KR20230131533A - Coating equipment feeding system - Google Patents

Coating equipment feeding system Download PDF

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Publication number
KR20230131533A
KR20230131533A KR1020220028530A KR20220028530A KR20230131533A KR 20230131533 A KR20230131533 A KR 20230131533A KR 1020220028530 A KR1020220028530 A KR 1020220028530A KR 20220028530 A KR20220028530 A KR 20220028530A KR 20230131533 A KR20230131533 A KR 20230131533A
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KR
South Korea
Prior art keywords
docking
conveyor
bogie
painting
cart
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KR1020220028530A
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Korean (ko)
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KR102587903B1 (en
Inventor
전종문
전현중
심충환
김영희
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김영희
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Priority to KR1020220028530A priority Critical patent/KR102587903B1/en
Publication of KR20230131533A publication Critical patent/KR20230131533A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0264Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G19/00Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
    • B65G19/02Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for articles, e.g. for containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G19/00Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
    • B65G19/18Details
    • B65G19/22Impellers, e.g. push-plates, scrapers; Guiding means therefor
    • B65G19/225Impellers, e.g. push-plates, scrapers; Guiding means therefor for article conveyors, e.g. for container conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • B65G35/06Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0208Control or detection relating to the transported articles
    • B65G2203/0216Codes or marks on the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0208Control or detection relating to the transported articles
    • B65G2203/0233Position of the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

The present invention relates to a painted object feeding system for painting facilities, which has an improved structure so that the movement/stop operation of a bogie can be independently controlled by the operation of a docking member to enable mass production of a variety of products (painting) using a single conveyor chain line. In particular, the painted object feeding system mainly includes a conveyor chain (10), a conveyor rail (20), a guide rail (30), a bogie (40), a docking member, and a sensor (60) to improve painting quality by operating a brake at a point when the bogie stops and accurately positioning the bogie at a designated position.

Description

도장설비의 피도물 피딩시스템{Coating equipment feeding system}Coating equipment feeding system}

본 발명은 도장설비의 피도물 피딩시스템에 관련되며, 보다 상세하게는 도킹부재의 작동에 의해 대차의 이동/정지 작동이 독립적으로 제어할 수 있도록 구조 개선되어, 하나의 컨베이어 체인 라인을 이용하여 다품종 대량 생산(도장)이 가능하고, 특히, 대차가 정지되는 시점에서 브레이킹 작동되어 지정된 위치에 정확하게 위치되므로 도장품질 향상을 도모할 수 있는 도장설비의 피도물 피딩시스템에 관한 것이다.The present invention relates to a feeding system for coating equipment in painting equipment, and more specifically, the structure has been improved so that the movement/stop operation of the cart can be independently controlled by the operation of the docking member, so that a variety of products can be transported in large quantities using a single conveyor chain line. This relates to an object feeding system for painting equipment that enables production (painting) and, in particular, can improve painting quality by operating the brakes at the point when the bogie stops and accurately positioning the product at the designated position.

통상 도장(painting)은 안료를 표면에 도포하여 각종 색을 재현하므로 상품성이 향상됨과 동시에 방오, 방청 등의 기능성 재료를 안료에 배합하여 도색되는 각종 재료의 성능을 향상시키는 작업이다.Typically, painting is a process of applying pigments to a surface to reproduce various colors, thereby improving marketability, and at the same time improving the performance of various painted materials by mixing functional materials such as antifouling and rust prevention into pigments.

특히, 피도장물이 각종 오염 물질과 부식 유발 물질에 노출되어 수명이 축소됨으로써, 도장을 실시하여 수명을 증대함과 동시에 안료에서 발현되는 색상으로 외관을 향상시켜 구매 의욕을 향상시키고 있지만, 도장작업이 수작업에 의존하여 이루어지므로 생산성이 저하되고, 안료가 미립자형태로 분사되므로 작업자의 건강을 심각하게 해치는 실정이다.In particular, as the lifespan of the object to be painted is shortened due to exposure to various contaminants and corrosion-causing substances, painting is used to increase the lifespan and at the same time improve the appearance with the color expressed in the pigment, thereby increasing the willingness to purchase. Because it relies on manual work, productivity is reduced, and because the pigment is sprayed in the form of fine particles, it seriously harms the health of workers.

이에 종래에 개시된 등록특허 10-1894806호에서, 자동차 차체의 하부 도장을 위해 언더실링 및 언더코트 공정을 행하는 자동차 차체 하부도장용 행거 이송장치에 있어서, 차체를 실은 USB행거의 전,후에 구비되는 행거트롤리를 고속으로 이동시켜 언더실링을 하는 고속 파워 & 프리 컨베이어 트랙; 고속 파워 & 프리 컨베이어 트랙의 끝 지점에 이어져 설치되며, 차체를 실은 USB 행거의 행거트롤리가 고속 파워 & 프리 컨베이어 트랙에서 옮겨져 오면 저속으로 이동시키면서 작업자 공정 및 언더코트 공정을 행하는 저속 체인 컨베이어 트랙; 저속 체인 컨베이어 트랙의 진입구에 설치되어 고속 파워 & 프리 컨베이어 트랙에서 빠르게 이동되어 온 USB 행거의 행거트롤리 관성력을 흡수하여 USB 행거의 진입 속도를 줄여 주고 차체의 충돌 현상을 방지하여 주는 관성완화장치; 로 구성되는 기술이 선 제시된 바 있다.Accordingly, in the previously disclosed registered patent No. 10-1894806, in the hanger transfer device for painting the underside of an automobile body that performs undersealing and undercoat processes for painting the underside of an automobile body, a hanger provided before and after the USB hanger carrying the car body High-speed power & free conveyor tracks that move trolleys at high speeds for undersealing; A low-speed chain conveyor track that is installed at the end of the high-speed power & free conveyor track and moves at low speed when the hanger trolley of the USB hanger loaded with the car body is moved from the high-speed power & free conveyor track to perform operator processing and undercoat processing; An inertia relief device that is installed at the entrance of the low-speed chain conveyor track and absorbs the inertial force of the hanger trolley of the USB hanger that has been moved quickly on the high-speed power & free conveyor track, reducing the entry speed of the USB hanger and preventing collisions with the car body; A technology consisting of has been previously presented.

그러나, 상기 종래기술은 차체를 실은 USB 행거가 고속 파워 & 프리 컨베이어 트랙에서 저속 체인 컨베이어로 진입 시 속도가 완화되어 속도가 완화되어 차체와 차체가 충돌되는 것을 방지하려는 것이나, USB 행거의 이동속도를 제어하기 위해 고속 파워 & 프리 컨베이어 트랙과 저속 체인 컨베이어를 구분 배치하므로 속도차로 인한 충돌이 발생되고, 특히, 컨베이어의 속도에 의해 USB 행거의 이동 및 정지작동이 제어되므로, 단일의 컨베이어 트랙에서 사이클타임이 서로 상이한 복수의 단계별 도장공정을 복합적으로 수행할 수 없는 문제점이 따랐다.However, in the prior art, when the USB hanger carrying the car body enters the low-speed chain conveyor from the high-speed power & free conveyor track, the speed is relaxed to prevent the car body from colliding with the car body, but the moving speed of the USB hanger is reduced. Because the high-speed power & free conveyor track and the low-speed chain conveyor are placed separately for control, collisions due to speed differences occur. In particular, the movement and stopping operation of the USB hanger is controlled by the speed of the conveyor, so the cycle time is reduced on a single conveyor track. This resulted in the problem that multiple different step-by-step coating processes could not be performed in a complex manner.

KRKR 10-1894806 10-1894806 B1B1 (2018.08.29.)(2018.08.29.)

이에 따라 본 발명은 상기한 문제점을 해결하기 위해 착안 된 것으로서, 도킹부재의 작동에 의해 대차의 이동/정지 작동이 독립적으로 제어할 수 있도록 구조 개선되어, 하나의 컨베이어 체인 라인을 이용하여 다품종 대량 생산(도장)이 가능하고, 특히, 대차가 정지되는 시점에서 브레이킹 작동되어 지정된 위치에 정확하게 위치되므로 도장품질 향상을 도모할 수 있는 도장설비의 피도물 피딩시스템을 제공하는 것에 그 목적이 있다.Accordingly, the present invention was conceived to solve the above problems, and the structure was improved so that the movement/stop operation of the cart can be independently controlled by the operation of the docking member, enabling mass production of a variety of products using a single conveyor chain line. The purpose is to provide an object feeding system for painting equipment that enables (painting) and, in particular, can improve painting quality by operating the brakes at the point when the bogie stops and accurately positioning it at the designated position.

이러한 목적을 달성하기 위해 본 발명의 특징은, 복수의 도장 부스(B)를 단계적 경유하여 이동되고, 상부에 견인부재(12)와 컨베이어 롤러(14)가 소정의 간격으로 배치되는 컨베이어 체인(10); 상기 컨베이어 체인(10)을 따라 설치되고, 컨베이어 롤러(12)의 이동을 안내하는 레일홈(22)과, 상부에 탑레일면(24)이 형성되는 컨베이어 레일(20); 상기 컨베이어 레일(20)을 따라 배치되고, 한 쌍이 서로 대향하게 구비되는 가이드레일(30); 상기 가이드레일(30)을 타고 이송되는 한 쌍의 사이드휠(42)과, 컨베이어 레일(20)을 타고 이송되는 센터휠(44)과, 상면에 피도물(A)이 안착되도록 테이블(46)이 구비되는 대차(40); 상기 대차(40)에 설치되고, 견인부재(12)와 연결/분리되도록 구비되는 도킹부재(50); 및 상기 도장 부스(B) 영역에 설치되어 컨베이어 체인(10)을 타고 이송되는 대차(40) 또는 대차(40)에 안착된 피도물(A)을 감지하도록 구비되는 센서(60);를 포함하고, 상기 도킹부재(50)가 견인부재(12)에 연결되면, 대차(40)가 컨베이어 체인(10)에 견인되어 위치 이동되고, 상기 센서(60)에서 감지신호가 검출되면, 도킹부재(50)가 견인부재(12)에서 분리작동에 의해 대차(40)가 정지되도록 구비되는 것을 특징으로 한다.In order to achieve this purpose, a feature of the present invention is a conveyor chain (10) that moves through a plurality of painting booths (B) in stages and has a traction member (12) and a conveyor roller (14) disposed at predetermined intervals on the upper part. ); A conveyor rail (20) installed along the conveyor chain (10) and having a rail groove (22) that guides the movement of the conveyor roller (12) and a top rail surface (24) formed on the upper portion; A pair of guide rails (30) arranged along the conveyor rail (20) and provided to face each other; A pair of side wheels 42 transported on the guide rail 30, a center wheel 44 transported on the conveyor rail 20, and a table 46 so that the object A is seated on the upper surface. A bogie (40) provided; A docking member 50 installed on the bogie 40 and provided to be connected to/separated from the traction member 12; And a sensor 60 installed in the painting booth (B) area and provided to detect the object (A) seated on the cart 40 or the cart 40 transported on the conveyor chain 10; It includes; When the docking member 50 is connected to the traction member 12, the bogie 40 is towed by the conveyor chain 10 and moved, and when a detection signal is detected by the sensor 60, the docking member 50 It is characterized in that the bogie 40 is provided to be stopped by a separation operation from the traction member 12.

이때, 상기 견인부재(12)는 상부에 견인고리(12a)가 형성되고, 상기 도킹부재(50)는, 대차(40)에 설치되는 받침축(52)과, 받침축(52)을 받침점으로 선회운동되고, 일단에 구동부(51)가 연결되는 도킹암(54)과, 도킹암(54) 다른 일측 단부에 구비되어 견인고리(12a)에 결속/해제되는 도킹고리(56)를 포함하는 것을 특징으로 한다.At this time, the traction member 12 has a traction ring 12a formed at the top, and the docking member 50 has a support shaft 52 installed on the bogie 40, and the support shaft 52 as a fulcrum. It includes a docking arm 54 that rotates and is connected to one end of the drive unit 51, and a docking ring 56 provided on the other end of the docking arm 54 and engaged/disengaged from the towing ring 12a. It is characterized by

또한, 상기 견인부재(12)는 상부에 자성부재(12b)가 설치되고, 상기 도킹부재(50)는, 대차(40)에 설치되는 받침축(52)과, 받침축(52)에 일단이 연결되고, 다른 일단은 탄성체(54a)에 의해 상향 탄지되도록 구비되는 도킹암(54)과, 도킹암(54)에 연결되는 전자석부재(58)를 포함하고, 상기 전자석부재(58)가 on 작동되면 자력에 의해 자성부재(12b)와 부착된 상태로 대차(40)가 컨베이어 체인(10)에 견인되어 위치 이동되도록 구비되는 것을 특징으로 한다.In addition, the traction member 12 has a magnetic member 12b installed at the top, and the docking member 50 has a support shaft 52 installed on the bogie 40 and one end of the support shaft 52. It is connected, and the other end includes a docking arm 54 provided to be pushed upward by an elastic body 54a, and an electromagnet member 58 connected to the docking arm 54, and the electromagnet member 58 is turned on. When this happens, the cart 40 is attached to the magnetic member 12b by magnetic force and is towed to the conveyor chain 10 to be moved.

또한, 상기 대차(40)에 QR코드, 바코드, RFID를 포함하는 식별부재(70)가 구비되고, 상기 대차(40)가 이동되는 중에 식별부재(70)를 인식할 수 있도록 도장 부스(B) 영역에 스캔부재(72)가 구비되며, 상기 대차(40)에 안착된 피도물(A)과 식별부재(70)를 매칭하는 인식작업을 거치고, 상기 도장 부스(B) 영역에 스캔부재(72)에 인식되는 식별부재(70)를 이용하여 피도물(A) 정보를 추출하도록 구비되는 것을 특징으로 한다.In addition, the cart 40 is equipped with an identification member 70 including a QR code, bar code, and RFID, and is installed in the paint booth (B) so that the identification member 70 can be recognized while the cart 40 is moving. A scanning member 72 is provided in the area, and a recognition operation is performed to match the identification member 70 with the object A mounted on the cart 40, and the scanning member 72 is placed in the painting booth B area. It is characterized in that it is provided to extract information about the object (A) using an identification member (70) recognized in .

또한, 상기 구동부(51)가 연결되는 도킹암(54) 단부에 마찰패드(55)가 설치되고, 상기 마찰패드(55)는 컨베이어 레일(20)의 탑레일면(24)에 대향하게 구비되며, 상기 구동부(51) 작동에 의해 도킹고리(56)가 견인고리(12a) 상에서 분리작동된 후 마찰패드(55)가 탑레일면(24)에 가압되면서 대차(40)를 브레이킹 작동하도록 구비되는 것을 특징으로 한다.In addition, a friction pad 55 is installed at the end of the docking arm 54 to which the driving unit 51 is connected, and the friction pad 55 is provided opposite to the top rail surface 24 of the conveyor rail 20. , the docking ring 56 is separated from the traction ring 12a by the operation of the drive unit 51, and then the friction pad 55 is pressed against the top rail surface 24, thereby operating the bogie 40 for braking. It is characterized by

이상의 구성 및 작용에 의하면, 본 발명은 도킹부재의 작동에 의해 대차의 이동/정지 작동이 독립적으로 제어할 수 있도록 구조 개선되어, 하나의 컨베이어 체인 라인을 이용하여 다품종 대량 생산(도장)이 가능하고, 특히, 대차가 정지되는 시점에서 브레이킹 작동되어 지정된 위치에 정확하게 위치되므로 도장품질 향상을 도모할 수 있는 효과가 있다.According to the above configuration and operation, the present invention has been improved in structure so that the movement/stop operation of the bogie can be independently controlled by the operation of the docking member, enabling mass production (painting) of a variety of products using a single conveyor chain line. , In particular, the braking operation is activated at the point when the bogie stops and is accurately positioned at the designated position, which has the effect of improving painting quality.

도 1은 본 발명의 일실시예에 따른 도장설비의 피도물 피딩시스템을 정면에서 나타내는 구성도.
도 2는 본 발명의 일실시예에 따른 도장설비의 피도물 피딩시스템을 평면에서 나타내는 구성도.
도 3은 본 발명의 일실시예에 따른 도장설비의 피도물 피딩시스템의 내부 구조를 나타내는 종단면도.
도 4 내지 도 5는 본 발명의 일실시예에 따른 도장설비의 피도물 피딩시스템의 도킹부재를 나타내는 구성도.
도 6은 본 발명의 일실시예에 따른 도장설비의 피도물 피딩시스템의 식별부재를 나타내는 구성도.
도 7은 본 발명의 일실시예에 따른 도장설비의 피도물 피딩시스템의 마찰패드를 나타내는 구성도.
Figure 1 is a configuration diagram showing the object feeding system of a painting equipment according to an embodiment of the present invention from the front.
Figure 2 is a plan view illustrating the object feeding system of a painting equipment according to an embodiment of the present invention.
Figure 3 is a longitudinal cross-sectional view showing the internal structure of the object feeding system of the painting equipment according to an embodiment of the present invention.
4 to 5 are diagrams illustrating the docking member of the object feeding system of the painting equipment according to an embodiment of the present invention.
Figure 6 is a configuration diagram showing the identification member of the object feeding system of the painting equipment according to an embodiment of the present invention.
Figure 7 is a configuration diagram showing the friction pad of the object feeding system of the painting equipment according to an embodiment of the present invention.

이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세히 설명한다. 그리고 본 발명을 설명함에 있어서 관련된 공지기능에 대하여 이 분야의 기술자들에게 자명한 사항으로서 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명을 생략한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the attached drawings. Also, in describing the present invention, if it is determined that related known functions may unnecessarily obscure the gist of the present invention as they are obvious to those skilled in the art, the detailed description thereof will be omitted.

도 1은 본 발명의 일실시예에 따른 도장설비의 피도물 피딩시스템을 정면에서 나타내는 구성도이고, 도 2는 본 발명의 일실시예에 따른 도장설비의 피도물 피딩시스템을 평면에서 나타내는 구성도이며, 도 3은 본 발명의 일실시예에 따른 도장설비의 피도물 피딩시스템의 내부 구조를 나타내는 종단면도이고, 도 4 내지 도 5는 본 발명의 일실시예에 따른 도장설비의 피도물 피딩시스템의 도킹부재를 나타내는 구성도이며, 도 6은 본 발명의 일실시예에 따른 도장설비의 피도물 피딩시스템의 식별부재를 나타내는 구성도이고, 도 7은 본 발명의 일실시예에 따른 도장설비의 피도물 피딩시스템의 마찰패드를 나타내는 구성도이다.Figure 1 is a configuration diagram showing the object feeding system of the painting equipment according to an embodiment of the present invention from the front, and Figure 2 is a diagram showing the object feeding system of the painting equipment according to an embodiment of the present invention in plan view, Figure 3 is a longitudinal cross-sectional view showing the internal structure of the object feeding system of the painting equipment according to an embodiment of the present invention, and Figures 4 and 5 show the docking member of the object feeding system of the painting equipment according to an embodiment of the present invention. Figure 6 is a configuration diagram showing the identification member of the object feeding system of the painting equipment according to an embodiment of the present invention, and Figure 7 is a diagram showing the friction of the object feeding system of the painting equipment according to an embodiment of the present invention. This is a configuration diagram showing the pad.

본 발명은 도장설비의 피도물 피딩시스템에 관련되며, 이는 도킹부재의 작동에 의해 대차의 이동/정지 작동이 독립적으로 제어할 수 있도록 구조 개선되어, 하나의 컨베이어 체인 라인을 이용하여 다품종 대량 생산(도장)이 가능하고, 특히, 대차가 정지되는 시점에서 브레이킹 작동되어 지정된 위치에 정확하게 위치되므로 도장품질 향상을 도모할 수 있도록 컨베이어 체인(10), 컨베이어 레일(20), 가이드레일(30), 대차(40), 도킹부재(50), 센서(60)를 포함하여 주요구성으로 한다.The present invention relates to an object feeding system for painting equipment, which has an improved structure so that the movement/stop operation of the cart can be independently controlled by the operation of the docking member, enabling mass production of a variety of products (painting) using a single conveyor chain line. ) is possible, and in particular, the conveyor chain (10), conveyor rail (20), guide rail (30), and bogie ( 40), a docking member 50, and a sensor 60.

본 발명에 따른 컨베이어 체인(10)은 복수의 도장 부스(B)를 단계적 경유하여 이동되고, 상부에 견인부재(12)와 컨베이어 롤러(14)가 소정의 간격으로 배치된다.The conveyor chain 10 according to the present invention is moved through a plurality of painting booths B in stages, and traction members 12 and conveyor rollers 14 are disposed at predetermined intervals on the upper part.

상기 컨베이어 체인(10)은 유도롤러(18)에 가이드되어 단계적으로 배치되는 복수의 도장 부스(B)를 경유하도록 구비되는바, 즉, 도장공장의 면적을 고려하여 도장 부스(B)를 배치하고, 도 3 (b)처럼 컨베이어 체인(10) 하부에 설치되는 하부롤러(16)가 유도롤러(18)를 타고 원하는 각도로 방향 전환되어 각각의 도장부스(B)를 모두 경유하도록 배치됨에 따라 협소한 공간에서 도장공정을 단계적으로 연속 수행할 수 있다.The conveyor chain 10 is guided by a guide roller 18 and is provided to pass through a plurality of painting booths (B) arranged in stages, that is, the painting booths (B) are arranged in consideration of the area of the painting factory. , as shown in Figure 3 (b), the lower roller 16 installed at the bottom of the conveyor chain 10 is changed to the desired angle by riding the guide roller 18 and is arranged to pass through each painting booth (B), thereby narrowing the space. The painting process can be carried out step by step in one space.

그리고, 상기 컨베이어 체인(10) 상부에 설치되는 견인부재(12)는 후술하는 도킹부재(50)와 연결되어 대차(40)의 이동을 제어하는 구성이고, 상기 컨베이어 롤러(14)는 한 쌍이 서로 대향하게 배치되고, 후술하는 컨베이어 레일(20)에 가이드되어 컨베이어 체인(10)의 이동방향을 안내하도록 구비된다.In addition, the traction member 12 installed on the upper part of the conveyor chain 10 is connected to a docking member 50 to be described later to control the movement of the cart 40, and a pair of conveyor rollers 14 are connected to each other. They are arranged to face each other and are guided by a conveyor rail 20, which will be described later, to guide the moving direction of the conveyor chain 10.

또한, 본 발명에 따른 컨베이어 레일(20)은 상기 컨베이어 체인(10)을 따라 설치되고, 컨베이어 롤러(12)의 이동을 안내하는 레일홈(22)과, 상부에 탑레일면(24)이 형성된다.In addition, the conveyor rail 20 according to the present invention is installed along the conveyor chain 10, and is formed with a rail groove 22 that guides the movement of the conveyor roller 12 and a top rail surface 24 at the top. do.

상기 컨베이어 레일(20)은 한 쌍이 서로 대향하게 배치되어 컨베이어 롤러(14) 이송을 안내하도록 구비된다.A pair of the conveyor rails 20 are arranged to face each other and are provided to guide the conveyor roller 14 transport.

상기 컨베이어 레일(20)은 도 3과 같이 종단면형상이 'ㄷ'자형으로 형성되고, 측면에 레일홈(22)이 형성되어 컨베이어 롤러(12)의 이동을 안내하며, 상면에 탑레일면(24)이 형성되어 후술하는 대차(40)의 센터휠(44)을 가이드하도록 구비된다.The conveyor rail 20 has a longitudinal cross-sectional shape as shown in FIG. 3, and a rail groove 22 is formed on the side to guide the movement of the conveyor roller 12, and has a top rail surface 24 on the upper surface. ) is formed and provided to guide the center wheel 44 of the bogie 40, which will be described later.

또한, 상기 가이드레일(30)은 상기 컨베이어 레일(20)을 따라 배치되고, 한 쌍이 서로 대향하게 구비된다.In addition, the guide rail 30 is arranged along the conveyor rail 20, and a pair is provided to face each other.

상기 가이드레일(30)은 후술하는 대차(40)의 이동을 가이드하는 구성으로서, 종단면형상이 'ㄷ'자형으로 형성되고, 도 3처럼 측면에 후술하는 대차(40)의 사이드휠(42)이 수용되도록 구비된다.The guide rail 30 is a component that guides the movement of the bogie 40, which will be described later, and has a longitudinal cross-sectional shape of a 'ㄷ' shape, and the side wheel 42 of the bogie 40, which will be described later, is located on the side as shown in FIG. 3. Equipped to accommodate.

또한, 본 발명에 따른 대차(40)는 상기 가이드레일(30)을 타고 이송되는 한 쌍의 사이드휠(42)과, 컨베이어 레일(20)을 타고 이송되는 센터휠(44)과, 상면에 피도물(A)이 안착되도록 테이블(46)이 구비된다.In addition, the bogie 40 according to the present invention includes a pair of side wheels 42 transported on the guide rail 30, a center wheel 44 transported on the conveyor rail 20, and an object to be covered on the upper surface. A table 46 is provided so that (A) is seated.

상기 대차(40)는 한 쌍의 사이드휠(42)이 가이드레일(30)을 타고 이동되고, 센터휠(44)이 컨베이어 레일(20)의 탑레일면(24)을 타고 이동도록 구비된다.The bogie 40 is equipped with a pair of side wheels 42 moving on a guide rail 30 and a center wheel 44 moving on the top rail surface 24 of the conveyor rail 20.

그리고, 상기 대차(40) 상면에 형성되는 테이블(46) 상에 행거, 클램프를 포함하는 지그수단이 설치되어 피도물(A)를 설정된 위치에서 받침 지지하게 된다.In addition, a jig means including a hanger and a clamp is installed on the table 46 formed on the upper surface of the cart 40 to support the object A at a set position.

또한, 본 발명에 따른 도킹부재(50)는 상기 대차(40)에 설치되고, 견인부재(12)와 연결/분리되도록 구비된다.In addition, the docking member 50 according to the present invention is installed on the bogie 40 and is provided to be connected to/separated from the traction member 12.

즉, 상기 도킹부재(50)가 견인부재(12)에 연결되면, 대차(40)가 컨베이어 체인(10)에 견인되어 위치 이동되고, 후술하는 센서(60)에서 감지신호가 검출되면, 도킹부재(50)가 견인부재(12)에서 분리작동에 의해 대차(40)가 정지되도록 구비되는바, 이에 따른 구체적인 실시예는 후술하는 도 4 내지 도 5의 살명을 참조한다.That is, when the docking member 50 is connected to the traction member 12, the bogie 40 is pulled by the conveyor chain 10 and moved, and when a detection signal is detected by the sensor 60, which will be described later, the docking member (50) is provided so that the bogie 40 is stopped by a separation operation from the traction member 12. For specific embodiments thereof, refer to the drawings of FIGS. 4 and 5 described later.

도 4에서, 상기 견인부재(12)는 상부에 견인고리(12a)가 형성되고, 상기 도킹부재(50)는, 대차(40)에 설치되는 받침축(52)과, 받침축(52)을 받침점으로 선회운동되고, 일단에 구동부(51)가 연결되는 도킹암(54)과, 도킹암(54) 다른 일측 단부에 구비되어 견인고리(12a)에 결속/해제되는 도킹고리(56)를 포함한다.In FIG. 4, the traction member 12 has a traction ring 12a formed at the top, and the docking member 50 includes a support shaft 52 installed on the bogie 40 and a support shaft 52. It includes a docking arm 54 that pivots to a fulcrum and is connected to a driving unit 51 at one end, and a docking ring 56 provided at the other end of the docking arm 54 and fastened to/released from the towing ring 12a. do.

이에 상기 도킹고리(56)가 상방향으로 이동하면 견인고리(12a)와 결속해제되어 대차(40)가 정지되고, 상기 도킹고리(56)가 하방향으로 이동하면 견인고리(12a)와 결속되어 대차(40)가 이송된다.Accordingly, when the docking ring 56 moves upward, it is disengaged from the tow hook (12a) and the bogie 40 is stopped, and when the docking ring 56 moves downward, it is tied to the tow hook (12a) and The bogie 40 is transported.

도 5에서, 상기 견인부재(12)는 상부에 자성부재(12b)가 설치되고, 상기 도킹부재(50)는, 대차(40)에 설치되는 받침축(52)과, 받침축(52)에 일단이 연결되고, 다른 일단은 탄성체(54a)에 의해 상향 탄지되도록 구비되는 도킹암(54)과, 도킹암(54)에 연결되는 전자석부재(58)를 포함한다.In Figure 5, the traction member 12 has a magnetic member 12b installed at the top, and the docking member 50 has a support shaft 52 installed on the bogie 40 and a support shaft 52. One end is connected, and the other end includes a docking arm 54 provided to be pushed upward by an elastic body 54a, and an electromagnet member 58 connected to the docking arm 54.

이에 상기 전자석부재(58)가 on 작동되면 자력에 의해 자성부재(12b)와 부착된 상태로 대차(40)가 컨베이어 체인(10)에 견인되어 위치 이동되도록 구비된다.Accordingly, when the electromagnet member 58 is turned on, the cart 40 is attached to the magnetic member 12b by magnetic force and is pulled by the conveyor chain 10 to be moved.

이처럼 도 4 내지 도 5와 같이, 상기 도킹부재(50)의 작동에 의해 대차(40)의 이동/정지 작동이 독립적으로 제어됨에 따라 어느 하나의 대차(40)에 탑재된 피도물(A)이 어느 일측 도장부스(B)에서 도장공정을 수행하는 중에 다른 하나의 대차(40)에 탑재된 피도물(A)은 컨베이어 체인(10)을 타고 독립적으로 이송(피딩)되어 다른 도장부스(B)에서 다음 도장공정을 수행할 수 있는 이점이 있다. As shown in FIGS. 4 and 5, the movement/stop operation of the truck 40 is independently controlled by the operation of the docking member 50, so that the object A mounted on any one truck 40 is controlled independently. While the painting process is being performed in one painting booth (B), the object (A) mounted on the other cart (40) is independently transported (feeding) on the conveyor chain (10) to the next painting booth (B). There is an advantage in being able to perform the painting process.

또한, 본 발명에 따른 센서(60)는 상기 도장 부스(B) 영역에 설치되어 컨베이어 체인(10)을 타고 이송되는 대차(40) 또는 대차(40)에 안착된 피도물(A)을 감지하도록 구비된다.In addition, the sensor 60 according to the present invention is installed in the painting booth (B) area and is equipped to detect the cart 40 transported on the conveyor chain 10 or the object (A) seated on the cart 40. do.

상기 센서(60) 검출 값은 관리서버로 전송되고, 관리서버에서 대차(40)를 타고 각각의 도장 부스(B) 영역으로 입고되는 피도물(A)을 인식하게 된다.The detection value of the sensor 60 is transmitted to the management server, and the management server recognizes the object (A) delivered to each painting booth (B) area on the cart 40.

도 6에서, 상기 대차(40)에 QR코드, 바코드, RFID를 포함하는 식별부재(70)가 구비되고, 상기 대차(40)가 이동되는 중에 식별부재(70)를 인식할 수 있도록 도장 부스(B) 영역에 스캔부재(72)가 구비된다. 여기서 스캔부재(72)는 상기 센서(60)와 일체형으로 구성가능하다.In Figure 6, the cart 40 is provided with an identification member 70 including a QR code, bar code, and RFID, and a painting booth ( A scanning member 72 is provided in area B). Here, the scanning member 72 can be configured to be integrated with the sensor 60.

그리고, 상기 대차(40)에 안착된 피도물(A)과 식별부재(70)를 매칭하는 인식작업을 거치고, 상기 도장 부스(B) 영역에 스캔부재(72)에 인식되는 식별부재(70)를 이용하여 피도물(A) 정보를 추출하도록 구비된다.Then, a recognition process is performed to match the object (A) mounted on the cart (40) and the identification member (70), and the identification member (70) recognized by the scanning member (72) is placed in the area of the painting booth (B). It is equipped to extract information about the object (A) using the.

이때, 상기 스캔부재(72)를 통하여 검출되는 식별부재(70) 정보는 관리서버로 전송되고, 관리서버에서 단계별 도장 공정 사이클 타임을 고려하여 대차(40)의 입, 출고 시점을 컨트롤함과 더불어 피도물(A)이 입고되는 도장부스(B)를 선택적으로 지정하여 하나의 도장설비를 이용하여 다품종 대량 생산이 가능한 이점이 있다.At this time, the information on the identification member 70 detected through the scanning member 72 is transmitted to the management server, and the management server controls the arrival and departure time of the cart 40 in consideration of the painting process cycle time for each step. There is an advantage in that it is possible to mass-produce a variety of products using a single painting facility by selectively designating the painting booth (B) where the object (A) is received.

도 7에서, 상기 구동부(51)가 연결되는 도킹암(54) 단부에 마찰패드(55)가 설치된다.In Figure 7, a friction pad 55 is installed at the end of the docking arm 54 to which the driving unit 51 is connected.

상기 마찰패드(55)는 컨베이어 레일(20)의 탑레일면(24)에 대향하게 구비된다.The friction pad 55 is provided to face the top rail surface 24 of the conveyor rail 20.

그리고, 상기 도킹암(54)의 선회운동에 의해 도킹고리(56)가 견인고리(12a)에서 이탈되는 시점에 마찰패드(55)가 탑레일면(24)에 면접되도록 구비된다.In addition, at the point when the docking ring 56 is separated from the traction ring 12a due to the pivoting movement of the docking arm 54, the friction pad 55 is provided to be in contact with the top rail surface 24.

즉, 상기 구동부(51) 작동에 의해 도킹고리(56)가 견인고리(12a) 상에서 분리작동된 후 마찰패드(55)가 탑레일면(24)에 가압되면서 대차(40)를 브레이킹 작동하도록 구비됨에 따라 대차(40)를 정위치에 정지시켜 도장 품질향상을 도모하고, 도장설비의 특성상 대차(40)를 경사구간에 정지하더라도 마찰패드(55)에 의해 유동이 방지되는 이점이 있다.That is, the docking ring 56 is separated from the traction ring 12a by the operation of the drive unit 51, and then the friction pad 55 is pressed against the top rail surface 24 to operate the bogie 40 for braking. As a result, the quality of painting is improved by stopping the cart 40 in a fixed position. Due to the nature of the painting equipment, even if the cart 40 is stopped in an inclined section, there is an advantage in that movement is prevented by the friction pad 55.

이상과 같이 본 발명의 상세한 설명에는 본 발명의 가장 바람직한 실시 예에 관하여 설명하였으나, 본 발명의 기술범위에 벗어나지 않는 범위 내에서는 다양한 변형실시도 가능하다 할 것이다. 따라서 본 발명의 보호범위는 상기 실시 예에 한정하여 정하여 질 것이 아니라 후술하는 특허청구범위의 기술들과 이들 기술로부터 균등한 기술수단들에까지 보호범위가 인정되어야 할 것이다.As described above, the most preferred embodiments of the present invention have been described in the detailed description of the present invention, but various modifications may be made without departing from the technical scope of the present invention. Therefore, the scope of protection of the present invention should not be limited to the above embodiments, but should be recognized to the technologies in the patent claims described later and to equivalent technical means from these technologies.

10: 컨베이어 체인 20: 컨베이어 레일
30: 가이드레일 40: 대차
50: 도킹부재 60: 센서
70: 식별부재
10: conveyor chain 20: conveyor rail
30: Guide rail 40: Bogie
50: docking member 60: sensor
70: Identification member

Claims (5)

복수의 도장 부스(B)를 단계적 경유하여 이동되고, 상부에 견인부재(12)와 컨베이어 롤러(14)가 소정의 간격으로 배치되는 컨베이어 체인(10);
상기 컨베이어 체인(10)을 따라 설치되고, 컨베이어 롤러(12)의 이동을 안내하는 레일홈(22)과, 상부에 탑레일면(24)이 형성되는 컨베이어 레일(20);
상기 컨베이어 레일(20)을 따라 배치되고, 한 쌍이 서로 대향하게 구비되는 가이드레일(30);
상기 가이드레일(30)을 타고 이송되는 한 쌍의 사이드휠(42)과, 컨베이어 레일(20)을 타고 이송되는 센터휠(44)과, 상면에 피도물(A)이 안착되도록 테이블(46)이 구비되는 대차(40);
상기 대차(40)에 설치되고, 견인부재(12)와 연결/분리되도록 구비되는 도킹부재(50); 및
상기 도장 부스(B) 영역에 설치되어 컨베이어 체인(10)을 타고 이송되는 대차(40) 또는 대차(40)에 안착된 피도물(A)을 감지하도록 구비되는 센서(60);를 포함하고,
상기 도킹부재(50)가 견인부재(12)에 연결되면, 대차(40)가 컨베이어 체인(10)에 견인되어 위치 이동되고, 상기 센서(60)에서 감지신호가 검출되면, 도킹부재(50)가 견인부재(12)에서 분리작동에 의해 대차(40)가 정지되도록 구비되는 것을 특징으로 하는 도장설비의 피도물 피딩시스템.
A conveyor chain (10) that moves through a plurality of painting booths (B) in stages and has traction members (12) and conveyor rollers (14) disposed at predetermined intervals on the upper part;
A conveyor rail (20) installed along the conveyor chain (10) and having a rail groove (22) that guides the movement of the conveyor roller (12) and a top rail surface (24) formed on the upper portion;
A pair of guide rails (30) arranged along the conveyor rail (20) and provided to face each other;
A pair of side wheels 42 transported on the guide rail 30, a center wheel 44 transported on the conveyor rail 20, and a table 46 so that the object A is seated on the upper surface. A bogie (40) provided;
A docking member 50 installed on the bogie 40 and provided to be connected to/separated from the traction member 12; and
It includes a sensor 60 installed in the area of the painting booth B and provided to detect the object A mounted on the cart 40 or the cart 40 transported on the conveyor chain 10;
When the docking member 50 is connected to the traction member 12, the bogie 40 is towed by the conveyor chain 10 and moved, and when a detection signal is detected by the sensor 60, the docking member 50 An object feeding system for a painting equipment, characterized in that it is provided so that the bogie (40) is stopped by a separation operation from the traction member (12).
제 1항에 있어서,
상기 견인부재(12)는 상부에 견인고리(12a)가 형성되고,
상기 도킹부재(50)는, 대차(40)에 설치되는 받침축(52)과, 받침축(52)을 받침점으로 선회운동되고, 일단에 구동부(51)가 연결되는 도킹암(54)과, 도킹암(54) 다른 일측 단부에 구비되어 견인고리(12a)에 결속/해제되는 도킹고리(56)를 포함하는 것을 특징으로 하는 도장설비의 피도물 피딩시스템.
According to clause 1,
The traction member 12 has a traction ring 12a formed at the top,
The docking member 50 includes a support shaft 52 installed on the bogie 40, a docking arm 54 that pivots around the support shaft 52 as a fulcrum, and has a drive unit 51 connected to one end, An object feeding system for a painting equipment, characterized in that it includes a docking ring (56) provided at the other end of the docking arm (54) and engaged/released from the towing ring (12a).
제 1항에 있어서,
상기 견인부재(12)는 상부에 자성부재(12b)가 설치되고,
상기 도킹부재(50)는, 대차(40)에 설치되는 받침축(52)과, 받침축(52)에 일단이 연결되고, 다른 일단은 탄성체(54a)에 의해 상향 탄지되도록 구비되는 도킹암(54)과, 도킹암(54)에 연결되는 전자석부재(58)를 포함하고, 상기 전자석부재(58)가 on 작동되면 자력에 의해 자성부재(12b)와 부착된 상태로 대차(40)가 컨베이어 체인(10)에 견인되어 위치 이동되도록 구비되는 것을 특징으로 하는 도장설비의 피도물 피딩시스템.
According to clause 1,
The traction member 12 has a magnetic member 12b installed at the top,
The docking member 50 includes a support shaft 52 installed on the bogie 40, one end of which is connected to the support shaft 52, and the other end of the docking arm provided to be pushed upward by an elastic body 54a. 54) and an electromagnet member 58 connected to the docking arm 54, and when the electromagnet member 58 is turned on, the cart 40 is attached to the magnetic member 12b by magnetic force and is transferred to the conveyor. An object feeding system for painting equipment, characterized in that it is provided to be towed and moved by a chain (10).
제 1항에 있어서,
상기 대차(40)에 QR코드, 바코드, RFID를 포함하는 식별부재(70)가 구비되고,
상기 대차(40)가 이동되는 중에 식별부재(70)를 인식할 수 있도록 도장 부스(B) 영역에 스캔부재(72)가 구비되며,
상기 대차(40)에 안착된 피도물(A)과 식별부재(70)를 매칭하는 인식작업을 거치고, 상기 도장 부스(B) 영역에 스캔부재(72)에 인식되는 식별부재(70)를 이용하여 피도물(A) 정보를 추출하도록 구비되는 것을 특징으로 하는 도장설비의 피도물 피딩시스템.
According to clause 1,
The cart 40 is provided with an identification member 70 including a QR code, bar code, and RFID,
A scanning member 72 is provided in the area of the painting booth (B) so that the identification member 70 can be recognized while the cart 40 is moving,
After going through a recognition process of matching the object (A) seated on the cart (40) and the identification member (70), using the identification member (70) recognized by the scanning member (72) in the area of the painting booth (B) An object feeding system for painting equipment, characterized in that it is equipped to extract information on the object (A).
제 2항에 있어서,
상기 구동부(51)가 연결되는 도킹암(54) 단부에 마찰패드(55)가 설치되고,
상기 마찰패드(55)는 컨베이어 레일(20)의 탑레일면(24)에 대향하게 구비되며,
상기 구동부(51) 작동에 의해 도킹고리(56)가 견인고리(12a) 상에서 분리작동된 후 마찰패드(55)가 탑레일면(24)에 가압되면서 대차(40)를 브레이킹 작동하도록 구비되는 것을 특징으로 하는 도장설비의 피도물 피딩시스템.
According to clause 2,
A friction pad 55 is installed at the end of the docking arm 54 to which the driving unit 51 is connected,
The friction pad 55 is provided opposite the top rail surface 24 of the conveyor rail 20,
After the docking ring 56 is separated and operated on the traction ring 12a by the operation of the drive unit 51, the friction pad 55 is pressed against the top rail surface 24 and is provided to operate the bogie 40 for braking. Features a feeding system for the coating equipment.
KR1020220028530A 2022-03-07 2022-03-07 Coating equipment feeding system KR102587903B1 (en)

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