KR102696872B1 - Cutting device that automatically performs cutting and loading for finished products - Google Patents
Cutting device that automatically performs cutting and loading for finished products Download PDFInfo
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- KR102696872B1 KR102696872B1 KR1020240037783A KR20240037783A KR102696872B1 KR 102696872 B1 KR102696872 B1 KR 102696872B1 KR 1020240037783 A KR1020240037783 A KR 1020240037783A KR 20240037783 A KR20240037783 A KR 20240037783A KR 102696872 B1 KR102696872 B1 KR 102696872B1
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- 238000005520 cutting process Methods 0.000 title claims abstract description 141
- 239000011265 semifinished product Substances 0.000 claims abstract description 154
- 239000000047 product Substances 0.000 claims abstract description 81
- 238000000465 moulding Methods 0.000 claims abstract description 40
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 21
- 239000000057 synthetic resin Substances 0.000 claims abstract description 21
- 230000009471 action Effects 0.000 claims abstract description 14
- 238000012546 transfer Methods 0.000 claims abstract description 7
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 29
- 230000008569 process Effects 0.000 abstract description 27
- 238000004519 manufacturing process Methods 0.000 abstract description 26
- 238000010586 diagram Methods 0.000 description 15
- 238000012545 processing Methods 0.000 description 10
- 230000032258 transport Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 229920006351 engineering plastic Polymers 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000011796 hollow space material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
- B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
- B26D1/035—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1854—Means for removing cut-out material or waste by non mechanical means by air under pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D2007/322—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
완제품 자동적재가 가능한 절단장치가 개시된다. 본 발명에 따른 완제품 자동적재가 가능한 절단장치는, 합성수지시트를 소정형상의 반제품으로 성형하는 성형장치로부터 반제품을 연속적으로 제공받아 완제품으로 절단가공하는 절단장치로서, 완제품의 가장자리에 대응하는 형상의 커터가 결합되고, 상기 커터의 내측에 중공이 형성된 절단판; 상기 절단판을 향한 상대적 직선구동에 따라 반제품을 절단위치로 안내 및 지지하고, 상기 커터와의 압축작용을 통해 반제품을 절단하는 지지판; 및 반제품으로부터 절단되어 추출된 완제품이 상기 중공을 통과하여 적재부에 적층되며 수납되도록 완제품을 강제로 이송하는 송출부를 포함하는 것을 특징으로 한다. 본 발명에 의하면, 작업자의 수작업 없이도 성형장치의 반제품 제작속도에 대응한 절단은 물론, 스크랩(scrap)의 수거와 완제품에 대한 자동 적재가 자유자재로 신속하게 이루어질 수 있어 생산 효율성의 저하 등이 방지될 수 있다.A cutting device capable of automatically stacking finished products is disclosed. The cutting device capable of automatically stacking finished products according to the present invention is a cutting device that continuously receives semi-finished products from a molding device that molds a synthetic resin sheet into a semi-finished product of a predetermined shape and cuts and processes the semi-finished products into finished products, and is characterized by including: a cutting plate having a cutter having a shape corresponding to an edge of the finished product and having a hollow formed inside the cutter; a support plate that guides and supports the semi-finished product to a cutting position according to a relative linear drive toward the cutting plate and cuts the semi-finished product through a compressive action with the cutter; and a delivery section that forcibly transfers the finished product so that the finished product cut and extracted from the semi-finished product passes through the hollow and is stacked and stored in a loading section. According to the present invention, not only can cutting be performed corresponding to the semi-finished product manufacturing speed of the molding device without manual work of an operator, but also scrap can be collected and automatically stacked on the finished product, and thus a decrease in production efficiency, etc. can be prevented.
Description
본 발명은, 합성수지시트를 소정형상의 반제품으로 성형하는 성형장치로부터 반제품을 연속적으로 제공받아 완제품으로 절단가공하고, 절단가공된 완제품을 자동으로 적층 수납할 수 있는 완제품 자동적재가 가능한 절단장치에 관한 것이다.The present invention relates to a cutting device capable of automatically stacking finished products, which continuously receives semi-finished products from a molding device that molds synthetic resin sheets into semi-finished products of a predetermined shape, cuts them into finished products, and automatically stacks and stores the cut finished products.
PVC, PET, PP, PS, PE, ABS 소재의 합성수지시트 등을 소재로 하여 박판의 성형물을 제조하는 성형장치는, 연속 제공되는 합성수지시트를 가열 및 연화하는 공정, 소정 형상의 금형에 밀착시키는 공정, 금형에 형성된 미세 구멍으로 진공이나 공압을 걸어 연화된 합성수지시트를 소정 형태로 흡착성형하고, 냉각시키는 일련의 공정을 통해 연속적인 대량 생산이 가능하기 때문에 각종 식품 용기, 포장용기 또는 그릇형의 트레이 등의 제조 산업에 많이 사용되고 있다.A molding device that manufactures a thin plate molded product using synthetic resin sheets such as PVC, PET, PP, PS, PE, and ABS as a material comprises a series of processes including heating and softening a continuously supplied synthetic resin sheet, pressing it into a mold of a predetermined shape, applying a vacuum or air pressure through microscopic holes formed in the mold to absorb and mold the softened synthetic resin sheet into a predetermined shape, and cooling it. Therefore, it is widely used in the manufacturing industry for various food containers, packaging containers, or bowl-shaped trays.
이러한 합성수지시트 등을 소재로 한 성형장치는, 대량 생산 외에도 성형용 금형의 제작 비용이 저렴하여 다품종 소량생산이 가능하고, 성형성과 마무리 가공이 용이한 장점이 있다.Molding equipment using synthetic resin sheets as materials has the advantages of being able to produce a variety of small quantities of products in addition to mass production because the molding cost is low, and molding and finishing are easy.
다만, 합성수지시트 등을 소재로 한 성형장치에 의해 연속 제작되는 시트 형태의 반제품은, 대한민국등록실용신안 제20-0460128호(등록일: 2012년04월25일) 등과 같은 절단용 금형장치나 톰슨 장치를 이용하여 최종 완제품 형태로 일일이 재단 내지 절단하며 스크랩(scrap)을 수거하고, 완제품을 일일이 적재하는 별도의 수작업 공정이 필수적으로 요구된다는 점에서 생산 효율성이 저해되고, 대량 생산이 지연되는 문제가 있다.However, semi-finished products in the form of sheets continuously manufactured by a molding device using synthetic resin sheets, etc. as a material require a separate manual process of cutting or cutting each sheet into a final finished product shape using a cutting mold device such as Republic of Korea Utility Model No. 20-0460128 (registration date: April 25, 2012) or a Thomson device, collecting scrap, and loading finished products one by one, which reduces production efficiency and delays mass production.
특히, 절단가공에 사용되는 절단 금형장치의 경우, 서로 이격배치된 강철 소재의 상판 및 하판 중 어느 하나와 절단날이 일체로 형성되는 구조여서 제작 기간 길고, 제작에 많은 비용이 소요되기 때문에 다품종 소량생산에 적용하기 어려운 문제가 있다.In particular, in the case of a cutting die device used for cutting processing, since the upper and lower plates made of steel material spaced apart from each other are formed integrally with the cutting blade, the manufacturing period is long and the manufacturing cost is high, making it difficult to apply to small-quantity, multi-variety production.
또한, 톰슨 장치의 경우, 서로 이격배치된 합성수지 또는 나무 소재의 상판 및 하판 중 어느 하나에 다양한 형상으로 절곡된 커터를 결합 내지 설치하는 구조이기 때문에 절단 금형장치에 비해 제작 기간이 짧고, 저렴한 비용으로 신속한 제작이 가능하여 다품종 소량생산에 적합한 장점이 있다. 그러나 절단가공 후 스크랩(scrap)의 수거와 완제품의 적재가 여전히 별도의 수작업 공정으로 이루어지는 문제가 있다.In addition, in the case of the Thompson device, since it is a structure in which cutters bent into various shapes are combined or installed on either the upper or lower plates of synthetic resin or wood material that are spaced apart from each other, the production period is shorter than that of the cutting mold device, and rapid production is possible at a low cost, so it has the advantage of being suitable for small-scale production of a variety of products. However, there is a problem in that the collection of scrap after cutting and the loading of finished products are still performed as separate manual processes.
본 발명의 목적은, 합성수지시트 등을 이용하여 박판의 성형물을 연속적으로 제조하는 성형장치와 연계되어 다품종 소량생산에 대응한 절단가공이 저비용으로 신속하게 이루어질 수 있고, 절단되어 추출된 완제품의 적재와 스크랩(scrap)의 수거가 자동으로 이루어질 수 있는 완제품 자동적재가 가능한 절단장치를 제공하는 것이다.The purpose of the present invention is to provide a cutting device capable of automatically loading finished products, which is linked to a molding device that continuously manufactures a thin plate molded product using a synthetic resin sheet or the like, and which can perform cutting processing corresponding to small-quantity production of a variety of products at low cost and quickly, and which can automatically load finished products extracted by cutting and collect scrap.
상기 목적은, 합성수지시트를 소정형상의 반제품으로 성형하는 성형장치로부터 반제품을 연속적으로 제공받아 완제품으로 절단가공하는 절단장치로서, 완제품의 가장자리에 대응하는 형상의 커터가 결합되고, 상기 커터의 내측에 중공이 형성된 절단판; 상기 절단판을 향한 상대적 직선구동에 따라 반제품을 절단위치로 안내 및 지지하고, 상기 커터와의 압축작용을 통해 반제품을 절단하는 지지판; 및 반제품으로부터 절단되어 추출된 완제품이 상기 중공을 통과하여 적재부에 적층되며 수납되도록 완제품을 강제로 이송하는 송출부를 포함하는 것을 특징으로 하는 완제품 자동적재가 가능한 절단장치에 의해 달성된다.The above object is achieved by a cutting device capable of automatically stacking finished products, which comprises a cutting device that continuously receives semi-finished products from a molding device that molds a synthetic resin sheet into a semi-finished product of a predetermined shape and cuts the semi-finished products into finished products, the cutting device comprising: a cutting plate having a cutter having a shape corresponding to an edge of the finished product and a hollow formed on the inside of the cutter; a support plate that guides and supports the semi-finished product to a cutting position according to relative linear driving toward the cutting plate and cuts the semi-finished product through a compressive action with the cutter; and a delivery unit that forcibly transfers the finished product so that the finished product cut and extracted from the semi-finished product passes through the hollow and is stacked and stored in a loading unit.
상기 지지판은, 상기 절단판을 향한 상대적 직선구동에 따라 상기 커터와 맞닿으며 반제품에 대한 압축작용을 함께 수행하는 절단프레임; 및 반제품의 일면을 지지할 수 있는 형상으로 상기 절단프레임의 내측에 구비고, 반제품을 절단위치로 안내하는 가이드돌기가 가장자리에 형성된 지지코어를 포함할 수 있다.The above support plate may include a cutting frame that comes into contact with the cutter and performs a compressive action on the semi-finished product along with a relative straight drive toward the cutting plate; and a support core that is provided on the inside of the cutting frame in a shape capable of supporting one side of the semi-finished product and has a guide protrusion formed on the edge for guiding the semi-finished product to a cutting position.
상기 송출부는, 반제품의 일면을 향해 상기 지지코어에 관통형성된 관통홀; 및 상기 관통홀과 연통된 상태로 제어신호에 따라 공압을 제공하여 반제품으로부터 절단되어 추출된 완제품을 상기 적재부로 강제 이송하는 공압장치를 포함할 수 있다.The above-mentioned transmission unit may include a through hole formed through the support core toward one side of the semi-finished product; and a pneumatic device that provides pneumatic pressure according to a control signal in a state of communication with the through hole to forcibly transfer the finished product cut and extracted from the semi-finished product to the loading unit.
상기 송출부는, 상기 절단프레임의 내측에 슬라이드 가능하게 삽입된 상기 지지코어와 결합된 상태로 제어신호에 따라 직선구동하여 반제품으로부터 절단되어 추출된 완제품을 상기 적재부로 강제 이송하는 직선구동장치를 더 포함할 수 있다.The above-mentioned transmission unit may further include a linear driving device that is coupled with the support core slidably inserted into the inside of the cutting frame and drives linearly according to a control signal to forcibly transport a finished product cut and extracted from a semi-finished product to the loading unit.
상기 지지판은, 상기 커터를 향해 상기 절단프레임에 관통형성된 상태로 진공펌프와 연통되는 진공홀; 및 상기 진공펌프의 작동에 따라 상기 절단프레임에 진공흡착되어 상기 커터를 보호하는 탄성소재의 패드를 더 포함할 수 있다.The above support plate may further include a vacuum hole formed through the cutting frame toward the cutter and communicating with the vacuum pump; and an elastic pad that is vacuum-absorbed to the cutting frame according to the operation of the vacuum pump and protects the cutter.
상기 커터, 상기 절단프레임 및 상기 지지코어는, 다양한 형상과 배치로 성형된 여러가지 반제품에 따라 교체되어 사용될 수 있다.The above cutter, the above cutting frame and the above support core can be replaced and used according to various semi-finished products formed in various shapes and arrangements.
본 발명에 의하면, 완제품의 가장자리에 대응하는 형상의 커터가 결합된 절단판의 내측에 중공이 형성되고, 절단판에 대하여 상대적으로 직선구동하는 지지판이 성형장치로부터 연속 제공되는 반제품을 절단위치로 안내 및 지지하며 커터와의 압축작용으로 절단하고, 지지판에 구비되는 송출부가 반제품으로부터 절단되어 추출된 완제품이 중공을 통과하여 적재부에 적층되며 수납되도록 강제 이송함에 따라, 작업자의 수작업 없이도 성형장치의 반제품 제작속도에 대응한 절단은 물론, 스크랩(scrap)의 수거와 완제품에 대한 자동 적재가 자유자재로 신속하게 이루어질 수 있어 생산 효율성의 저하 등이 방지될 수 있다.According to the present invention, a hollow is formed on the inside of a cutting plate to which a cutter having a shape corresponding to the edge of a finished product is coupled, a support plate which is driven relatively linearly with respect to the cutting plate guides and supports a semi-finished product which is continuously provided from a molding device to a cutting position and cuts it by a compressive action with the cutter, and a delivery unit provided on the support plate forcibly transports a finished product which is cut and extracted from the semi-finished product through the hollow and stacked on a loading unit so as to be stored, so that cutting corresponding to the semi-finished product manufacturing speed of the molding device as well as collection of scrap and automatic loading of the finished product can be freely and quickly performed without manual work of a worker, and thus a decrease in production efficiency, etc. can be prevented.
또한, 다양한 반제품의 형상에 대응하여 커터와 지지판 등을 저비용으로 제작하여 교체할 수 있게 됨에 따라, 합성수지시트를 소정형상의 반제품으로 성형하는 성형장치와 연계되어 다품종 소량생산에 최적화된 절단가공을 수행할 수 있게 된다.In addition, since cutters and support plates can be manufactured and replaced at low cost to correspond to the shapes of various semi-finished products, cutting processing optimized for small-quantity production of a variety of products can be performed in conjunction with a molding device that molds synthetic resin sheets into semi-finished products of a predetermined shape.
도 1은 본 발명의 실시예에 따른 완제품 자동적재가 가능한 절단장치의 전체 구성을 보여주는 도면이다.
도 2는 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 투입되는 공정을 설명하기 위한 작동상태도이다.
도 3은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 안착되는 공정을 설명하기 위한 작동상태도이다.
도 4는 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 절단되는 공정을 설명하기 위한 작동상태도이다.
도 5는 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 절단된 후 적재부로 강제 이송되는 제1 공정을 설명하기 위한 작동상태도이다.
도 6은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 절단된 후 적재부로 강제 이송되는 제2 공정을 설명하기 위한 작동상태도이다.
도 7은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 연이어 투입되는 공정을 설명하기 위한 작동상태도이다.
도 8은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 적재 및 반출되는 공정을 설명하기 위한 작동상태도이다.Figure 1 is a drawing showing the overall configuration of a cutting device capable of automatically loading a finished product according to an embodiment of the present invention.
Figure 2 is an operating state diagram for explaining a process in which a semi-finished product continuously manufactured in a molding device is fed into the cutting device of Figure 1.
Figure 3 is an operating state diagram for explaining the process in which a semi-finished product continuously manufactured in a molding device is placed on the cutting device of Figure 1.
Figure 4 is an operational state diagram for explaining a process in which a semi-finished product continuously manufactured in a molding device is cut by the cutting device of Figure 1.
Figure 5 is an operational state diagram for explaining the first process in which a semi-finished product continuously manufactured in a molding device is cut by the cutting device of Figure 1 and then forcibly transported to a loading section.
Figure 6 is an operational state diagram for explaining a second process in which a semi-finished product continuously manufactured in a molding device is cut by the cutting device of Figure 1 and then forcibly transported to a loading section.
Figure 7 is an operating state diagram for explaining a process in which semi-finished products continuously manufactured in a molding device are continuously fed into the cutting device of Figure 1.
Figure 8 is an operating state diagram for explaining a process in which a semi-finished product continuously manufactured in a molding device is loaded and removed by the cutting device of Figure 1.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예들을 상세하게 설명하면 다음과 같다. 다만, 본 발명을 설명함에 있어서, 이미 공지된 기능 혹은 구성에 대한 설명은, 본 발명의 요지를 명료하게 하기 위하여 생략하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the attached drawings. However, in describing the present invention, descriptions of functions or configurations already known will be omitted in order to clarify the gist of the present invention.
도 1은 본 발명의 실시예에 따른 완제품 자동적재가 가능한 절단장치의 전체 구성을 보여주는 도면이고, 도 2는 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 투입되는 공정을 설명하기 위한 작동상태도이고, 도 3은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 안착되는 공정을 설명하기 위한 작동상태도이고, 도 4는 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 절단되는 공정을 설명하기 위한 작동상태도이고, 도 5는 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 절단된 후 적재부로 강제 이송되는 제1 공정을 설명하기 위한 작동상태도이고, 도 6은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 절단된 후 적재부로 강제 이송되는 제2 공정을 설명하기 위한 작동상태도이고, 도 7은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 연이어 투입되는 공정을 설명하기 위한 작동상태도이고, 도 8은 성형장치에서 연속 제조된 반제품이 도 1의 절단장치에 의해 적재 및 반출되는 공정을 설명하기 위한 작동상태도이다.FIG. 1 is a drawing showing the entire configuration of a cutting device capable of automatically loading finished products according to an embodiment of the present invention, FIG. 2 is an operating state diagram explaining a process in which a semi-finished product continuously manufactured in a molding device is fed into the cutting device of FIG. 1, FIG. 3 is an operating state diagram explaining a process in which a semi-finished product continuously manufactured in a molding device is settled in the cutting device of FIG. 1, FIG. 4 is an operating state diagram explaining a process in which a semi-finished product continuously manufactured in a molding device is cut by the cutting device of FIG. 1, FIG. 5 is an operating state diagram explaining a first process in which a semi-finished product continuously manufactured in a molding device is cut by the cutting device of FIG. 1 and then forcibly transported to a loading section, FIG. 6 is an operating state diagram explaining a second process in which a semi-finished product continuously manufactured in a molding device is cut by the cutting device of FIG. 1 and then forcibly transported to a loading section, FIG. 7 is an operating state diagram explaining a process in which a semi-finished product continuously manufactured in a molding device is continuously fed into the cutting device of FIG. 1, and FIG. 8 is an operating state diagram explaining a process in which a semi-finished product continuously manufactured in a molding device is cut by the cutting device of FIG. This is an operating state diagram for explaining the process of loading and unloading manufactured semi-finished products by the cutting device of Fig. 1.
발명의 설명 및 청구범위 등에서 방향을 지칭하는 상(위쪽), 하(아래쪽), 좌우(옆쪽 또는 측방), 전(정,앞쪽), 후(배,뒤쪽) 등은 권리의 한정의 용도가 아닌 설명의 편의를 위해서 도면 및 구성 간의 상대적 위치를 기준으로 정한 것으로, 3개의 축은 서로 대응되게 회전하여 바뀔 수 있으며, 특별히 다르게 한정하는 경우 외에는 이에 따른다.In the description of the invention and the scope of claims, etc., the terms “upper”, “lower”, “left/right” (sideways or lateral), “front” (front), and “back” (backwards, rear) are not intended to limit rights but are defined based on the relative positions between drawings and configurations for the convenience of explanation. The three axes may rotate and change in correspondence with each other, and this shall apply unless otherwise specifically limited.
본 발명에 따른 완제품 자동적재가 가능한 절단장치(100)는, 작업자의 수작업 없이도 합성수지시트(RS)를 소정형상의 반제품(SF)으로 성형하는 성형장치(10)의 제작 속도에 대응한 절단은 물론, 스크랩(SC)의 수거와 완제품(F)에 대한 적재를 신속하게 자동화하고, 성형장치(10)와 연계된 다품종 소량생산에 최적화된 절단가공을 수행하기 위해 안출된 발명이다.The cutting device (100) capable of automatically loading finished products according to the present invention is an invention devised to perform cutting corresponding to the production speed of a molding device (10) that molds a synthetic resin sheet (RS) into a semi-finished product (SF) of a predetermined shape without manual work by a worker, as well as to quickly automate the collection of scrap (SC) and loading onto a finished product (F), and to perform cutting processing optimized for small-quantity, multi-variety production linked to the molding device (10).
이때, 본 발명과 연계되어 사용될 수 있는 성형장치(10)는, PVC, PET, PP, PS, PE, ABS 소재 등의 합성수지시트(RS)를 이용하여 박판의 성형물을 연속적으로 제조할 수 있는 압공성형장치 또는 진공성형장치 등일 수 있다.At this time, the molding device (10) that can be used in conjunction with the present invention may be a pneumatic molding device or a vacuum molding device that can continuously manufacture a thin plate molded product using a synthetic resin sheet (RS) such as PVC, PET, PP, PS, PE, or ABS material.
이러한 압공성형장치 또는 진공성형장치는, 연속 제공되는 합성수지시트(RS)를 가열 및 연화하는 공정, 소정 형상의 금형에 밀착시키는 공정, 금형에 형성된 미세 구멍으로 진공이나 공압을 걸어 연화된 합성수지시트(RS)를 소정 형태로 흡착성형하고, 냉각시키는 일련의 공정을 통해 각종 식품 용기, 포장용기 또는 그릇형의 트레이 등을 연속적으로 대량 생산할 수 있다. These pneumatic forming devices or vacuum forming devices can continuously mass-produce various food containers, packaging containers or bowl-shaped trays, etc., through a series of processes including a process of heating and softening a continuously supplied synthetic resin sheet (RS), a process of pressing the sheet into a mold of a predetermined shape, a process of applying vacuum or air pressure through micro-holes formed in the mold to adsorb and form the softened synthetic resin sheet (RS) into a predetermined shape, and a process of cooling the sheet.
그리고 강철 소재의 금형에 비해 제작비용이 저렴한 합성수지 소재의 성형용 금형을 교체하는 방식으로 다품종 소량생산에 적합하지만, 반제품(SF) 형태의 성형물로부터 완제품(F)을 절단하여 추출하는 마무리 가공이 요구되는 특징이 있다.And, it is suitable for small-quantity production of a wide variety of products by replacing a synthetic resin mold, which is cheaper to produce than a steel mold, but it has the characteristic of requiring finishing processing to cut and extract a finished product (F) from a semi-finished product (SF) molded product.
상술한 바와 같은 성형장치(10)와 연계되어 작업자의 수작업 없이도 성형장치(10)의 반제품(SF) 제작 속도에 대응한 완제품(F)의 절단과 자동 적재를 구체적으로 구현하기 위해, 본 발명의 실시예에 따른 완제품 자동적재가 가능한 절단장치(100)는, 도 1 등에 도시된 바와 같이, 절단판(110), 지지판(120), 송출부(130) 및 적재부(140) 등을 포함하여 구성될 수 있다.In order to specifically implement cutting and automatic loading of a finished product (F) corresponding to the speed of producing a semi-finished product (SF) of the molding device (10) without manual work by a worker in conjunction with the molding device (10) as described above, a cutting device (100) capable of automatically loading a finished product according to an embodiment of the present invention may be configured to include a cutting plate (110), a support plate (120), a delivery unit (130), and a loading unit (140), as illustrated in FIG. 1, etc.
이하에서는 상술한 구성들에 대하여 각각 상세하게 설명하기로 한다.Below, each of the above-described configurations will be described in detail.
먼저, 절단판(110)은, 연속적으로 성형되어 제공되는 반제품(SF)을 절단하는 커터(112)가 적어도 하나 이상 중앙부에 결합되고, 커터(112)의 내측에 중공(114)이 형성된 판상의 구성요소이다.First, the cutting plate (110) is a plate-shaped component in which at least one cutter (112) for cutting a continuously formed and provided semi-finished product (SF) is joined to the central portion, and a hollow (114) is formed on the inside of the cutter (112).
이러한 절단판(110)은, 커터(112)를 견고히 지지하며 고정할 수 있도록 고강도의 엔지니어링 플라스틱 또는 금속 소재로 제작되어 도 1 등에 도시된 바와 같이, 중공(114)을 통과한 완제품(F)이 아래쪽으로 자유 낙하되어 반복적으로 적층되며 적재될 수 있도록, 수평방향과 나란하게 설치될 수 있다.This cutting plate (110) is made of high-strength engineering plastic or metal material so as to firmly support and fix the cutter (112), and as shown in FIG. 1, etc., can be installed parallel to the horizontal direction so that the finished product (F) passing through the hollow (114) can fall freely downward and be repeatedly stacked and loaded.
다만, 필요에 따라 절단판(110)은, 도시된 바와 달리 수직방향과 나란하게 배치될 수도 있음은 물론이고, 후술할 지지판(120)에 대한 상대적인 직선구동을 통해 반제품(SF)에 대한 커터(112)의 절단작동이 반복 수행될 수 있도록, 상용화된 공지의 프레스장치(P)에 결합될 수 있다.However, if necessary, the cutting plate (110) may be arranged in a vertical direction, unlike as shown, and may be coupled to a commercially known press device (P) so that the cutting operation of the cutter (112) on the semi-finished product (SF) can be repeatedly performed through a relative linear drive with respect to the support plate (120) to be described later.
커터(112)는, 완제품(F)의 가장자리에 대응하도록 절곡된 폐루프 형상의 강판(톰슨날) 등으로 제작되어 합성수지, 나무 또는 금속 소재의 프레임에 고정된 상태로 절단판(110)에 손쉽게 결합되고 분리되는 구성요소로서, 반제품(SF)을 압축하여 절단하는 단부에 외날 또는 양날이 뾰족하게 형성될 수 있다.The cutter (112) is a component that is easily joined to and separated from the cutting plate (110) while being made of a closed-loop shaped steel plate (Thompson blade) or the like that is bent to correspond to the edge of the finished product (F) and is fixed to a frame made of synthetic resin, wood or metal material, and may have a single or double-edged edge formed sharply at the end that compresses and cuts the semi-finished product (SF).
이러한 커터(112)가, 다양한 형상과 배치로 성형되는 여러 가지 반제품(SF)에 대응하여 복수의 세트로 각각 개별 제작되면, 절단판(110)에 대한 탈부착을 통해 성형될 반제품(SF)에 따라 신속하게 교체 사용될 수 있게 된다. When these cutters (112) are individually manufactured in multiple sets to correspond to various semi-finished products (SF) to be formed in various shapes and arrangements, they can be quickly replaced and used according to the semi-finished products (SF) to be formed through attachment and detachment to the cutting plate (110).
위와 같이 복수의 세트로 구성된 커터(112)에 대한 단순 교체만으로 다양한 반제품(SF)에 대한 절단가공이 간편하고 신속하게 이루어질 수 있게 됨에 따라, 절단판(110) 전체를 교체하는 방식과 대비시 교체 작업성과 편의성 등이 향상될 수 있고, 제조 비용이 절감될 수 있으며, 다품종 소량 생산의 산업 현장에 가장 효율적으로 활용 및 적용될 수 있게 된다.As cutting processing for various semi-finished products (SF) can be easily and quickly performed by simply replacing the cutter (112) composed of multiple sets as described above, the efficiency and convenience of replacement can be improved compared to the method of replacing the entire cutting plate (110), manufacturing costs can be reduced, and it can be most efficiently utilized and applied in industrial sites for small-quantity production of a variety of products.
중공(114)은, 반제품(SF)으로부터 절단되어 분리된 완제품(F)이 통과할 수 있는 크기로 커터(112)의 내측에서 절단판(110)을 관통하도록 형성되는 구성요소로서, 후술할 적재부(140)에 절단된 완제품(F)이 적층되도록 안내하는 기능을 수행하게 된다.The hollow (114) is a component formed to penetrate the cutting plate (110) on the inside of the cutter (112) in a size that allows the finished product (F) cut and separated from the semi-finished product (SF) to pass through, and performs the function of guiding the cut finished product (F) to be stacked on the loading section (140) described later.
이러한 중공(114)은, 분리된 완제품(F)이 통과할 수 있고 상술한 커터(112)가 중공(114)을 기준으로 절단판(110)에 결합고정될 수 있는 크기와 형상이라면, 특별히 제한되지 않는다.The hollow space (114) is not particularly limited as long as it has a size and shape through which the separated finished product (F) can pass and the cutter (112) described above can be fixedly joined to the cutting plate (110) based on the hollow space (114).
지지판(120)은, 상술한 절단판(110)을 향한 상대적 직선구동에 따라 반제품(SF)을 절단위치로 안내 및 지지하는 한편, 상술한 커터(112)와의 압축작용을 통해 반제품(SF)을 절단하는 구성요소이다. The support plate (120) is a component that guides and supports the semi-finished product (SF) to the cutting position by relative linear driving toward the above-described cutting plate (110), and cuts the semi-finished product (SF) through a compressive action with the above-described cutter (112).
이러한 지지판(120)은, 고강도의 엔지니어링 플라스틱 또는 금속 소재로 제작되어 도 1 등에 도시된 바와 같이, 상술한 절단판(110)과 나란하게 수평방향으로 설치될 수 있고, 필요에 따라서는 도시된 바와 달리 수직방향의 절단판(110)과 나란하게 배치될 수도 있음은 물론이다.This support plate (120) is made of high-strength engineering plastic or metal material and can be installed horizontally parallel to the cutting plate (110) described above as shown in FIG. 1, and, if necessary, it can be arranged parallel to the vertical cutting plate (110) as shown.
이때, 지지판(120)은, 상술한 절단판(110)에 대한 상대적인 직선구동을 통해 반제품(SF)에 대한 커터(112)의 절단작동이 반복 수행될 수 있도록, 상용화된 공지의 프레스장치(P)에 결합될 수 있다. At this time, the support plate (120) can be coupled to a commercially known press device (P) so that the cutting operation of the cutter (112) on the semi-finished product (SF) can be repeatedly performed through a relative linear drive with respect to the cutting plate (110) described above.
즉, 프레스장치(P)는 지지판(120) 또는/및 절단판(110)이 서로를 향하여 상대적으로 직선구동하도록, 지지판(120) 및 절단판(110) 중 적어도 어느 하나에 설치될 수 있다.That is, the press device (P) can be installed on at least one of the support plate (120) and the cutting plate (110) so that the support plate (120) and/or the cutting plate (110) are driven relatively in a straight line toward each other.
본 발명의 실시예에 따른 지지판(120)은, 위와 같은 기능 내지 작용의 구현을 위해, 도 1 등에 도시된 바와 같이, 절단프레임(122), 지지코어(124), 진공펌프(126) 및 패드(128) 등을 포함하여 구성될 수 있다.The support plate (120) according to an embodiment of the present invention may be configured to include a cutting frame (122), a support core (124), a vacuum pump (126), and a pad (128), as shown in FIG. 1, etc., to implement the above-described function or action.
절단프레임(122)은, 절단판(110)을 향한 상대적 직선구동에 따라 커터(112)와 맞닿으며 반제품(SF)에 대한 압축작용을 함께 수행하기 위해 지지판(120)에 결합되고 분리되는 구성요소로서, 커터(112)의 손상이나 파손이 없도록 커터(112)보다 경도가 낮은 엔지니어링 플라스틱 또는 금속 소재로 제작될 수 있다.The cutting frame (122) is a component that is coupled and separated from the support plate (120) to perform a compressive action on the semi-finished product (SF) while in contact with the cutter (112) according to a relative linear drive toward the cutting plate (110), and can be manufactured from an engineering plastic or metal material having a lower hardness than the cutter (112) so as not to damage or break the cutter (112).
이러한 절단프레임(122)은, 절곡된 폐루프 형상의 커터(112) 단부에 형성된 외날 또는 양날에 대응하여 맞닿도록 형성된 틀부재와, 후술할 지지코어(124)가 삽입설치되도록 틀부재의 내측에 구비되는 장착공 등을 포함할 수 있다.This cutting frame (122) may include a frame member formed to correspond to a single edge or double edge formed at the end of a cutter (112) having a folded closed loop shape, and a mounting hole provided on the inside of the frame member so that a support core (124) to be described later is inserted and installed.
지지코어(124)는, 상술한 절단프레임(122)의 내측 즉, 장착공에 구비되어 반제품(SF)을 지지하는 구성요소로서, 도 1 등에 도시된 바와 같이, 지지면 및 가이드돌기(124a) 등을 포함하여 구성될 수 있다.The support core (124) is a component that is provided on the inside of the cutting frame (122) described above, i.e., in the mounting hole, to support the semi-finished product (SF), and may be configured to include a support surface and a guide projection (124a), as shown in FIG. 1, etc.
이때, 지지면은, 절단가공시 반제품(SF)에 밀착되어 흔들림 없이 반제품(SF)을 정확히 지지할 수 있도록 반제품(SF)의 일면에 대응하여 내측으로 오목하게 형성될 수 있다.At this time, the support surface can be formed concavely inwardly corresponding to one side of the semi-finished product (SF) so that the semi-finished product (SF) can be accurately supported without shaking by being in close contact with the semi-finished product (SF) during cutting processing.
그리고 가이드돌기(124a)는, 도 3에 도시된 바와 같이 연속 제공되는 반제품(SF)에 대한 절단가공을 위해 지지판(120)(또는 절단판(110))이 프레스장치(P)에 의해 직선구동하는 동안 반제품(SF)을 정확한 절단위치로 유도하는 구성요소이다.And, as illustrated in FIG. 3, the guide projection (124a) is a component that guides the semi-finished product (SF) to an accurate cutting position while the support plate (120) (or cutting plate (110)) is driven linearly by the press device (P) for cutting processing of the continuously provided semi-finished product (SF).
이러한 가이드돌기(124a)는, 반제품(SF)과 미리 접촉하도록 상술한 지지면의 둘레에서 반제품(SF)을 향해 돌출형성됨으로써, 정확한 절단위치를 다소 벗어난 위치에 반제품(SF)이 제공되더라도 반제품(SF)을 내측 지지면으로 자연스럽게 안내하게 된다.These guide projections (124a) are formed to protrude toward the semi-finished product (SF) around the periphery of the support surface described above so as to make prior contact with the semi-finished product (SF), thereby naturally guiding the semi-finished product (SF) to the inner support surface even if the semi-finished product (SF) is provided at a position that is somewhat off from the exact cutting position.
패드(128)는, 상술한 절단프레임(122)과 커터(112) 간의 압축작용에 의한 절단가공시 커터(112)를 보호하고 반제품(SF)에 대한 절단이 보다 원활히 이루어지도록 하기 위해 마련된 구성요소이다.The pad (128) is a component provided to protect the cutter (112) during cutting processing by the compression action between the cutting frame (122) and the cutter (112) described above and to enable smoother cutting of the semi-finished product (SF).
이러한 패드(128)는, 커터(112)와 절단프레임(122) 간의 완충을 위해 탄성소재로 제작되고, 커터(112)와 맞닿는 절단프레임(122)의 틀부재에 대응한 형상으로 이루어져 절단프레임(122)에 흡착고정될 수 있다.These pads (128) are made of an elastic material for cushioning between the cutter (112) and the cutting frame (122), and are formed in a shape corresponding to the frame member of the cutting frame (122) that comes into contact with the cutter (112) so that they can be absorbed and fixed to the cutting frame (122).
이때, 절단프레임(122)에 대한 상술한 패드(128)의 흡착고정은, 도 1 등에 도시된 바와 같이, 커터(112)를 향해 절단프레임(122)에 관통형성된 진공홀(122a)과, 소정의 배관을 통해 진공홀(122a)과 연통되는 진공펌프(126)의 작동에 의해 이루어질 수 있다.At this time, the above-described suction fixation of the pad (128) to the cutting frame (122) can be achieved by the operation of a vacuum hole (122a) formed through the cutting frame (122) toward the cutter (112) and a vacuum pump (126) that is connected to the vacuum hole (122a) through a predetermined pipe, as shown in FIG. 1 and the like.
상술한 바와 같은 절단프레임(122)과 지지코어(124)가, 앞서 언급한 커터(112)와 함께 다양한 형상과 배치로 성형되는 여러 가지 반제품(SF)에 대응하여 복수의 세트로 각각 개별 제작되면, 지지판(120)에 대한 탈부착을 통해 성형될 반제품(SF)에 따라 신속하게 교체 사용될 수 있게 된다. When the cutting frame (122) and the support core (124) as described above are individually manufactured as a plurality of sets to correspond to various semi-finished products (SF) to be formed in various shapes and arrangements together with the cutter (112) mentioned above, they can be quickly replaced and used according to the semi-finished products (SF) to be formed through attachment and detachment to the support plate (120).
위와 같이 복수의 세트로 구성된 절단프레임(122)과 지지코어(124))에 대한 단순 교체만으로 다양한 반제품(SF)에 대한 절단가공이 간편하고 신속하게 이루어질 수 있게 됨에 따라, 지지판(120) 전체를 교체하는 방식과 대비시 교체 작업성과 편의성 등이 향상될 수 있고 제조 비용이 절감될 수 있으며, 다품종 소량 생산의 산업 현장에 가장 효율적으로 활용 및 적용될 수 있게 된다.As cutting processing for various semi-finished products (SF) can be easily and quickly performed by simply replacing the cutting frame (122) and support core (124) consisting of multiple sets as described above, the convenience and efficiency of replacement can be improved and the manufacturing cost can be reduced compared to the method of replacing the entire support plate (120), and it can be most efficiently utilized and applied in industrial sites for small-quantity production of a variety of products.
송출부(130)는, 반제품(SF)으로부터 절단되어 추출된 완제품(F)이 중공(114)을 통과하여 적재부(140)에 적층되며 수납되도록 완제품(F)을 강제로 이송시키는 구성요소로서, 도 1 등에 도시된 바와 같이, 관통홀(132), 공압장치(134) 및 직선구동장치(136) 등을 포함하여 구성될 수 있다.The delivery unit (130) is a component that forcibly transfers the finished product (F) so that the finished product (F) cut and extracted from the semi-finished product (SF) passes through the hollow (114) and is stacked and stored in the loading unit (140). As shown in FIG. 1, etc., the delivery unit may be configured to include a through hole (132), a pneumatic device (134), and a linear driving device (136).
관통홀(132)은, 반제품(SF)의 일면을 향해 적어도 하나 이상이 지지코어(124)에 관통형성되어 이루어지는 구성요소로서, 절단되어 추출된 완제품(F)의 크기나 구조에 따라 형성 개수는 적절하게 증감될 수 있다.The through hole (132) is a component formed by at least one penetrating through the support core (124) toward one side of the semi-finished product (SF), and the number of through holes formed can be appropriately increased or decreased depending on the size or structure of the finished product (F) cut and extracted.
공압장치(134)는, 제어신호에 따라 지지코어(124)와 절단된 완제품(F) 사이에 고압의 공압(AP)을 순간적으로 제공하기 위해 소정의 배관을 통해 상술한 관통홀(132)과 연통되는 구성요소이다.The pneumatic device (134) is a component that is connected to the above-described through-hole (132) through a predetermined pipe to instantaneously provide high pressure pneumatic pressure (AP) between the support core (124) and the cut finished product (F) according to a control signal.
이러한 공압장치(134)는, 제어신호에 따라 외부의 공기를 흡인하여 압축된 고압의 공기를 송출할 수 있는 상용화된 공지의 송풍기, 블로워 또는 콤프레셔 등과, 이에 결합되어 제어신호에 따라 공압(AP)의 송출을 개폐하는 제어밸브 등으로 구성될 수 있다.These pneumatic devices (134) may be configured with a commercially available blower, blower or compressor capable of sucking in external air and transmitting compressed high-pressure air according to a control signal, and a control valve coupled thereto that opens and closes the transmission of pneumatic pressure (AP) according to a control signal.
본 발명에서 언급되는 제어신호는, 본 발명에 따른 절단장치(100), 성형장치(10) 및 수거롤러(20) 등의 작동을 제어하기 위해 구비되는 컨트롤러(미도시)에 의해 생성되어 각 장치들을 설정된 순서에 따라 구동시키는 전기적 신호 등을 말한다.The control signal mentioned in the present invention refers to an electrical signal generated by a controller (not shown) provided to control the operation of the cutting device (100), the forming device (10), and the collection roller (20) according to the present invention, and to drive each device according to a set order.
위와 같은 관통홀(132)과 공압장치(134)로 인해 지지코어(124)와 완제품(F) 사이로 소정의 공압(AP)이 제공됨에 따라, 절단된 완제품(F)은 지지코어(124)에 밀착된 상태에서 도 6에 도시된 바와 같이 커터(112)의 내측으로 강제 삽입된 후 중공(114)을 거쳐 적재부(140)로 이송될 수 있게 된다.As a predetermined air pressure (AP) is provided between the support core (124) and the finished product (F) due to the through hole (132) and the pneumatic device (134) as described above, the cut finished product (F) can be forcibly inserted into the inside of the cutter (112) as shown in FIG. 6 while in close contact with the support core (124) and then transferred to the loading part (140) through the hollow (114).
직선구동장치(136)는, 반제품(SF)으로부터 절단되어 추출된 완제품(F)이 적재부(140)로 강제 이송되도록, 상술한 관통홀(132) 및 공압장치(134)와 함께 또는 독립적으로 작동하는 구성요소로서, 상술한 절단프레임(122)의 내측에 슬라이드 가능하게 삽입된 지지코어(124)와 결합될 수 있다.The linear driving device (136) is a component that operates independently or together with the above-described through hole (132) and pneumatic device (134) to forcibly transport the finished product (F) cut and extracted from the semi-finished product (SF) to the loading unit (140), and can be combined with the support core (124) that is slidably inserted into the inside of the above-described cutting frame (122).
이러한 직선구동장치(136)는, 제어신호에 따라 직선구동하여 분리된 완제품(F)을 커터(112)의 내측으로 밀어줄 수 있는 상용화된 공지의 액추에이터로 구현될 수 있다.This linear driving device (136) can be implemented as a commercially available known actuator that can push the separated finished product (F) toward the inside of the cutter (112) by linearly driving according to a control signal.
일례로 공지의 액추에이터는, 유압 또는 공압실린더, 모터 등에 연결된 스크류축과 스크류축을 따라 직선왕복하는 너트로 구성된 볼스크류, 모터 등에 연결된 피니언과 랙기어 등일 수 있다.For example, the actuator of the disclosure may be a ball screw consisting of a screw shaft connected to a hydraulic or pneumatic cylinder, motor, etc., and a nut that reciprocates linearly along the screw shaft, a pinion and rack gear connected to the motor, etc.
상술한 바와 같은 직선구동장치(136)가 앞서 언급한 관통홀(132) 및 공압장치(134)와 함께 작동하는 경우, 절단된 완제품(F)은 보다 신속하게 적재부(140)로 강제 이동될 수 있고, 반제품(SF)을 연속 제조하는 성형장치(10)는 생산 능력의 저하나 지연 없이 연속적으로 반제품(SF)을 대량 생산할 수 있게 된다.When the linear driving device (136) as described above operates together with the through hole (132) and the pneumatic device (134) mentioned above, the cut finished product (F) can be forcibly moved to the loading unit (140) more quickly, and the molding device (10) for continuously manufacturing the semi-finished product (SF) can continuously mass-produce the semi-finished product (SF) without any decrease or delay in production capacity.
적재부(140)는, 절단된 후 상술한 송출부(130)에 의해 강제 이송된 완제품(F)을 일방향으로 적층 수납하고 외부로 반출하는 구성요소로서, 도 1 등에 도시된 바와 같이, 적재판(142) 및 반출장치(144) 등을 포함하여 구성될 수 있다.The loading unit (140) is a component that stacks and stores the finished product (F) that has been forcibly transported by the above-described delivery unit (130) after being cut in one direction and then transports it to the outside. As shown in FIG. 1, etc., it can be configured to include a loading plate (142) and a transport device (144).
적재판(142)은, 적층되는 완제품(F)의 개수를 조절하기 위해 상하로 이동하는 구성요소이고, 반출장치(144)는 적층 수납된 완제품(F)을 절단장치(100)의 바깥쪽으로 이송시키기 위해 직선구동하는 구성요소이다.The loading plate (142) is a component that moves up and down to control the number of finished products (F) to be stacked, and the removal device (144) is a component that drives linearly to transport the stacked finished products (F) to the outside of the cutting device (100).
이러한 적재판(142) 및 반출장치(144)의 직선구동은, 상술한 바와 같은 유압 또는 공압실린더, 모터 등에 연결된 스크류축과 스크류축을 따라 직선왕복하는 너트로 구성된 볼스크류, 모터 등에 연결된 피니언과 랙기어 등에 의해 구현될 수 있다.The linear drive of the loading plate (142) and the unloading device (144) can be implemented by a ball screw, a pinion and rack gear connected to the motor, etc., which are composed of a screw shaft connected to the hydraulic or pneumatic cylinder, motor, etc., as described above, and a nut that reciprocates linearly along the screw shaft.
이하에서는 본 발명의 실시예에 따른 완제품 자동적재가 가능한 절단장치(100)의 작동 과정을 도 2 내지 도 8을 참조하여 설명하기로 한다.Hereinafter, the operation process of a cutting device (100) capable of automatically loading a finished product according to an embodiment of the present invention will be described with reference to FIGS. 2 to 8.
먼저, 도 2에 도시된 바와 같이 성형장치(10)로부터 연속 제조되는 반제품(SF)을 본 발명의 절단장치(100) 내부로 투입하기 위해, 본 발명의 컨트롤러는, 프레스장치(P)에 제어신호를 전달하여 지지판(120)을 상방으로 직선구동시키는 제어를 수행하게 된다.First, as shown in Fig. 2, in order to feed a semi-finished product (SF) continuously manufactured from a molding device (10) into the cutting device (100) of the present invention, the controller of the present invention transmits a control signal to a press device (P) to perform control to drive the support plate (120) linearly upward.
그리고 본 발명의 컨트롤러는, 합성수지시트(RS)의 일단부가 고정된 수거롤러(20)에 제어신호를 전달하여 연속 제조되는 반제품(SF)이 지지판(120)과 절단판(110) 사이의 절단위치에 놓이도록 수거롤러(20)의 회전을 제어하게 된다.And the controller of the present invention transmits a control signal to a collection roller (20) to which one end of a synthetic resin sheet (RS) is fixed, thereby controlling the rotation of the collection roller (20) so that a continuously manufactured semi-finished product (SF) is placed at a cutting position between a support plate (120) and a cutting plate (110).
다음으로, 도 3에 도시된 바와 같이, 연속 제조된 반제품(SF)이 지지판(120)의 지지코어(124)에 안착되도록 하기 위해, 본 발명의 컨트롤러는, 프레스장치(P)에 제어신호를 전달하여 지지판(120)을 하방으로 직선구동시키는 제어를 수행하게 된다.Next, as shown in Fig. 3, in order to ensure that the continuously manufactured semi-finished product (SF) is settled on the support core (124) of the support plate (120), the controller of the present invention transmits a control signal to the press device (P) to perform control to drive the support plate (120) linearly downward.
이때, 가이드돌기(124a)는 지지코어(124)의 지지면보다 먼저 연속 제공된 반제품(SF)과 접촉하면서 반제품(SF)을 지지코어(124)의 지지면으로 자연스럽게 안내함으로써, 반제품(SF)을 정확한 절단위치에 안착시키게 된다.At this time, the guide projection (124a) naturally guides the semi-finished product (SF) to the support surface of the support core (124) by coming into contact with the semi-finished product (SF) provided continuously before the support surface of the support core (124), thereby settling the semi-finished product (SF) at the correct cutting position.
다음으로, 위와 같이 연속 제조된 반제품(SF)이 가이드돌기(124a)에 의해 정확한 절단위치에 안착하게 되면, 본 발명의 컨트롤러는, 도 4에 도시된 바와 같이, 커터(112)와 절단프레임(122) 간의 압축작용 즉, 절단작용이 반제품(SF)에 가해지도록 프레스장치(P)에 제어신호를 전달하여 지지판(120)을 하방으로 직선구동시키는 제어를 수행하게 된다.Next, when the semi-finished product (SF) continuously manufactured as above is settled at an accurate cutting position by the guide projection (124a), the controller of the present invention transmits a control signal to the press device (P) so that a compressive action, i.e., a cutting action, between the cutter (112) and the cutting frame (122) is applied to the semi-finished product (SF), as shown in FIG. 4, thereby performing a control to drive the support plate (120) downward in a straight line.
이때, 완제품(F)은 지지판(120)에 접촉한 상태로 반제품(SF)으로부터 절단되어 분리되게 된다. At this time, the finished product (F) is cut and separated from the semi-finished product (SF) while in contact with the support plate (120).
다음으로, 도 5에 도시된 바와 같이, 반제품(SF)으로부터 절단되어 분리된 완제품(F)이 커터(112)의 내측으로 강제 삽입되도록, 본 발명의 컨트롤러는, 직선구동장치(136)에 제어신호를 전달하여 완제품(F)과 밀착상태를 유지하는 지지코어(124)를 하방으로 직선구동시키는 제어를 수행하게 된다.(강제 이송의 제1 공정)Next, as shown in Fig. 5, the controller of the present invention transmits a control signal to the linear driving device (136) to perform a control to linearly drive the support core (124) downward so that the finished product (F) cut and separated from the semi-finished product (SF) is forcibly inserted into the inside of the cutter (112). (First process of forced transport)
다음으로, 도 6에 도시된 바와 같이, 커터(112)의 내측에 삽입된 완제품(F)이 커터(112)의 내측에서 이탈된 후 중공(114)을 거쳐 적재판(142)에 적층 수납되도록, 본 발명의 컨트롤러는, 공압장치(134)에 제어신호를 전달하여 관통홀(132)을 통해 공압(AP)을 방출하는 제어를 수행하게 된다.(강제 이송의 제2 공정)Next, as shown in Fig. 6, the controller of the present invention transmits a control signal to the pneumatic device (134) to perform control to release pneumatic pressure (AP) through the through hole (132) so that the finished product (F) inserted into the inside of the cutter (112) is detached from the inside of the cutter (112) and then stacked and stored on the loading plate (142) through the hollow (114). (Second process of forced transport)
다음으로, 도 7에 도시된 바와 같이, 성형장치(10)로부터 연속 제조되는 반제품(SF)이 다시 본 발명의 절단장치(100) 내부로 투입되도록 하기 위해, 본 발명의 컨트롤러는, 프레스장치(P)와 직선구동장치(136)에 제어신호를 전달하여 지지판(120)과 지지코어(124)를 상방으로 직선구동시키는 제어를 수행하게 된다.Next, as shown in Fig. 7, in order to allow the semi-finished product (SF) continuously manufactured from the molding device (10) to be fed back into the cutting device (100) of the present invention, the controller of the present invention transmits a control signal to the press device (P) and the linear driving device (136) to perform control to linearly drive the support plate (120) and the support core (124) upward.
그리고 본 발명의 컨트롤러는, 완제품(F)이 추출된 스크랩(SC)이 수거롤러(20)에 회수되도록 수거롤러(20)에 제어신호를 전달하여 수거롤러(20)를 회전시키는 제어하게 된다.And the controller of the present invention transmits a control signal to the collection roller (20) to control the rotation of the collection roller (20) so that the scrap (SC) from which the finished product (F) is extracted is recovered by the collection roller (20).
마지막으로, 도 8에 도시된 바와 같이, 성형장치(10)에서 연속 제조된 반제품(SF)으로부터 반복적으로 절단된 후 적재부(140)에 자동 적재된 완제품(F)이 외부로 반출될 수 있도록, 본 발명의 컨트롤러는, 반출장치(144)에 제어신호를 전달하여 반출장치(144)를 직선구동시키는 제어를 수행하게 된다.Finally, as shown in Fig. 8, the controller of the present invention transmits a control signal to the unloading device (144) to perform control to drive the unloading device (144) in a straight line so that the finished product (F) that has been repeatedly cut from the semi-finished product (SF) continuously manufactured in the molding device (10) and then automatically loaded into the loading unit (140) can be unloaded to the outside.
이때, 적재부(140)에 자동 적재되며 적층되는 완제품(F)의 개수는 적재판(142)의 승강작동에 따라 증감될 수 있다.At this time, the number of finished products (F) that are automatically loaded and stacked on the loading unit (140) can increase or decrease depending on the lifting operation of the loading plate (142).
앞에서, 본 발명의 특정한 실시예가 설명되고 도시되었지만 본 발명은 기재된 실시예에 한정되는 것이 아니고, 본 발명의 사상 및 범위를 벗어나지 않고 다양하게 수정 및 변형할 수 있음은 이 기술의 분야에서 통상의 지식을 가진 자에게 자명한 일이다. 따라서, 그러한 수정예 또는 변형예들은 본 발명의 기술적 사상이나 관점으로부터 개별적으로 이해되어서는 안 되며, 변형된 실시예들은 본 발명의 특허청구범위에 속한다 하여야 할 것이다.Although specific embodiments of the present invention have been described and illustrated above, it will be apparent to those skilled in the art that the present invention is not limited to the described embodiments, and that various modifications and variations can be made without departing from the spirit and scope of the present invention. Accordingly, such modifications or variations should not be understood individually from the technical spirit or perspective of the present invention, and the modified embodiments should fall within the scope of the claims of the present invention.
RS: 합성수지시트
SF: 반제품
F: 완제품
SC: 스크랩
10: 연속 성형장치
20: 수거롤러
100: 완제품 자동적재가 가능한 절단장치
110: 절단판
112: 커터
114: 중공
P: 프레스장치
120: 지지판
122: 절단프레임
122a: 진공홀
124: 지지코어
124a: 가이드돌기
126: 진공펌프
128: 패드
130: 송출부
132: 관통홀
134: 공압장치
AP: 공압
136: 직선구동장치
140: 적재부
142: 적재판
144: 반출장치RS: Synthetic resin sheet
SF: Semi-finished product
F: Finished product
SC: Scrap
10: Continuous forming device
20: Collection roller
100: Cutting device capable of automatically loading finished products
110: Cutting board
112: Cutter
114: Hollow
P: Press device
120: Support plate
122: Cutting Frame
122a: Vacuum hole
124: Support Core
124a: Guide protrusion
126: Vacuum pump
128: Pad
130: Transmission unit
132: Through hole
134: Pneumatic Device
AP: Pneumatic
136: Straight line drive
140: Loading section
142: Loading plate
144: Export device
Claims (2)
완제품의 가장자리에 대응하는 형상의 커터가 결합되고, 상기 커터의 내측에 중공이 형성된 절단판; 상기 절단판을 향한 상대적 직선구동에 따라 반제품을 절단위치로 안내 및 지지하고, 상기 커터와의 압축작용을 통해 반제품을 절단하는 지지판; 및 반제품으로부터 절단되어 추출된 완제품이 상기 중공을 통과하여 적재부에 적층되며 수납되도록 완제품을 강제로 이송하는 송출부를 포함하고,
상기 지지판은,
상기 절단판을 향한 상대적 직선구동에 따라 상기 커터와 맞닿으며 반제품에 대한 압축작용을 함께 수행하는 절단프레임; 반제품의 일면을 지지할 수 있는 형상으로 상기 절단프레임의 내측에 구비고, 반제품을 절단위치로 안내하는 가이드돌기가 가장자리에 형성된 지지코어; 상기 커터를 향해 상기 절단프레임에 관통형성된 상태로 진공펌프와 연통되는 진공홀; 및 상기 진공펌프의 작동에 따라 상기 절단프레임에 진공흡착되어 상기 커터를 보호하는 탄성소재의 패드를 포함하며,
상기 송출부는,
반제품의 일면을 향해 상기 지지코어에 관통형성된 관통홀; 및 상기 관통홀과 연통된 상태로 제어신호에 따라 공압을 제공하여 반제품으로부터 절단되어 추출된 완제품을 상기 적재부로 강제 이송하는 공압장치를 포함하는 것을 특징으로 하는 완제품 자동적재가 가능한 절단장치.A cutting device that continuously receives semi-finished products from a molding device that molds synthetic resin sheets into semi-finished products of a predetermined shape and cuts them into finished products.
A cutting plate having a cutter having a shape corresponding to the edge of a finished product and having a hollow formed on the inside of the cutter; a support plate that guides and supports a semi-finished product to a cutting position according to a relative linear drive toward the cutting plate and cuts the semi-finished product through a compressive action with the cutter; and a delivery section that forcibly transfers the finished product so that the finished product cut and extracted from the semi-finished product passes through the hollow and is stacked and stored in a loading section.
The above support plate,
A cutting frame which comes into contact with the cutter and performs a compressive action on the semi-finished product together with the cutter according to a relative linear drive toward the cutting plate; a support core which is provided on the inside of the cutting frame in a shape capable of supporting one side of the semi-finished product and has a guide protrusion formed on the edge for guiding the semi-finished product to a cutting position; a vacuum hole which is formed penetrating the cutting frame toward the cutter and communicates with a vacuum pump; and an elastic pad which is vacuum-absorbed to the cutting frame according to the operation of the vacuum pump and protects the cutter.
The above transmitter,
A cutting device capable of automatically loading a finished product, characterized by including a through hole formed through the support core toward one side of a semi-finished product; and a pneumatic device that provides pneumatic pressure according to a control signal in a state of being in communication with the through hole to forcibly transfer a finished product cut and extracted from the semi-finished product to the loading unit.
완제품의 가장자리에 대응하는 형상의 커터가 결합되고, 상기 커터의 내측에 중공이 형성된 절단판; 상기 절단판을 향한 상대적 직선구동에 따라 반제품을 절단위치로 안내 및 지지하고, 상기 커터와의 압축작용을 통해 반제품을 절단하는 지지판; 및 반제품으로부터 절단되어 추출된 완제품이 상기 중공을 통과하여 적재부에 적층되며 수납되도록 완제품을 강제로 이송하는 송출부를 포함하고,
상기 지지판은,
상기 절단판을 향한 상대적 직선구동에 따라 상기 커터와 맞닿으며 반제품에 대한 압축작용을 함께 수행하는 절단프레임; 반제품의 일면을 지지할 수 있는 형상으로 상기 절단프레임의 내측에 구비고, 반제품을 절단위치로 안내하는 가이드돌기가 가장자리에 형성된 지지코어; 상기 커터를 향해 상기 절단프레임에 관통형성된 상태로 진공펌프와 연통되는 진공홀; 및 상기 진공펌프의 작동에 따라 상기 절단프레임에 진공흡착되어 상기 커터를 보호하는 탄성소재의 패드를 포함하며,
상기 송출부는,
상기 절단프레임의 내측에 슬라이드 가능하게 삽입된 상기 지지코어와 결합된 상태로 제어신호에 따라 직선구동하여 반제품으로부터 절단되어 추출된 완제품을 상기 적재부로 강제 이송하는 직선구동장치를 포함하는 것을 특징으로 하는 완제품 자동적재가 가능한 절단장치.A cutting device that continuously receives semi-finished products from a molding device that molds synthetic resin sheets into semi-finished products of a predetermined shape and cuts them into finished products.
A cutting plate having a cutter having a shape corresponding to the edge of a finished product and having a hollow formed on the inside of the cutter; a support plate that guides and supports a semi-finished product to a cutting position according to a relative linear drive toward the cutting plate and cuts the semi-finished product through a compressive action with the cutter; and a delivery section that forcibly transfers the finished product so that the finished product cut and extracted from the semi-finished product passes through the hollow and is stacked and stored in a loading section.
The above support plate,
A cutting frame which comes into contact with the cutter and performs a compressive action on the semi-finished product together with the cutter according to a relative linear drive toward the cutting plate; a support core which is provided on the inside of the cutting frame in a shape capable of supporting one side of the semi-finished product and has a guide protrusion formed on the edge for guiding the semi-finished product to a cutting position; a vacuum hole which is formed penetrating the cutting frame toward the cutter and communicates with a vacuum pump; and an elastic pad which is vacuum-absorbed to the cutting frame according to the operation of the vacuum pump and protects the cutter.
The above transmitter,
A cutting device capable of automatically loading finished products, characterized in that it includes a linear driving device that is coupled with the support core slidably inserted into the inside of the cutting frame and drives linearly according to a control signal to forcibly transport a finished product cut from a semi-finished product and extracted from it to the loading unit.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2000233399A (en) * | 1999-02-15 | 2000-08-29 | Sumitomo Heavy Ind Ltd | Product accumulation device in trimming machine |
JP2004009698A (en) * | 2002-06-11 | 2004-01-15 | Asano Laboratories Co Ltd | Apparatus, die and method for trimming molding |
JP2010228021A (en) | 2009-03-26 | 2010-10-14 | Asano Laboratories Co Ltd | Punching device and punching method |
JP2012254076A (en) | 2011-04-12 | 2012-12-27 | Echo Electricity Co Ltd | Cutter for coverslip with adherent cell |
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JPH10119000A (en) * | 1996-10-25 | 1998-05-12 | Sintokogio Ltd | Trimming die |
KR200460128Y1 (en) | 2010-06-14 | 2012-05-04 | 김범회 | Thomson Molding Device |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2000233399A (en) * | 1999-02-15 | 2000-08-29 | Sumitomo Heavy Ind Ltd | Product accumulation device in trimming machine |
JP2004009698A (en) * | 2002-06-11 | 2004-01-15 | Asano Laboratories Co Ltd | Apparatus, die and method for trimming molding |
JP2010228021A (en) | 2009-03-26 | 2010-10-14 | Asano Laboratories Co Ltd | Punching device and punching method |
JP2012254076A (en) | 2011-04-12 | 2012-12-27 | Echo Electricity Co Ltd | Cutter for coverslip with adherent cell |
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