CN214491327U

CN214491327U - Automatic punching press injection moulding cutting system

Info

Publication number: CN214491327U
Application number: CN202120330608.6U
Authority: CN
Inventors: 徐险忠; 汤芹
Original assignee: Kunshan Beisong Precision Electronics Co ltd
Current assignee: Kunshan Beisong Precision Electronics Co ltd
Priority date: 2021-02-05
Filing date: 2021-02-05
Publication date: 2021-10-26
Anticipated expiration: 2031-02-05

Abstract

The utility model discloses an automatic punching press injection moulding system of cutting, including controlling the material area locating support of order arrangement, stamping forming workstation, cutting recovery portion and injection moulding workstation, the feed portion runner has all been laid to the top of cutting recovery portion and injection moulding workstation, stamping forming workstation is equipped with stamping forming mould, the injection moulding workstation is equipped with the injection molding machine. The utility model has the advantages that: the punching forming, the injection molding, the cutting, the waste material removing and the hole dividing of the hardware material belt are realized, the online integrated operation is realized, all processes are matched with the injection molding cycle for linkage, the automatic operation is realized, the manual operation is not needed, the production process is safe and reliable, the quality is stable, the production operation efficiency is high, and the production cost is low.

Description

Automatic punching press injection moulding cutting system

Technical Field

The utility model relates to a mechanical automation technical field specifically is an automatic punching press injection moulding system that cuts.

Background

With the continuous progress of science and technology and the lack of human resources, the following problems often occur in the industrial manufacturing process: firstly, a metal piece is embedded into a mold for molding manually, the injection molding period is long and unstable, so that the productivity is low, the product quality is unstable, and the product is abnormal frequently; secondly, the metal piece is placed through a manual or automatic jig, the placed metal piece is then embedded into a mold by a manipulator for molding, the injection molding period is stable, but after the manipulator withdraws from the mold, the metal piece has the risk of deflection and falling off, so that the bad production condition of the product is caused, the mold is often crushed, and the method is not suitable for all product states; third, through automatic drawing material, the batching charging tray after the shaping shifts to and processes on cutting the tool again, extravagant manpower like this to bad appears easily in the coil stock, extravagant big, product state is unstable.

Above mode all has certain limitation in the aspect of the shaping cycle and the product quality, and at the in-process of moulding plastics, the number of times of taking place unusually is many, and still need get rid of the material area after moulding plastics, manual operation, and is inefficient, and the amount of manual labor is big, and the product produces the damage, mixes the cave unusually many, and the production efficiency of product is low.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic punching press injection moulding cutting system to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic stamping, injection molding and cutting system comprises a material belt positioning support, a stamping and forming workbench, a cutting and recycling portion and an injection molding workbench, wherein the material belt positioning support, the stamping and forming workbench, the cutting and recycling portion and the injection molding workbench are sequentially arranged from left to right;

the utility model discloses a cutting machine, including cutting recovery portion, cutting die, waste recovery portion, waste material rupture structure and product branch cave recovery portion, cutting die sets up on cutting recovery board and is close to the setting of injection moulding workstation, waste recovery portion sets up in cutting die's left side, be equipped with the waste material conveyer between cutting die and the waste material recovery portion, the below of cutting die is equipped with the first product transport structure that slides the setting around, the side of waste material conveyer is equipped with waste material rupture structure, the side of waste material recovery portion is equipped with the product and divides cave recovery portion, and it sets up with waste material rupture structure homonymy, the side of keeping away from the waste material conveyer of waste material rupture structure is equipped with second product transport structure.

Further preferably, first product transport structure contains first product fixing base and carriage, the below of carriage is equipped with and is fixed in the first sharp module that cuts the recovery board and set up from beginning to end, be fixed with the lift cylinder on the carriage, its tailpiece of the piston rod and first product fixing base fixed connection.

Further preferably, the scrap breaking structure comprises a breaking cylinder and a second product fixing seat, the breaking cylinders are symmetrically arranged on the front side and the rear side of the second product fixing seat, and the piston rod ends of the breaking cylinders are connected with breaking jigs.

Further preferably, a waste collecting funnel is arranged below the second product fixing seat, and a waste collecting box is arranged below the second product fixing seat.

Further preferably, second product transport structure contains and is fixed in the second straight line module that cuts on retrieving the board, sliding connection has the fixed plate about on the second straight line module, be equipped with two on the fixed plate and control the cylinder that snatchs of arranging, the tailpiece of the piston rod who snatchs the cylinder all is connected with the product sucking disc.

Further preferably, the product cavity recovery part comprises a plurality of product recovery cavities which are uniformly arrayed, and the product recovery cavities are connected with recovery pipelines.

Further preferably, a CCD detection camera is arranged on the right side of the cutting die.

Preferably, the injection molding workbench is provided with a plurality of feeders, each feeder comprises a feeding motor, the output shaft end of each feeding motor is connected with two ratchet wheels which are arranged in a gap, and the structure of the waste conveyor is the same as that of the feeder.

Further preferably, a material tray is fixed on the material belt positioning support, and a moving trolley is arranged below the material belt positioning support.

Further preferably, the cutting and recycling machine table is provided with a protective cover, and the right side of the protective cover is provided with a display.

Has the advantages that: the utility model discloses an automatic punching press injection moulding cutting system has realized stamping forming, injection moulding of five metals material area, has decided, has cut the waste material and divide the cave, online integration operation, and all process cooperation injection moulding cycle links, and automatic operation need not manual operation, production process safe and reliable, the stable quality, and production operating efficiency is high, low in production cost.

Drawings

Fig. 1 is a schematic axial side structure diagram of an automatic stamping, injection molding and cutting system disclosed in an embodiment of the present invention;

fig. 2 is a schematic structural view of an automatic stamping, injection molding and cutting system according to an embodiment of the present invention;

fig. 3 is a schematic view of a partial structure of an injection molding workbench according to an embodiment of the present invention;

FIG. 4 is a schematic view of the internal structure of the cutting and recycling part disclosed in the embodiment of the present invention;

FIG. 5 is a schematic view of the internal structure of another cutting and recycling portion disclosed in the embodiment of the present invention;

fig. 6 is a schematic structural view of an initial hardware material strap according to an embodiment of the present invention;

fig. 7 is a schematic structural view of a hardware material belt after being subjected to stamping forming, according to an embodiment of the present invention;

FIG. 8 is a schematic structural view of a product after injection molding according to an embodiment of the present invention;

fig. 9 is a schematic structural diagram of a final product disclosed in an embodiment of the present invention.

Reference numerals: 1-a material belt positioning support, 11-a moving trolley, 12-a material tray, 2-a punch forming workbench, 21-a punch forming mold, 3-a material supply part flow channel, 4-an injection forming workbench, 41-an injection molding machine, 42-an injection forming mold, 43-a feeder, 5-a cutting recovery part, 51-a cutting recovery machine table, 52-a cutting mold, 53-a waste conveyor, 54-a waste recovery part, 55-a first product conveying structure, 551-a first product fixing seat, 552-a conveying frame, 553-a lifting cylinder, 554-a first linear module, 56-a waste breaking structure, 561-a breaking cylinder, 562-a breaking tool, 563-a second product fixing seat, 57-a second product conveying structure and 571-a second linear module, 572-fixing plate, 573-grabbing cylinder, 574-product sucker, 58-product hole separating and recycling part, 581-product recycling hole, 582-recycling pipeline, 59-CCD detection camera and 6-display.

Detailed Description

The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

Examples

As shown in fig. 1-5, an automatic stamping, injection molding and cutting system comprises a material belt positioning support 1, a stamping and forming workbench 2, a cutting and recycling part 5 and an injection molding workbench 4 which are sequentially arranged from left to right, wherein a feeding part runner 3 is laid above the cutting and recycling part 5 and the injection molding workbench 4, the stamping and forming workbench 2 is provided with a stamping and forming die 21, and the injection molding workbench 4 is provided with an injection molding machine 41;

the cutting recovery part 5 comprises a cutting recovery machine table 51, a cutting mold 52, a waste recovery part 54, a waste breaking structure 56 and a product hole-dividing recovery part 58, the cutting mold 52 is arranged on the cutting recovery machine table 51 and is close to the injection molding workbench 4, the waste recovery part 54 is arranged on the left side of the cutting mold 52, a waste conveyor 53 is arranged between the cutting mold 52 and the waste recovery part 54, a first product conveying structure 55 which is arranged in a front-back sliding manner is arranged below the cutting mold 52, the side edge of the waste conveyor 53 is provided with the waste breaking structure 56, the side edge of the waste recovery part 54 is provided with the product hole-dividing recovery part 58 which is arranged on the same side as the waste breaking structure 56, and the side edge of the waste breaking structure 56, which is far away from the waste conveyor 53, is provided with a second product conveying structure 57.

In this application, automatic punching press injection moulding cutting system is used for punching press, injection moulding, cutting, waste material rupture and the product branch cave in five metals material area, as shown in fig. 6-9, for initial structure, the punching press rear structure in five metals material area, the final structure of the product structure and product after injection moulding, the iron member after the punching press is electroplated to the five metals material area, carries out the punching press to initial five metals material area through stamping forming die 21 of stamping forming workstation 2, bends initial five metals material area and cuts its middle connecting rib position, makes initial five metals material area become two detached material areas, forms the shape that the location of mould model chamber needs; injection molding is carried out to detached material area through injection molding workstation 4, then decide the five metals material area after moulding plastics through cutting the cutting die 52 of recovery part 5, cut the product from the material area, remove the position to second product transport structure 57 through first product transport structure 55 with injection molding back product, remove useless to waste material rupture structure 56 station through second product transport structure 57 with injection molding back product removal, second product transport structure 57 removes the product to product branch cave recovery part 58 at last and carries out the branch cave collection, whole process automatic operation, need not manual operation, production process safe and reliable, the product stable quality, production operation efficiency is high.

Preferably, the first product conveying structure 55 includes a first product fixing base 551 and a conveying frame 552, a first linear module 554 fixed on the cutting and recycling machine 51 and arranged in front and behind the conveying frame 552 is arranged below the conveying frame 552, a lifting cylinder 553 is fixed on the conveying frame 552, and a piston rod end of the lifting cylinder 553 is fixedly connected with the first product fixing base 551.

In this application, first product fixing base 551 removes the below to cutting die 52 through first straight line module 554, rises to the settlement position through lift cylinder 553, guarantees that first product fixing base 551 can catch the back product of moulding plastics that cuts from cutting die 52, then first straight line module 554 removes the back product of moulding plastics to the station of second product transport structure 57, realizes the automatic of the back product of moulding plastics and carries.

Preferably, the scrap breaking structure 56 includes a breaking cylinder 561 and a second product fixing seat 563, the breaking cylinders 561 are symmetrically disposed on the front and rear sides of the second product fixing seat 563, and a piston rod end of the breaking cylinder 561 is connected to a breaking fixture 562.

In this application, the structure of second product fixing base 563 is the same with first product fixing base 551 structure, all is used for the fixed of injection moulding back product, and all is equipped with and dodges the groove, guarantees that the ironware on the injection moulding back product can not be by the bending, weigh wounded in transportation process. The breaking cylinder 561 drives the breaking jig 562 to break the redundant iron pieces on the injection molded product, and the redundant iron pieces are removed from the injection molded product to complete the manufacturing and forming of the product

Preferably, the lower part of the second product fixing seat 563 is provided with a waste collecting hopper, and the lower part of the waste collecting hopper is provided with a waste collecting box for recycling the iron part waste removed from the waste breaking structure 56, so as to ensure the cleanness of the cutting recycling machine table 51.

Preferably, the second product conveying structure 57 includes a second linear module 571 fixed on the cutting and recycling machine 51, a fixing plate 572 is connected to the second linear module 571 in a sliding manner, two grabbing cylinders 573 arranged left and right are arranged on the fixing plate 572, and product suckers 574 are connected to piston rod ends of the grabbing cylinders 573.

In this application, second product transport structure 57 is used for removing the injection moulding back product on first product transport structure 55 to waste material rupture structure 56's second product fixing base 563 on, and the back is got rid of to the ironware waste material on the injection moulding back product on it, then second product transport structure 57 will remove the final product after useless and remove to the product branch cave recovery part 58 and divide the cave operation, accomplishes the collection arrangement of product.

Preferably, the product hole-dividing recycling portion 58 includes a plurality of product recycling holes 581 arranged in a uniform array, and a recycling pipeline 582 is connected to each of the plurality of product recycling holes 581 for automatic recycling of the product.

Preferably, the right side of cutting die 52 is equipped with CCD and detects the camera for the automated inspection of the product after the injection moulding on the inspection five metals material area.

Preferably, a plurality of feeders 43 are arranged on the injection molding workbench 4, the feeders 43 comprise a feeding motor 431, two spaced ratchets 432 are connected to an output shaft end of the feeding motor 431, and the structure of the scrap conveyor 53 is the same as that of the feeders 43. Pay-off motor 431 is used for driving ratchet 432 to rotate, ratchet 432 is used for driving the transport in five metals material area, inserts the locating hole on the five metals material area through the prong on the ratchet 432, and the transport in pulling five metals material area, transport accuracy is high.

Preferably, be fixed with charging tray 12 on the material area locating support 1 for the fixed in five metals material area, the below of material area locating support 1 is equipped with travelling car 11, the removal of the position of the material area locating support 1 of being convenient for.

Preferably, the cutting and recycling machine 51 is provided with a protective cover, and the right side of the protective cover is provided with a display 6 for real-time monitoring of the automatic stamping, injection molding and cutting system.

In this application, the automatic punching press injection moulding system of cutting's work flow does:

1) the stamping forming die 21 of the stamping forming workbench 2 acts to bend the initial hardware material belt and cut the intermediate connecting rib position of the initial hardware material belt, so that the initial hardware material belt becomes two separated material belts to form a shape required by positioning of the plastic mould cavity;

2) the injection molding machine 41 of the injection molding workbench 4 acts, and the initial hardware material belt divided into two parts is subjected to injection molding through the injection molding mold 42 to obtain the appearance of a product through injection molding;

3) the cutting and recovering part 5 is operated, the first product conveying structure 55 moves the first product fixing seat 551 to the position below the cutting mold 52, the cutting mold 52 cuts the injection-molded hardware material belt, the injection-molded product is cut from the material belt to the first product fixing seat 551, and the first linear module 554 drives the conveying frame 552 to the position below the second product conveying structure 57;

4) the second product conveying structure 57 operates, the grabbing cylinder 573 drives the product sucker 574 to operate, so as to suck the injection-molded product on the first product fixing seat 551, and the second linear module 571 operates to drive the fixing plate 572 to move leftwards and place the product on the second product fixing seat 563;

5) the scrap breaking structure 56 acts, the breaking cylinder 561 drives the breaking jig 562 to act, the excessive iron pieces on the injection molded product are broken, and the waste materials of the iron pieces are broken to enter the scrap collecting box along the scrap collecting hopper;

6) the second product conveying structure 57 is operated, and the grabbing air cylinder 573 drives the product suction cups 574 to move the final products to the right and place the final products into the product recovery holes 581 of the product hole dividing and recovering part 58 to collect and arrange the products; meanwhile, the hardware material belt cut out of the injection molded product enters the waste recovery part for recovery processing under the conveying of the waste conveyor 53.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the content of the present invention within the protection scope of the present invention.

Claims

1. The utility model provides an automatic punching press injection moulding cutting system which characterized in that: the material belt cutting and recycling device comprises a material belt positioning support (1), a punch forming workbench (2), a cutting recycling part (5) and an injection molding workbench (4) which are sequentially arranged from left to right, wherein a feeding part runner (3) is paved above the cutting recycling part (5) and the injection molding workbench (4), the punch forming workbench (2) is provided with a punch forming die (21), and the injection molding workbench (4) is provided with an injection molding machine (41);

the cutting and recycling part (5) comprises a cutting and recycling machine table (51), a cutting mold (52), a waste recycling part (54), a waste breaking structure (56) and a product hole dividing recycling part (58), the cutting mold (52) is arranged on the cutting and recycling machine table (51) and is close to an injection molding workbench (4), the waste recycling part (54) is arranged on the left side of the cutting mold (52), a waste conveyor (53) is arranged between the cutting mold (52) and the waste recycling part (54), a first product conveying structure (55) which is arranged in a front-back sliding mode is arranged below the cutting mold (52), a waste breaking structure (56) is arranged on the side edge of the waste conveyor (53), a product hole dividing recycling part (58) is arranged on the side edge of the waste recycling part (54), the product hole dividing recycling part and the same side edge of the waste breaking structure (56) are arranged on the same side as the waste breaking structure (56), and a second product conveying structure (a product conveying structure (58) is arranged on the side edge of the waste breaking structure (56) far away from the waste conveyor (53) 57).

2. The automatic stamping, injection molding and cutting system of claim 1, wherein: the first product conveying structure (55) comprises a first product fixing seat (551) and a conveying frame (552), a first straight line module (554) which is fixed on the cutting and recycling machine table (51) and is arranged front and back is arranged below the conveying frame (552), a lifting cylinder (553) is fixed on the conveying frame (552), and the piston rod end of the lifting cylinder is fixedly connected with the first product fixing seat (551).

3. The automatic stamping, injection molding and cutting system of claim 1, wherein: the waste material breaking structure (56) comprises breaking cylinders (561) and a second product fixing seat (563), the breaking cylinders (561) are symmetrically arranged on the front side and the rear side of the second product fixing seat (563), and the piston rod ends of the breaking cylinders (561) are connected with breaking fixtures (562).

4. The automatic stamping, injection molding and cutting system of claim 3, wherein: a waste collecting hopper is arranged below the second product fixing seat (563), and a waste collecting box is arranged below the second product fixing seat.

5. The automatic stamping, injection molding and cutting system of claim 1, wherein: the second product conveying structure (57) comprises a second linear module (571) fixed on the cutting and recycling machine table (51), a fixing plate (572) is connected to the second linear module (571) in a left-right sliding mode, two grabbing cylinders (573) which are arranged left and right are arranged on the fixing plate (572), and piston rod ends of the grabbing cylinders (573) are connected with product suckers (574).

6. The automatic stamping, injection molding and cutting system of claim 1, wherein: the product hole-dividing recovery part (58) comprises a plurality of product recovery holes (581) which are uniformly arrayed, and the product recovery holes (581) are all connected with recovery pipelines (582).

7. The automatic stamping, injection molding and cutting system of claim 1, wherein: and a CCD (charge coupled device) detection camera is arranged on the right side of the cutting die (52).

8. The automatic stamping, injection molding and cutting system of claim 1, wherein: the injection molding machine is characterized in that a plurality of feeders (43) are arranged on the injection molding workbench (4), each feeder (43) comprises a feeding motor (431), the output shaft end of each feeding motor (431) is connected with two ratchet wheels (432) arranged in a gap, and the structure of the waste conveyor (53) is the same as that of each feeder (43).

9. The automatic stamping, injection molding and cutting system of claim 1, wherein: a material tray (12) is fixed on the material belt positioning support (1), and a movable trolley (11) is arranged below the material belt positioning support (1).

10. The automatic stamping, injection molding and cutting system of claim 1, wherein: the cutting and recycling machine table (51) is provided with a protective cover, and the right side of the protective cover is provided with a display (6).