contact the semi-finished product (SF) in advance, so that even if the semi-finished product (SF) is provided at a position somewhat deviating from the exact cutting position, the semi-finished product (SF) SF) is naturally guided to the inner support surface.

패드(128)는, 상술한 절단프레임(122)과 커터(112) 간의 압축작용에 의한 절단가공시 커터(112)를 보호하고 반제품(SF)에 대한 절단이 보다 원활히 이루어지도록 하기 위해 마련된 구성요소이다.The pad 128 is a component provided to protect the cutter 112 during cutting due to the compression action between the cutting frame 122 and the cutter 112 described above and to enable cutting of the semi-finished product (SF) more smoothly. am.

이러한 패드(128)는, 커터(112)와 절단프레임(122) 간의 완충을 위해 탄성소재로 제작되고, 커터(112)와 맞닿는 절단프레임(122)의 틀부재에 대응한 형상으로 이루어져 절단프레임(122)에 흡착고정될 수 있다.This pad 128 is made of an elastic material for cushioning between the cutter 112 and the cutting frame 122, and is made of a shape corresponding to the frame member of the cutting frame 122 in contact with the cutter 112, forming a cutting frame ( 122) can be adsorbed and fixed.

이때, 절단프레임(122)에 대한 상술한 패드(128)의 흡착고정은, 도 1 등에 도시된 바와 같이, 커터(112)를 향해 절단프레임(122)에 관통형성된 진공홀(122a)과, 소정의 배관을 통해 진공홀(122a)과 연통되는 진공펌프(126)의 작동에 의해 이루어질 수 있다.At this time, as shown in FIG. 1, the above-described pad 128 is adsorbed and fixed to the cutting frame 122 through a vacuum hole 122a formed through the cutting frame 122 toward the cutter 112, and a predetermined This can be achieved by operating the vacuum pump 126 that communicates with the vacuum hole 122a through a pipe.

상술한 바와 같은 절단프레임(122)과 지지코어(124)가, 앞서 언급한 커터(112)와 함께 다양한 형상과 배치로 성형되는 여러 가지 반제품(SF)에 대응하여 복수의 세트로 각각 개별 제작되면, 지지판(120)에 대한 탈부착을 통해 성형될 반제품(SF)에 따라 신속하게 교체 사용될 수 있게 된다. When the cutting frame 122 and the support core 124 as described above are individually manufactured in a plurality of sets in response to various semi-finished products (SF) formed in various shapes and arrangements together with the cutter 112 mentioned above, , it can be quickly replaced and used depending on the semi-finished product (SF) to be formed through attachment and detachment to the support plate 120.

위와 같이 복수의 세트로 구성된 절단프레임(122)과 지지코어(124))에 대한 단순 교체만으로 다양한 반제품(SF)에 대한 절단가공이 간편하고 신속하게 이루어질 수 있게 됨에 따라, 지지판(120) 전체를 교체하는 방식과 대비시 교체 작업성과 편의성 등이 향상될 수 있고 제조 비용이 절감될 수 있으며, 다품종 소량 생산의 산업 현장에 가장 효율적으로 활용 및 적용될 수 있게 된다.As cutting processing of various semi-finished products (SF) can be performed easily and quickly by simply replacing the cutting frame 122 and the support core 124, which are composed of a plurality of sets as described above, the entire support plate 120 can be When compared to the replacement method, replacement workability and convenience can be improved, manufacturing costs can be reduced, and it can be most efficiently utilized and applied to industrial sites with small quantity production of various products.

송출부(130)는, 반제품(SF)으로부터 절단되어 추출된 완제품(F)이 중공(114)을 통과하여 적재부(140)에 적층되며 수납되도록 완제품(F)을 강제로 이송시키는 구성요소로서, 도 1 등에 도시된 바와 같이, 관통홀(132), 공압장치(134) 및 직선구동장치(136) 등을 포함하여 구성될 수 있다.The delivery unit 130 is a component that forcibly transports the finished product (F) so that the finished product (F) cut and extracted from the semi-finished product (SF) passes through the hollow 114 and is stacked and stored in the loading unit 140. , as shown in FIG. 1, etc., it may be configured to include a through hole 132, a pneumatic device 134, and a linear drive device 136.

관통홀(132)은, 반제품(SF)의 일면을 향해 적어도 하나 이상이 지지코어(124)에 관통형성되어 이루어지는 구성요소로서, 절단되어 추출된 완제품(F)의 크기나 구조에 따라 형성 개수는 적절하게 증감될 수 있다.The through hole 132 is a component formed by forming at least one through the support core 124 toward one side of the semi-finished product (SF). The number of through holes 132 is formed depending on the size and structure of the cut and extracted finished product (F). It can be increased or decreased appropriately.

공압장치(134)는, 제어신호에 따라 지지코어(124)와 절단된 완제품(F) 사이에 고압의 공압(AP)을 순간적으로 제공하기 위해 소정의 배관을 통해 상술한 관통홀(132)과 연통되는 구성요소이다.The pneumatic device 134 connects the above-mentioned through hole 132 and It is a component that communicates.

이러한 공압장치(134)는, 제어신호에 따라 외부의 공기를 흡인하여 압축된 고압의 공기를 송출할 수 있는 상용화된 공지의 송풍기, 블로워 또는 콤프레셔 등과, 이에 결합되어 제어신호에 따라 공압(AP)의 송출을 개폐하는 제어밸브 등으로 구성될 수 있다.This pneumatic device 134 is coupled to a known commercially available blower, blower, or compressor that can suck in external air according to a control signal and discharge compressed high-pressure air, and generates pneumatic pressure (AP) according to a control signal. It may be composed of a control valve that opens and closes the output of.

본 발명에서 언급되는 제어신호는, 본 발명에 따른 절단장치(100), 성형장치(10) 및 수거롤러(20) 등의 작동을 제어하기 위해 구비되는 컨트롤러(미도시)에 의해 생성되어 각 장치들을 설정된 순서에 따라 구동시키는 전기적 신호 등을 말한다.The control signal referred to in the present invention is generated by a controller (not shown) provided to control the operation of the cutting device 100, forming device 10, and collection roller 20 according to the present invention, and is generated by each device. Refers to electrical signals that drive devices according to a set order.

위와 같은 관통홀(132)과 공압장치(134)로 인해 지지코어(124)와 완제품(F) 사이로 소정의 공압(AP)이 제공됨에 따라, 절단된 완제품(F)은 지지코어(124)에 밀착된 상태에서 도 6에 도시된 바와 같이 커터(112)의 내측으로 강제 삽입된 후 중공(114)을 거쳐 적재부(140)로 이송될 수 있게 된다.As a predetermined pneumatic pressure (AP) is provided between the support core 124 and the finished product (F) due to the through hole 132 and the pneumatic device 134 as described above, the cut finished product (F) is attached to the support core (124). As shown in FIG. 6 in a close contact state, it can be forcibly inserted into the cutter 112 and then transferred to the loading unit 140 through the hollow 114.

직선구동장치(136)는, 반제품(SF)으로부터 절단되어 추출된 완제품(F)이 적재부(140)로 강제 이송되도록, 상술한 관통홀(132) 및 공압장치(134)와 함께 또는 독립적으로 작동하는 구성요소로서, 상술한 절단프레임(122)의 내측에 슬라이드 가능하게 삽입된 지지코어(124)와 결합될 수 있다.The linear driving device 136 is operated together with or independently of the above-described through hole 132 and the pneumatic device 134 so that the finished product (F) cut and extracted from the semi-finished product (SF) is forcibly transferred to the loading unit 140. As an operating component, it can be combined with the support core 124 slidably inserted inside the above-described cutting frame 122.

이러한 직선구동장치(136)는, 제어신호에 따라 직선구동하여 분리된 완제품(F)을 커터(112)의 내측으로 밀어줄 수 있는 상용화된 공지의 액추에이터로 구현될 수 있다.This linear drive device 136 can be implemented as a known, commercially available actuator that can push the separated finished product (F) into the inside of the cutter 112 by driving it linearly according to a control signal.

일례로 공지의 액추에이터는, 유압 또는 공압실린더, 모터 등에 연결된 스크류축과 스크류축을 따라 직선왕복하는 너트로 구성된 볼스크류, 모터 등에 연결된 피니언과 랙기어 등일 수 있다.For example, known actuators may be a hydraulic or pneumatic cylinder, a ball screw consisting of a screw shaft connected to a motor, and a nut that reciprocates linearly along the screw shaft, and a pinion and rack gear connected to a motor.

상술한 바와 같은 직선구동장치(136)가 앞서 언급한 관통홀(132) 및 공압장치(134)와 함께 작동하는 경우, 절단된 완제품(F)은 보다 신속하게 적재부(140)로 강제 이동될 수 있고, 반제품(SF)을 연속 제조하는 성형장치(10)는 생산 능력의 저하나 지연 없이 연속적으로 반제품(SF)을 대량 생산할 수 있게 된다.When the linear drive device 136 as described above operates together with the through hole 132 and the pneumatic device 134 mentioned above, the cut finished product (F) can be forced to move to the loading unit 140 more quickly. The molding device 10, which continuously manufactures semi-finished products (SF), can continuously mass-produce semi-finished products (SF) without any decrease or delay in production capacity.

적재부(140)는, 절단된 후 상술한 송출부(130)에 의해 강제 이송된 완제품(F)을 일방향으로 적층 수납하고 외부로 반출하는 구성요소로서, 도 1 등에 도시된 바와 같이, 적재판(142) 및 반출장치(144) 등을 포함하여 구성될 수 있다.The loading unit 140 is a component that stacks and stores the finished product (F), which has been cut and forcibly transported by the above-described delivery unit 130, in one direction and carries it out to the outside. As shown in FIG. 1, etc., the loading plate It may be configured to include (142) and a discharge device (144).

적재판(142)은, 적층되는 완제품(F)의 개수를 조절하기 위해 상하로 이동하는 구성요소이고, 반출장치(144)는 적층 수납된 완제품(F)을 절단장치(100)의 바깥쪽으로 이송시키기 위해 직선구동하는 구성요소이다.The loading plate 142 is a component that moves up and down to control the number of stacked finished products (F), and the carrying device 144 transports the stacked and stored finished products (F) to the outside of the cutting device (100). It is a component that drives in a straight line to do this.

이러한 적재판(142) 및 반출장치(144)의 직선구동은, 상술한 바와 같은 유압 또는 공압실린더, 모터 등에 연결된 스크류축과 스크류축을 따라 직선왕복하는 너트로 구성된 볼스크류, 모터 등에 연결된 피니언과 랙기어 등에 의해 구현될 수 있다.The linear drive of the loading plate 142 and the unloading device 144 is achieved by a screw shaft connected to a hydraulic or pneumatic cylinder, a motor, etc. as described above, a ball screw consisting of a nut that reciprocates linearly along the screw shaft, a pinion and a rack connected to the motor, etc. It can be implemented by gears, etc.

이하에서는 본 발명의 실시예에 따른 완제품 자동적재가 가능한 절단장치(100)의 작동 과정을 도 2 내지 도 8을 참조하여 설명하기로 한다.Hereinafter, the operation process of the cutting device 100 capable of automatically loading finished products according to an embodiment of the present invention will be described with reference to FIGS. 2 to 8.

먼저, 도 2에 도시된 바와 같이 성형장치(10)로부터 연속 제조되는 반제품(SF)을 본 발명의 절단장치(100) 내부로 투입하기 위해, 본 발명의 컨트롤러는, 프레스장치(P)에 제어신호를 전달하여 지지판(120)을 상방으로 직선구동시키는 제어를 수행하게 된다.First, as shown in FIG. 2, in order to input the semi-finished product (SF) continuously manufactured from the molding device 10 into the cutting device 100 of the present invention, the controller of the present invention controls the press device (P). By transmitting a signal, control is performed to drive the support plate 120 linearly upward.

그리고 본 발명의 컨트롤러는, 합성수지시트(RS)의 일단부가 고정된 수거롤러(20)에 제어신호를 전달하여 연속 제조되는 반제품(SF)이 지지판(120)과 절단판(110) 사이의 절단위치에 놓이도록 수거롤러(20)의 회전을 제어하게 된다.And the controller of the present invention transmits a control signal to the collection roller 20 on which one end of the synthetic resin sheet (RS) is fixed, so that the continuously manufactured semi-finished product (SF) is moved to the cutting position between the support plate 120 and the cutting plate 110. The rotation of the collection roller 20 is controlled so that it is positioned at .

다음으로, 도 3에 도시된 바와 같이, 연속 제조된 반제품(SF)이 지지판(120)의 지지코어(124)에 안착되도록 하기 위해, 본 발명의 컨트롤러는, 프레스장치(P)에 제어신호를 전달하여 지지판(120)을 하방으로 직선구동시키는 제어를 수행하게 된다.Next, as shown in FIG. 3, in order to ensure that the continuously manufactured semi-finished product (SF) is seated on the support core 124 of the support plate 120, the controller of the present invention sends a control signal to the press device (P). Control is performed to drive the support plate 120 linearly downward.

이때, 가이드돌기(124a)는 지지코어(124)의 지지면보다 먼저 연속 제공된 반제품(SF)과 접촉하면서 반제품(SF)을 지지코어(124)의 지지면으로 자연스럽게 안내함으로써, 반제품(SF)을 정확한 절단위치에 안착시키게 된다.At this time, the guide protrusion 124a naturally guides the semi-finished product (SF) to the supporting surface of the support core 124 while contacting the continuously provided semi-finished product (SF) before the support surface of the support core 124, thereby accurately guiding the semi-finished product (SF). It is placed at the cutting position.

다음으로, 위와 같이 연속 제조된 반제품(SF)이 가이드돌기(124a)에 의해 정확한 절단위치에 안착하게 되면, 본 발명의 컨트롤러는, 도 4에 도시된 바와 같이, 커터(112)와 절단프레임(122) 간의 압축작용 즉, 절단작용이 반제품(SF)에 가해지도록 프레스장치(P)에 제어신호를 전달하여 지지판(120)을 하방으로 직선구동시키는 제어를 수행하게 된다.Next, when the semi-finished product (SF) manufactured continuously as above is seated at the exact cutting position by the guide protrusion 124a, the controller of the present invention, as shown in FIG. 4, uses the cutter 112 and the cutting frame ( 122) Control is performed to drive the support plate 120 in a straight downward direction by transmitting a control signal to the press device (P) so that a compression action, that is, a cutting action, is applied to the semi-finished product (SF).

이때, 완제품(F)은 지지판(120)에 접촉한 상태로 반제품(SF)으로부터 절단되어 분리되게 된다. At this time, the finished product (F) is cut and separated from the semi-finished product (SF) while in contact with the support plate 120.

다음으로, 도 5에 도시된 바와 같이, 반제품(SF)으로부터 절단되어 분리된 완제품(F)이 커터(112)의 내측으로 강제 삽입되도록, 본 발명의 컨트롤러는, 직선구동장치(136)에 제어신호를 전달하여 완제품(F)과 밀착상태를 유지하는 지지코어(124)를 하방으로 직선구동시키는 제어를 수행하게 된다.(강제 이송의 제1 공정)Next, as shown in FIG. 5, the controller of the present invention controls the linear drive device 136 so that the finished product (F) cut and separated from the semi-finished product (SF) is forcibly inserted into the cutter 112. By transmitting a signal, control is performed to drive the support core 124, which maintains close contact with the finished product (F), in a straight downward direction (the first process of forced transport).

다음으로, 도 6에 도시된 바와 같이, 커터(112)의 내측에 삽입된 완제품(F)이 커터(112)의 내측에서 이탈된 후 중공(114)을 거쳐 적재판(142)에 적층 수납되도록, 본 발명의 컨트롤러는, 공압장치(134)에 제어신호를 전달하여 관통홀(132)을 통해 공압(AP)을 방출하는 제어를 수행하게 된다.(강제 이송의 제2 공정)Next, as shown in FIG. 6, the finished product (F) inserted inside the cutter 112 is separated from the inside of the cutter 112 and then stacked and stored on the loading plate 142 through the hollow 114. , the controller of the present invention transmits a control signal to the pneumatic device 134 to control the release of pneumatic pressure (AP) through the through hole 132. (second process of forced transfer)

다음으로, 도 7에 도시된 바와 같이, 성형장치(10)로부터 연속 제조되는 반제품(SF)이 다시 본 발명의 절단장치(100) 내부로 투입되도록 하기 위해, 본 발명의 컨트롤러는, 프레스장치(P)와 직선구동장치(136)에 제어신호를 전달하여 지지판(120)과 지지코어(124)를 상방으로 직선구동시키는 제어를 수행하게 된다.Next, as shown in FIG. 7, in order to ensure that the semi-finished product (SF) continuously manufactured from the molding device 10 is put back into the cutting device 100 of the present invention, the controller of the present invention uses a press device ( A control signal is transmitted to P) and the linear drive device 136 to perform control to linearly drive the support plate 120 and the support core 124 upward.

그리고 본 발명의 컨트롤러는, 완제품(F)이 추출된 스크랩(SC)이 수거롤러(20)에 회수되도록 수거롤러(20)에 제어신호를 전달하여 수거롤러(20)를 회전시키는 제어하게 된다.And the controller of the present invention controls rotation of the collection roller 20 by transmitting a control signal to the collection roller 20 so that the scrap (SC) from which the finished product (F) is extracted is recovered on the collection roller 20.

마지막으로, 도 8에 도시된 바와 같이, 성형장치(10)에서 연속 제조된 반제품(SF)으로부터 반복적으로 절단된 후 적재부(140)에 자동 적재된 완제품(F)이 외부로 반출될 수 있도록, 본 발명의 컨트롤러는, 반출장치(144)에 제어신호를 전달하여 반출장치(144)를 직선구동시키는 제어를 수행하게 된다.Finally, as shown in FIG. 8, the finished product (F), which is repeatedly cut from the semi-finished product (SF) continuously manufactured in the molding device 10 and then automatically loaded in the loading unit 140, can be taken out. , the controller of the present invention transmits a control signal to the unloading device 144 to perform control to drive the unloading device 144 in a straight line.

이때, 적재부(140)에 자동 적재되며 적층되는 완제품(F)의 개수는 적재판(142)의 승강작동에 따라 증감될 수 있다.At this time, the number of finished products (F) that are automatically loaded and stacked on the loading unit 140 may increase or decrease according to the lifting operation of the loading plate 142.

앞에서, 본 발명의 특정한 실시예가 설명되고 도시되었지만 본 발명은 기재된 실시예에 한정되는 것이 아니고, 본 발명의 사상 및 범위를 벗어나지 않고 다양하게 수정 및 변형할 수 있음은 이 기술의 분야에서 통상의 지식을 가진 자에게 자명한 일이다. 따라서, 그러한 수정예 또는 변형예들은 본 발명의 기술적 사상이나 관점으로부터 개별적으로 이해되어서는 안 되며, 변형된 실시예들은 본 발명의 특허청구범위에 속한다 하여야 할 것이다.Although specific embodiments of the present invention have been described and shown above, it is known in the art that the present invention is not limited to the described embodiments, and that various modifications and changes can be made without departing from the spirit and scope of the present invention. This is self-evident to those who have it. Accordingly, such modifications or variations should not be understood individually from the technical idea or viewpoint of the present invention, and the modified embodiments should be regarded as falling within the scope of the claims of the present invention.

RS: 합성수지시트
SF: 반제품
F: 완제품
SC: 스크랩
10: 연속 성형장치
20: 수거롤러
100: 완제품 자동적재가 가능한 절단장치
110: 절단판
112: 커터
114: 중공
P: 프레스장치
120: 지지판
122: 절단프레임
122a: 진공홀
124: 지지코어
124a: 가이드돌기
126: 진공펌프
128: 패드
130: 송출부
132: 관통홀
134: 공압장치
AP: 공압
136: 직선구동장치
140: 적재부
142: 적재판
144: 반출장치
RS: Synthetic resin sheet
SF: semi-finished product
F: Finished product
SC: Scrap
10: Continuous molding device
20: Collection roller
100: Cutting device capable of automatically loading finished products
110: cutting plate
112: cutter
114: hollow
P: press device
120: support plate
122: Cutting frame
122a: vacuum hole
124: Support core
124a: Guide projection
126: Vacuum pump
128: pad
130: Transmission department
132: Through hole
134: Pneumatic device
AP: Pneumatic
136: Linear driving device
140: Loading unit
142: loading plate
144: Carry out device

Claims (6)

합성수지시트를 소정형상의 반제품으로 성형하는 성형장치로부터 반제품을 연속적으로 제공받아 완제품으로 절단가공하는 절단장치로서,
완제품의 가장자리에 대응하는 형상의 커터가 결합되고, 상기 커터의 내측에 중공이 형성된 절단판;
상기 절단판을 향한 상대적 직선구동에 따라 반제품을 절단위치로 안내 및 지지하고, 상기 커터와의 압축작용을 통해 반제품을 절단하는 지지판; 및
반제품으로부터 절단되어 추출된 완제품이 상기 중공을 통과하여 적재부에 적층되며 수납되도록 완제품을 강제로 이송하는 송출부를 포함하는 것을 특징으로 하는 완제품 자동적재가 가능한 절단장치.
A cutting device that continuously receives semi-finished products from a molding device that molds synthetic resin sheets into semi-finished products of a predetermined shape and cuts them into finished products,
A cutting plate with a cutter of a shape corresponding to the edge of the finished product coupled thereto and a hollow formed inside the cutter;
a support plate that guides and supports the semi-finished product to the cutting position according to a relative linear drive toward the cutting plate and cuts the semi-finished product through a compression action with the cutter; and
A cutting device capable of automatically loading finished products, characterized in that it includes a delivery unit that forcibly transports the finished products so that the finished products cut and extracted from the semi-finished products pass through the hollow, are stacked in the loading section, and are received.
제1항에 있어서,
상기 지지판은,
상기 절단판을 향한 상대적 직선구동에 따라 상기 커터와 맞닿으며 반제품에 대한 압축작용을 함께 수행하는 절단프레임; 및
반제품의 일면을 지지할 수 있는 형상으로 상기 절단프레임의 내측에 구비고, 반제품을 절단위치로 안내하는 가이드돌기가 가장자리에 형성된 지지코어를 포함하는 것을 특징으로 하는 완제품 자동적재가 가능한 절단장치.
According to paragraph 1,
The support plate is,
A cutting frame that comes into contact with the cutter and performs a compression action on the semi-finished product along with a relatively linear drive toward the cutting plate; and
A cutting device capable of automatically loading finished products, comprising a support core provided inside the cutting frame in a shape capable of supporting one side of the semi-finished product, and having guide projections formed on the edges to guide the semi-finished product to the cutting position.
제2항에 있어서,
상기 송출부는,
반제품의 일면을 향해 상기 지지코어에 관통형성된 관통홀; 및
상기 관통홀과 연통된 상태로 제어신호에 따라 공압을 제공하여 반제품으로부터 절단되어 추출된 완제품을 상기 적재부로 강제 이송하는 공압장치를 포함하는 것을 특징으로 하는 완제품 자동적재가 가능한 절단장치.
According to paragraph 2,
The transmitting department,
A through hole formed through the support core toward one side of the semi-finished product; and
A cutting device capable of automatically loading finished products, comprising a pneumatic device that is in communication with the through hole and provides pneumatic pressure according to a control signal to forcibly transfer the finished product cut and extracted from the semi-finished product to the loading unit.
제3항에 있어서,
상기 송출부는,
상기 절단프레임의 내측에 슬라이드 가능하게 삽입된 상기 지지코어와 결합된 상태로 제어신호에 따라 직선구동하여 반제품으로부터 절단되어 추출된 완제품을 상기 적재부로 강제 이송하는 직선구동장치를 더 포함하는 것을 특징으로 하는 완제품 자동적재가 가능한 절단장치.
According to paragraph 3,
The transmitting department,
It further comprises a linear driving device that drives the finished product cut and extracted from the semi-finished product to the loading unit by driving it in a straight line in accordance with a control signal in a state coupled to the support core slideably inserted inside the cutting frame. A cutting device capable of automatically loading finished products.
제2항에 있어서,
상기 지지판은,
상기 커터를 향해 상기 절단프레임에 관통형성된 상태로 진공펌프와 연통되는 진공홀; 및
상기 진공펌프의 작동에 따라 상기 절단프레임에 진공흡착되어 상기 커터를 보호하는 탄성소재의 패드를 더 포함하는 것을 특징으로 하는 완제품 자동적재가 가능한 절단장치.
According to paragraph 2,
The support plate is,
a vacuum hole formed through the cutting frame toward the cutter and communicating with a vacuum pump; and
A cutting device capable of automatically loading finished products, further comprising a pad of elastic material that is vacuum-adsorbed to the cutting frame according to the operation of the vacuum pump and protects the cutter.
제2항에 있어서,
상기 커터, 상기 절단프레임 및 상기 지지코어는,
다양한 형상과 배치로 성형된 여러 가지 반제품에 따라 교체되어 사용되는 것을 특징으로 하는 완제품 자동적재가 가능한 절단장치.
According to paragraph 2,
The cutter, the cutting frame, and the support core are,
A cutting device capable of automatically loading finished products, characterized in that it can be replaced and used according to various semi-finished products molded in various shapes and arrangements.
KR1020220062833A 2022-05-23 2022-05-23 Cutting device that automatically performs cutting and loading for finished products KR102650619B1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10119000A (en) * 1996-10-25 1998-05-12 Sintokogio Ltd Trimming die
JP2000233399A (en) * 1999-02-15 2000-08-29 Sumitomo Heavy Ind Ltd Product accumulation device in trimming machine
JP2004009698A (en) * 2002-06-11 2004-01-15 Asano Laboratories Co Ltd Apparatus, die and method for trimming molding
JP2010228021A (en) * 2009-03-26 2010-10-14 Asano Laboratories Co Ltd Punching device and punching method
KR200460128Y1 (en) 2010-06-14 2012-05-04 김범회 Thomson Molding Device
JP2012254076A (en) * 2011-04-12 2012-12-27 Echo Electricity Co Ltd Cutter for coverslip with adherent cell

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10119000A (en) * 1996-10-25 1998-05-12 Sintokogio Ltd Trimming die
JP2000233399A (en) * 1999-02-15 2000-08-29 Sumitomo Heavy Ind Ltd Product accumulation device in trimming machine
JP2004009698A (en) * 2002-06-11 2004-01-15 Asano Laboratories Co Ltd Apparatus, die and method for trimming molding
JP2010228021A (en) * 2009-03-26 2010-10-14 Asano Laboratories Co Ltd Punching device and punching method
KR200460128Y1 (en) 2010-06-14 2012-05-04 김범회 Thomson Molding Device
JP2012254076A (en) * 2011-04-12 2012-12-27 Echo Electricity Co Ltd Cutter for coverslip with adherent cell

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