KR20230142057A - Manufacturing method of functional reinforced interior materials. - Google Patents
Manufacturing method of functional reinforced interior materials. Download PDFInfo
- Publication number
- KR20230142057A KR20230142057A KR1020220040373A KR20220040373A KR20230142057A KR 20230142057 A KR20230142057 A KR 20230142057A KR 1020220040373 A KR1020220040373 A KR 1020220040373A KR 20220040373 A KR20220040373 A KR 20220040373A KR 20230142057 A KR20230142057 A KR 20230142057A
- Authority
- KR
- South Korea
- Prior art keywords
- mineral
- functional
- weight
- parts
- expanded
- Prior art date
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- 239000000463 material Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 38
- 239000011707 mineral Substances 0.000 claims abstract description 38
- 239000004922 lacquer Substances 0.000 claims abstract description 25
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000003063 flame retardant Substances 0.000 claims abstract description 24
- 239000000853 adhesive Substances 0.000 claims abstract description 15
- 230000001070 adhesive effect Effects 0.000 claims abstract description 15
- 229910052902 vermiculite Inorganic materials 0.000 claims abstract description 14
- 239000010455 vermiculite Substances 0.000 claims abstract description 14
- 235000019354 vermiculite Nutrition 0.000 claims abstract description 14
- 229910001562 pearlite Inorganic materials 0.000 claims abstract description 13
- 239000000123 paper Substances 0.000 claims abstract description 7
- 239000000835 fiber Substances 0.000 claims abstract description 6
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 239000000243 solution Substances 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 13
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 11
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 229920000642 polymer Polymers 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
- 239000000049 pigment Substances 0.000 claims description 6
- 239000005909 Kieselgur Substances 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000000227 bioadhesive Substances 0.000 claims description 5
- 239000003610 charcoal Substances 0.000 claims description 5
- 239000004927 clay Substances 0.000 claims description 5
- 239000010977 jade Substances 0.000 claims description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- 229910021536 Zeolite Inorganic materials 0.000 claims description 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 229910052900 illite Inorganic materials 0.000 claims description 4
- VGIBGUSAECPPNB-UHFFFAOYSA-L nonaaluminum;magnesium;tripotassium;1,3-dioxido-2,4,5-trioxa-1,3-disilabicyclo[1.1.1]pentane;iron(2+);oxygen(2-);fluoride;hydroxide Chemical compound [OH-].[O-2].[O-2].[O-2].[O-2].[O-2].[F-].[Mg+2].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[K+].[K+].[K+].[Fe+2].O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2 VGIBGUSAECPPNB-UHFFFAOYSA-L 0.000 claims description 4
- 239000004408 titanium dioxide Substances 0.000 claims description 4
- 239000010457 zeolite Substances 0.000 claims description 4
- 239000007799 cork Substances 0.000 claims description 3
- 239000006260 foam Substances 0.000 claims description 3
- 239000002075 main ingredient Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 2
- 241001474374 Blennius Species 0.000 claims description 2
- 239000004111 Potassium silicate Substances 0.000 claims description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 2
- 239000004115 Sodium Silicate Substances 0.000 claims description 2
- 230000001476 alcoholic effect Effects 0.000 claims description 2
- 229960001126 alginic acid Drugs 0.000 claims description 2
- 235000010443 alginic acid Nutrition 0.000 claims description 2
- 229920000615 alginic acid Polymers 0.000 claims description 2
- 239000000783 alginic acid Substances 0.000 claims description 2
- 150000004781 alginic acids Chemical class 0.000 claims description 2
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 claims description 2
- 229910052912 lithium silicate Inorganic materials 0.000 claims description 2
- 239000000025 natural resin Substances 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 229910052913 potassium silicate Inorganic materials 0.000 claims description 2
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 claims description 2
- 235000019353 potassium silicate Nutrition 0.000 claims description 2
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 2
- 239000011550 stock solution Substances 0.000 claims description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims description 2
- 230000032683 aging Effects 0.000 claims 1
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 8
- 230000001877 deodorizing effect Effects 0.000 abstract description 7
- 239000003086 colorant Substances 0.000 abstract description 5
- 238000004332 deodorization Methods 0.000 abstract description 4
- 238000009413 insulation Methods 0.000 abstract description 4
- 238000010276 construction Methods 0.000 abstract description 3
- 230000005855 radiation Effects 0.000 abstract description 2
- 239000005445 natural material Substances 0.000 abstract 1
- 239000010451 perlite Substances 0.000 abstract 1
- 235000019362 perlite Nutrition 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 10
- 230000002265 prevention Effects 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 238000011109 contamination Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- -1 foamboard Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/002—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/042—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/06—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L5/00—Compositions of polysaccharides or of their derivatives not provided for in groups C08L1/00 or C08L3/00
- C08L5/04—Alginic acid; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L93/00—Compositions of natural resins; Compositions of derivatives thereof
- C08L93/04—Rosin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D193/00—Coating compositions based on natural resins; Coating compositions based on derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J1/00—Adhesives based on inorganic constituents
- C09J1/02—Adhesives based on inorganic constituents containing water-soluble alkali silicates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J105/00—Adhesives based on polysaccharides or on their derivatives, not provided for in groups C09J101/00 or C09J103/00
- C09J105/04—Alginic acid; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J193/00—Adhesives based on natural resins; Adhesives based on derivatives thereof
- C09J193/04—Rosin
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/002—Coverings or linings, e.g. for walls or ceilings made of webs, e.g. of fabrics, or wallpaper, used as coverings or linings
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
- B32B2607/02—Wall papers, wall coverings
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Inorganic Chemistry (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Laminated Bodies (AREA)
- Paper (AREA)
- Finishing Walls (AREA)
Abstract
건축 내장재로 질석 진주암 등의 광물성 재료를 고온에서 팽창 시켜 벽지 보드 타일 등의 형태로 가공하여 사용하고 있다. 특히 팽창질석이나 팽창진주석 등은 가볍고 미관이 자연스럽고 내추럴하며 친환경 적이고 단열성 조습성 탈취성 난연성 원적외선 방사 등의 기능이 있어 건축용 내장재로 다양하게 이용되고 있다. 본 발명은 이러한 광물성 건축 내장재의 표면을 강화시켜 내구성을 향상시키고 항균성 탈취성 난연성을 부가하며 다양한 색상과 문양등 미적 감각을 개선시키기 위한 것이다. 본 발명은 건축 내장재 로 쓰이는 팽창질석이나 팽창진주석 등 팽창 광물을 내구성이 있는 천연섬유나 종이 등 시트에 광물성 난연 접착제로 부착시켜 벽지형태의 난연성 베이스 시트를 만든 후 하단에 천연물 소재 베이스 보드를 접착하고 상단에 기능성이 부가된 옻칠 코팅을 함으로서 기능성 강화 건축 내장재(벽지, 보드, 타일)를 제공 할 수 있게 된다.Mineral materials such as vermiculite and perlite are used as building interior materials by expanding them at high temperatures and processing them into forms such as wallpaper, boards, and tiles. In particular, expanded vermiculite or expanded pearlite are used in a variety of ways as interior materials for construction because they are light, have natural and natural aesthetics, are eco-friendly, and have functions such as insulation, humidity control, deodorization, flame retardancy, and far-infrared radiation. The present invention is intended to strengthen the surface of these mineral building interior materials to improve durability, add antibacterial, deodorizing and flame retardant properties, and improve aesthetic sense such as various colors and patterns. The present invention involves attaching expanded minerals such as expanded vermiculite or expanded pearlite, which are used as building interior materials, to sheets such as durable natural fibers or paper with a mineral flame retardant adhesive to create a flame retardant base sheet in the form of wallpaper, and then attaching a natural material base board to the bottom. By applying a lacquer coating with added functionality on the top, it is possible to provide functionally enhanced building interior materials (wallpaper, boards, tiles).
Description
본 발명은 팽창질석 팽창진주석등 광물성 소재를 광물성 난연 접착제를 이용하여 섬유 종이 등 시트에 접착하여 벽지 형태의 베이스 시트를 만든 후 하단에 천연물 소재의 베이스 보드를 부착하고 상단 면에 기능성 옻칠액으로 코팅한 기능성 건축 내장재의 제조방법에 관한 것이다. 본 발명에서는 단열 흡음 탈취 등의 효과가 있는 팽창질석 또는 팽창진주석이 섬유 종이등 시트에 도포 접착 압착 건조되어 있는 벽지 형태의 난연성 베이스 시트를 만들고 하단에 광물성 난연 접착제를 이용하여 목재보드 코르크보드 폼보드 섬유보드 종이보드 등 천연물 소재의 베이스 보드층을 형성 시키고 상단에 기능성 옻칠을 함으로서 표면 강화등 내구성과 난연성 등이 향상되고 항균 탈취흡착 오염방지 등 기능성이 부가되며 다양한 디자인과 칼라 문양 무늬를 제공할 수 있는 고품질의 기능성 건축 내장재(벽지, 보드, 타일)를 제공 하기위한 것이다.In the present invention, a base sheet in the form of wallpaper is made by adhering mineral materials such as expanded vermiculite and expanded pearlite to sheets such as fiber paper using a mineral flame retardant adhesive, then attaching a base board made of natural materials to the bottom and coating the top surface with a functional lacquer solution. This relates to a manufacturing method for functional building interior materials. In the present invention, expanded vermiculite or expanded pearlite, which has effects such as insulation, sound absorption, and deodorization, is applied to a sheet such as fiber paper, glued, pressed, and dried to create a flame retardant base sheet in the form of wallpaper, and a mineral flame retardant adhesive is used at the bottom to form a wooden board, cork board, and foam board. By forming a base board layer of natural materials such as fiber board and paper board and applying functional lacquer on the top, durability and flame retardancy such as surface strengthening are improved, functionality such as antibacterial, deodorizing, adsorption, and pollution prevention is added, and various designs and color patterns can be provided. The purpose is to provide high-quality, functional architectural interior materials (wallpaper, boards, tiles).
팽창질석이나 팽창진주석 등 광물성 건축 소재는 단열 조습 탈취 난연 등의 기능이 있어 벽지 보드 타일 등의 형태로 개발되어 건축현장 특히 아파트 주택 상업 공간 등에서 고급 실내 내장재로 활용되고 있다. 본 발명은 액상 규산염과 천연물 접착제에 규조토 맥반석 황토 옥 숯 등의 광물성 분말을 선택적으로 함유시킨 광물성 난연 접착제를 개발 하여 활용 함으로서소재 자체의 기능성과 더불어 난연성 견뢰성 친환경성을 보강하고 우르시올 폴리머 함유 옻칠액에 난연성과 접착성 보강을 위한 액상 규산염 더불어 나노은과 이산화티타늄 제올라이트 일라이트의 항균성 탈취 흡착 오염방지 등의 효과가 배가되며 천연색소에 의한 색상의 다변화가 가능한 기능성 옻칠을 개발하여 적용하여 신규한 기능성 강화 건축 내장재를 제공할 수 있게 해준다. 또한 본 발명에 의한 기능성 건축 내장재는 상기 공정에 의해 견뢰성 향상 등 표면이 강화되어 기존의 기능성에 더하여 내구성과 난연성을 향상시킬 수 있고 항균 탈취 흡착 오염방지 등의 효과가 있으며 더불어 베이스시트를 다양한 칼라와 문양 등으로 도안하여 오리거나 절단하여 베이스보드에 부착하는 공정에서 더 한층 미적 기능이 배가된 고품질의 기능성 건축 내장재를 제공할 수 있게 된다.Mineral building materials such as expanded vermiculite and expanded pearlite have functions such as insulation, moisture control, deodorization, and flame retardancy, so they have been developed in the form of wallpaper, boards, and tiles, and are used as high-quality interior interior materials in construction sites, especially apartments, houses, and commercial spaces. The present invention develops and utilizes a mineral flame retardant adhesive that selectively contains mineral powders such as diatomaceous earth, red clay, jade, and charcoal in liquid silicate and natural adhesive, thereby reinforcing the functionality of the material itself as well as flame retardancy, fastness, and eco-friendliness, and lacquer containing ursiol polymer. In addition to liquid silicate for flame retardancy and adhesion reinforcement, nano silver and titanium dioxide zeolite illite double the antibacterial, deodorizing, adsorbing, and preventing contamination effects, and the development and application of a functional lacquer capable of diversifying colors with natural pigments provides new functionality. It makes it possible to provide reinforced building interior materials. In addition, the functional building interior material according to the present invention has a strengthened surface such as improved fastness through the above process, and in addition to the existing functionality, it can improve durability and flame retardancy, and has effects such as antibacterial, deodorizing, adsorption, and pollution prevention. In addition, the base sheet can be used in various colors. In the process of cutting or cutting designs with and patterns and attaching them to the baseboard, it is possible to provide high-quality, functional architectural interior materials with even more aesthetic functions.
본 발명은 원재료인 팽창질석이나 팽창진주석 등이 제조과정에 있어 열팽창 공정으로 인하여 조직이 연화되고 부스러져 있으며 시간이 경과함에 따라 접착제의 기능도 떨어져 오염되거나 가루나 분진 등이 발생하고 표면이 매끄럽지 못하게 되는 등 구조적 외관상 단점이 생기고 기능성이 저하되며 미관상의 문제점도 발생 하게 된다. 또한 표면에 부착된 발포광물의 다공성과 부서짐에 의한 표면 오염 및 냄새 미생물 증식 등의 문제도 생기게 된다.In the present invention, the raw materials such as expanded vermiculite or expanded pearlite are softened and broken due to the thermal expansion process during the manufacturing process, and the function of the adhesive deteriorates over time, causing contamination, powder, dust, etc., and the surface is not smooth. Structural and external defects occur, functionality deteriorates, and aesthetic problems also occur. In addition, problems such as surface contamination and growth of odorous microorganisms due to the porosity and breakage of foam minerals attached to the surface occur.
본 발명에서는 이러한 단점을 액상 규산염과 천연물 접착제에 기능성 광물성분 규조토 맥반석 황토 옥 숯 등을 보강한 광물성 난연 접착제를 개발하여 보완하고 전통 옻칠을 응용하여 내구성 항균성 등 전통적인 옻칠 효과와 더불어 난연성 접착성 향상을 위한 액상 규산염과 항균성 물질 나노은과 오염방지 물질 이산화티타늄, 탈취성 흡착성 물질 제올라이트와 일라이트를 함유시키고 천연색소를 보강한 기능성 옻칠 코팅제를 개발하여 표면에 적용하는 공정을 통하여 해결 할 수 있게 된다. 따라서 기존의 팽창질석이나 팽창 진주석의 기능성에 더하여 표면도 개선되고 견뢰성 등을 강화 시킬 수 있게 되어 내구성 난연성을 제고 시킬 수 있으며 추가로 항균 탈취 흡착 오염방지 등의 효과를 부가할 수 있게 된다. 또한 난연성 베이스 시트를 다양한 도안에 따라 오리거나 절단하여 접착 할 수 있어 다양한 색상과 디자인 문양 무늬의 표현 등이 가능해져 시각적 미관도 개선시킬 수 있는 고기능성 건축 내장재를 제공하게 될 수 있게 된다.In the present invention, these shortcomings are complemented by developing a mineral flame retardant adhesive reinforced with liquid silicate and natural adhesive and functional mineral ingredients such as diatomaceous earth, elvan, red clay, jade, charcoal, etc., and by applying traditional lacquer, it improves flame retardant adhesion as well as traditional lacquer effects such as durability and antibacterial properties. This can be solved through the process of developing a functional lacquer coating containing liquid silicate, antibacterial material nano silver, anti-pollution material titanium dioxide, deodorizing and adsorbent materials zeolite and illite, and reinforcing natural pigments and applying it to the surface. Therefore, in addition to the functionality of the existing expanded vermiculite or expanded pearlite, the surface can be improved and fastness can be strengthened, improving durability and flame retardancy, and additional effects such as antibacterial, deodorizing, adsorption, and pollution prevention can be added. In addition, the flame-retardant base sheet can be cut or cut according to various designs and glued, making it possible to express various colors and design patterns, thereby providing a highly functional architectural interior material that can improve visual aesthetics.
본 발명에 의한 기능성 건축 내장재는 기본적으로 팽창질석이나 팽창진주석 등 광물성 다공성 소재가 가지고 있는 단열 조습 탈취 난연 원적외선 방사 등의 효과와 더불어 광물성 난연 접착제에 함유된 광물성분에 의한 견뢰성 내구성 난연성 등의 효과가 증대 된다. 또한 전통 옻칠 효과와 더불어 이에 함유된 기능성분에 의한 난연 항균 탈취 흡착 오염방지 등의 효과가 증대되며 다양한 디자인과 색상 및 문양 무늬 표현 등의 미적 효과도 배가될 수 있게 된다. 따라서 본 발명에 의한 기능성 건축 내장재는 다양한 건축물 특히 아파트 주택 호텔 상업공간 등에 고기능성 내구성 내장재로 활용 될 수 있어 건축 산업에 다양한 효과도 제공해 줄 수 있게 된다.The functional building interior material according to the present invention basically has the effects of thermal insulation, moisture control, deodorization, flame retardancy, far-infrared radiation, etc., which are possessed by mineral porous materials such as expanded vermiculite or expanded pearlite, as well as fastness, durability, flame retardancy, etc. due to the mineral components contained in the mineral flame retardant adhesive. The effect increases. In addition, in addition to the effect of traditional lacquer, the functional ingredients contained in it increase the effects of flame retardancy, antibacterial, deodorizing, adsorption, and pollution prevention, and the aesthetic effects such as expression of various designs, colors, and patterns can be doubled. Therefore, the functional architectural interior material according to the present invention can be used as a highly functional and durable interior material in various buildings, especially apartments, houses, hotels, and commercial spaces, and can provide various effects to the construction industry.
도1은 본 발명의 제조 공정도.
도2는 본 발명에 의한 보드.
도3은 본 발명에 의한 타일.1 is a manufacturing process diagram of the present invention.
Figure 2 is a board according to the present invention.
Figure 3 shows a tile according to the present invention.
본 발명에 의한 기능성 강화 건축 내장재의 제조 공정을 설명하면 다음과 같다.The manufacturing process of the functionally enhanced building interior material according to the present invention will be described as follows.
1) 광물성 다공성 소재를 준비하는 단계로 광물의 종류는 팽창질석 또는 팽창진주석으로 크기는 지름이 1mm ~ 10mm이고 단일 광물 각각 또는 2종 이상의 광물이 혼합되어 있는 상태로 준비 한다.1) This is the step of preparing a mineral porous material. The type of mineral is expanded vermiculite or expanded pearlite, and the size is 1mm to 10mm in diameter. It is prepared as a single mineral or a mixture of two or more types of minerals.
2)규산나트륨 또는 규산칼륨 또는 리튬실리케이트가 주성분이고 몰비가 2.0~10인 액상 규산염 중 선택된 1개 또는 선택된 1개 이상을 혼합하여 액상 규산염을 준비하고 해조류 알긴산이나 송진등 천연 수지가 주성분인 천연물 접착제와 300~1,000메쉬 입도로 분쇄한 규조토 맥반석 황토 옥 숯을 준비 한다.2) Prepare liquid silicate by mixing one or more selected liquid silicates whose main ingredient is sodium silicate, potassium silicate or lithium silicate and with a molar ratio of 2.0 to 10, and natural adhesive whose main ingredient is natural resin such as seaweed alginic acid or rosin. Prepare diatomaceous earth, elvan, red clay, jade, and charcoal crushed to a particle size of 300 to 1,000 mesh.
3) 상기 2)의 액상 규산염 100중량부에 대하여 천연물 접착제 10~50중량부 규조토 맥반석 황토 옥 숯 중에서 선택된 하나 이상을 1~30중량부를 혼합 교반하여 광물성 난연 접착제를 만든다.3) Make a mineral flame retardant adhesive by mixing and stirring 10 to 50 parts by weight of natural adhesive and 1 to 30 parts by weight of one or more selected from diatomaceous earth, elvan, red clay, jade, and charcoal with respect to 100 parts by weight of the liquid silicate of 2) above.
4) 내구성이 있는 종이류 또는 섬유류 등 시트를 준비하여 상기 3)의 광물성 난연 접착제를 고루 바르고 준비된 팽창광물 1)을 고루 도포 하여 접착 압착 건조하여 광물 벽지 형태의 다양한 난연성 베이스 시트를 제조 한다. 또한 팽창질석이나 팽창진주석이 도포 접착 압착 건조되어 있는 기존의 광물 벽지 위에 상기 3)의 광물성 난연 접착제를 고루 도포 건조하여 난연성 베이스시트를 만드는 것도 실용적인 측면에서 가능하다.4) Prepare a sheet of durable paper or textile, apply the mineral flame retardant adhesive of 3) above evenly, apply the prepared expanded mineral 1) evenly, adhere, press, and dry to produce various flame retardant base sheets in the form of mineral wallpaper. In addition, from a practical point of view, it is possible to make a flame-retardant base sheet by evenly applying and drying the mineral flame retardant adhesive of 3) above on existing mineral wallpaper on which expanded vermiculite or expanded pearlite has been applied, adhered, pressed, and dried.
5) 목재류 코르크류 폼보드류 섬유류 종이류의 베이스 보드를 규격으로 재단하여 준비하고 상기 3)의 광물성 난연 접착제를 고루 바르고 상기 4)의 난연성 베이스 시트를 베이스보드 전면에 또는 부분적으로 도안에 의거하여 오리거나 절단하여 부착 건조 하여 시각적 미관도 개선된 기능성 광물 보드를 제조 한다.5) Cut and prepare baseboards of wood, cork, foamboard, fiber, and paper to specifications, apply the mineral flame retardant adhesive of 3) above evenly, and cut the flame retardant base sheet of 4) above on the entire baseboard or partially according to the design. By cutting, attaching and drying, a functional mineral board with improved visual aesthetics is manufactured.
6) 옻칠성분 함유 중합체인 우르시올 폴리머를 1~50중량부 함유하는 수용성 옻칠액과 상기 2)의 액상 규산염 그리고 나노은 1~10,000ppm 이산화티타늄 10~100,000ppm 제올라이트 10~100,000ppm 일라이트 10~100,000ppm이 함유된 수성 또는 알콜성 기능성 원액 그리고 천연색소를 준비한다.6) A water-soluble lacquer solution containing 1 to 50 parts by weight of ursiol polymer, a polymer containing lacquer ingredients, the liquid silicate of 2) above, and nano silver 1 to 10,000 ppm, titanium dioxide 10 to 100,000 ppm, zeolite 10 to 100,000 ppm, illite 10 to 100,000 Prepare an aqueous or alcoholic functional solution containing ppm and natural pigment.
7) 상기 6)의 우르시올 폴리머 함유 수용성 옻칠액 100중량부에 상기 2)의 액상 규산염 10~50중량부와 상기 6)의 기능성 원액 10~30중량부를 혼합하여 1,000~3,000rpm 에서 30~60분간 교반 하고 상온에서 6~12시간 숙성시켜 기능성 옻칠액을 제조한다. 또한 용도와 필요에 따라서 앞에서 제조한 기능성 옻칠액에 요구되는 색상에 따라 다양한 천연물 색소 0.1~10중량부를 더 첨가 하여 기능성 칼라 옻칠액을 제조 한다.7) Mix 100 to 50 parts by weight of the liquid silicate of 2) and 10 to 30 parts by weight of the functional stock solution of 6) with 100 parts by weight of the ursiol polymer-containing water-soluble lacquer solution of 6) above and mix at 30 to 60 parts by weight at 1,000 to 3,000 rpm. Stir for a minute and age at room temperature for 6 to 12 hours to prepare a functional lacquer solution. In addition, depending on the purpose and need, 0.1 to 10 parts by weight of various natural pigments are added to the functional lacquer solution prepared above, depending on the color required, to prepare a functional colored lacquer solution.
8) 상기 5)의 공정에 의해 제조된 기능성 광물 보드 상단면에 상기 7)의 기능성 옻칠액 또는 기능성 칼라 옻칠액을 5~50um 두께로 고루 코팅하고 건조하거나 또는 2~5회 중복하여 코팅 건조 한다.8) Evenly coat the top surface of the functional mineral board manufactured by the process in step 5) with the functional lacquer solution or functional color lacquer solution in step 7) to a thickness of 5 to 50 um and dry, or coat and dry in duplicate 2 to 5 times. .
9) 본 발명에서는 상기 1)~8)의 공정을 특징으로 하여 기능성 강화 건축 내장재(벽지, 보드, 타일)를 제공 할 수 있게 된다.9) The present invention features the processes 1) to 8) above, making it possible to provide functionally enhanced building interior materials (wallpaper, boards, tiles).
이상의 발명의 상세한 설명은 본 발명에 의한 제조 공정을 예시한 것으로 제조 공정상의 특징을 규정 하는 것은 아니다.The detailed description of the invention above illustrates the manufacturing process according to the present invention and does not specify the characteristics of the manufacturing process.
Claims (1)
2) 몰비가 2.0~10인 액상의 규산나트륨 규산칼륨 리튬 실리게이트 중에서 선택된 1개 또는 선택된 1개 이상을 혼합한 액상 규산염 100중량부에 대하여 해조류 알긴산 또는 송진 등 천연수지가 주성분인 천연물 접착제 10~50중량부와 300~1,000메쉬의 입도로 분쇄한 규조토 맥반석 황토 옥 숯 중에서 선택된 1개 또는 선택된 1개 이상을 혼합한 기능성 광물 분말 1~30중량부를 혼합하여 광물성 난연 접착제를 만드는 단계.
3) 상기1)의 시트에 상기 2)의 광물성 난연 접착제를 고루 바르고 상기1)의 팽창질석 또는 팽창진주석 중에서 선택된 1개 또는 선택된 1개 이상을 혼합한 팽창광물을 도포하여 접착 압착 건조 하여 난연성 베이스 시트를 만들거나 또는 팽창질석 팽창진주석이 부착되어 있는 광물벽지 위에 상기 2)의 광물성 난연 접착제를 고루 도포하고 건조하여 난연성 베이스 시트를 만드는 단계.
4)목재류 코르크류 폼보드류 섬유류 종이류의 베이스 보드를 준비하여 규격으로 재단하고 상기 2)의 광물성 난연 접착제를 고루 바르고 상기3)의 난연성 베이스 시트를 베이스보드 전면에 또는 부분적으로 도안에 따라 오리거나 절단하여 부착하여 기능성 광물보드를 만드는 단계.
5) 옻칠 성분 함유 중합체 우르시올 폴리머를 1~50중량부 함유하는 수용성 옻칠액과 상기 2)의 액상 규산염을 준비하고 그리고 나노은 1~10,000ppm 이산화티타늄 10~100,000ppm 제올라이트 10~100,000ppm 일라이트 10~100,000ppm을 함유시켜 수성 또는 알콜성 기능성 원액을 만들고 천연물 색소 를준비하는 단계.
6) 상기 5)의 우르시올 폴리머 함유 수용성 옻칠액 100중량부에 대하여 상기 2)의 액상 규산염 10~50중량부와 상기 5)의 기능성 원액 10~30중량부를 혼합하여 1,000~3,000rpm에서 30~60분간 교반하고 상온에서 6~12시간 숙성하여 기능성 옻칠액을 제조하는 단계
7) 또는 6)의 기능성 옻칠액 100중량부에 대하여 다양한 천연물 색소 0.1~10중량부를 더 첨가한 칼라 기능성 옻칠액을 제조하는 단계
8) 상기 4)의 기능성 광물 보드 상단면에 6)의 기능성 옻칠액을 5~50um의 두께로 코팅하고 건조 하거나 또는 7)의 수용성 칼라 기능성 옻칠액을 5~50um 의 두께로 코팅하여 건조 하거나 또는 2~5회 중복하여 코팅하고 건조 하는 단계.
9) 상기 1)~8)의 공정에 의해 만들어 지는 것을 특징으로 하는 기능성 강화 건축 내장재(벽지, 보드, 타일)의 제조방법.1) In the method of manufacturing functionally reinforced building interior materials, a step of preparing sheets such as expanded vermiculite or expanded pearlite expanded at high temperature to a size of 1 to 10 mm and durable fiber or paper.
2) 10 to 10 parts by weight of natural adhesive whose main ingredient is natural resin such as seaweed alginic acid or rosin, per 100 parts by weight of liquid silicate mixed with one selected from liquid sodium silicate, potassium silicate, and lithium silicate with a molar ratio of 2.0 to 10. A step of making a mineral flame retardant adhesive by mixing 50 parts by weight and 1 to 30 parts by weight of functional mineral powder mixed with one selected from diatomaceous earth, elvan, red clay, jade, and charcoal pulverized to a particle size of 300 to 1,000 mesh.
3) Apply the mineral flame retardant adhesive of 2) evenly to the sheet of 1) above, apply expanded minerals selected from 1) of expanded vermiculite or expanded pearlite or a mixture of more than 1 selected, adhere, press and dry to achieve flame retardancy. Making a base sheet or applying the mineral flame retardant adhesive of 2) evenly on mineral wallpaper to which expanded vermiculite and expanded pearlite are attached and drying to make a flame retardant base sheet.
4) Prepare a base board of wood, cork, foam board, fiber, and paper, cut it to standard, apply the mineral flame retardant adhesive of 2) above evenly, and cut or cut the flame retardant base sheet of 3) above on the entire base board or partially according to the design. Step to create a functional mineral board by attaching it.
5) Prepare a water-soluble lacquer solution containing 1 to 50 parts by weight of ursiol polymer, a polymer containing lacquer components, and the liquid silicate of 2) above, and 1 to 10,000 ppm nano silver, 10 to 100,000 ppm titanium dioxide, 10 to 100,000 ppm zeolite, 10 to 100,000 ppm illite 10. The step of making an aqueous or alcoholic functional solution by containing ~100,000ppm and preparing natural pigments.
6) Mix 10 to 50 parts by weight of the liquid silicate of 2) and 10 to 30 parts by weight of the functional stock solution of 5) with respect to 100 parts by weight of the water-soluble lacquer solution containing ursiol polymer of 5) above and mix at 1,000 to 3,000 rpm for 30 to 30 minutes. Stirring for 60 minutes and aging at room temperature for 6 to 12 hours to produce a functional lacquer solution
Step of producing a colored functional lacquer solution by adding 0.1 to 10 parts by weight of various natural pigments to 100 parts by weight of the functional lacquer solution of 7) or 6).
8) Coat the top surface of the functional mineral board in 4) above with the functional lacquer solution in 6) to a thickness of 5~50um and dry, or coat the water-soluble colored functional lacquer solution in 7) with a thickness of 5~50um and dry it. Coating and drying steps 2 to 5 times.
9) A method of manufacturing functionally enhanced building interior materials (wallpaper, boards, tiles), characterized in that they are made by the processes of 1) to 8) above.
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