KR20230112957A - Wood differential heat firedoor * fireproofWall a fireproof Stuff materials manufacturing method - Google Patents

Wood differential heat firedoor * fireproofWall a fireproof Stuff materials manufacturing method Download PDF

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KR20230112957A
KR20230112957A KR1020220009224A KR20220009224A KR20230112957A KR 20230112957 A KR20230112957 A KR 20230112957A KR 1020220009224 A KR1020220009224 A KR 1020220009224A KR 20220009224 A KR20220009224 A KR 20220009224A KR 20230112957 A KR20230112957 A KR 20230112957A
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fireproof
wood
fire
mineral wool
materials
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윤종인
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주식회사 대명우드
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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B5/00Doors, windows, or like closures for special purposes; Border constructions therefor
    • E06B5/10Doors, windows, or like closures for special purposes; Border constructions therefor for protection against air-raid or other war-like action; for other protective purposes
    • E06B5/16Fireproof doors or similar closures; Adaptations of fixed constructions therefor
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00Fibre or filament compositions
    • C03C13/06Mineral fibres, e.g. slag wool, mineral wool, rock wool
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/244Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Building Environments (AREA)

Abstract

본 발명은 목재차열방화도어와 철재차열방화도어,내화벽체에 내화충진재료를 투입하여 제조방법함으로써 내화성능의 내구성과,단열성,방음성,대량생산을 가능하게 할 수 있는 내화충진재료를 규격별 생산을 자동화하여 제품의 안전성과 완성도를 높이는데 기여 할 수 있도록 불량성을 없애고 모듈화한 제품을 대량생산을 하는데 기여 할 수있는 방식을 제시함으로써 국내외 대량공급을 할 수 있게 되었다.The present invention standardizes fireproof filling materials that can enable durability, heat insulation, sound insulation, and mass production of fireproof performance by injecting fireproof filling materials into wooden heat insulation fire doors, steel heat insulation fire doors, and fireproof walls. By automating individual production and contributing to improving the safety and completeness of products, we have been able to supply large quantities at home and abroad by presenting a method that can contribute to mass production of modularized products by eliminating defects.

Description

목재차열방화도어와 철재차열방화도어의 내화벽체의 내화충진재료 제조방법{Wood differential heat firedoor * fireproofWall a fireproof Stuff materials manufacturing method}Method for manufacturing fireproof filling materials for fireproof walls of wood and steel insulation fire doors {Wood differential heat firedoor * fireproofWall a fireproof stuff materials manufacturing method}

본 발명은 목재차열방화도어와 철재방화도어 내화벽체 제조시에 내화충진재료의 관한 것으로써, 보다 상세하게는 방법을 제공하는 것이다.The present invention relates to a fireproof filling material when manufacturing a fireproof wall for a wooden fireproof door and a steel fireproof door, and more particularly, to provide a method.

제조시 생산방법을 간단하게 할 수 있으며, 치수의 정밀성을 보다 정확하게 가능하게 제조하는 방법을 제공하는 것이다.It is to provide a manufacturing method capable of simplifying the production method during manufacturing and enabling more accurate dimensional precision.

현재는 비규격 충진재료을 사용하는 관계로 내부충진시 정확하게 충진할 수가 없는관계로 내화성능,단열성능,방음성능 등이 저하되어 불량제품이 발생하여 공사 시공후 많은 하자와 불량제품이 발생되어 건설사에서 소비자와의 분쟁의 원인이 발생되어 상호 많은피해를 보고있는 실정이다.Currently, non-standard filling materials are used, so it is not possible to fill the inside accurately, so the fire resistance performance, insulation performance, sound insulation performance, etc. are deteriorated, resulting in defective products and many defects and defective products after construction. The cause of disputes with consumers has occurred, resulting in a lot of damage to each other.

오늘날 우리의 일상생활 주변에는 각종 기계 설비의 가동과 자동차,철도,음향기기의 작동등 여러 가지 요인에 의해 끊임없이 소음이 발생되고 있다. 따라서 소음 유발원들을 가능한 한 소음이 적게 발생되도록 설계되어야 하고 불가피하게 소음이 발생될 경우 그 소음이 외부로 전파되는 것을 최대한 차단할 필요가 있다.Noise is constantly generated around our daily life today due to various factors such as the operation of various machinery and equipment and the operation of automobiles, railways, and sound equipment. Therefore, noise sources need to be designed to generate as little noise as possible, and when noise is unavoidably generated, it is necessary to block the noise from propagating to the outside as much as possible.

그리고 건축물은 화재 발생시 일정시간 성능을 유지하고 인명 대피와 보호를위하여 내화 및 방화 성능을 요구한다. 특히, 사용자가 많거나 노약자들이 많은 집단시설,공공시설,양로원,학원에서 화재발생시 인명구호에 어려움이 있다. 한편 생활습관의 변화로 실내에 활동하는 시간이 과거에 비해 증가된 지금 실내 공기질 관리는 밀폐된 실내생활에서 공기환경은 인체에 직접적 영향을 미치게 되어 빌딩증후군, 화학물질과민증, 새집증후군을 유발하게 되었다.In addition, buildings require fire resistance and fire prevention performance to maintain performance for a certain period of time in case of fire and to evacuate and protect human life. In particular, it is difficult to rescue people in the event of a fire in group facilities, public facilities, nursing homes, and academies with many users or elderly people. On the other hand, indoor air quality management has increased compared to the past due to changes in lifestyle habits, and the air environment directly affects the human body in a closed indoor life, causing building syndrome, chemical hypersensitivity, and sick house syndrome. .

현재에는 실내환경의 쾌적성을 확보하기 위해 특히 건축자재의 오염물질 방출에 규제를 권고하고 있다. 본 제품은 119p(특허등록)라는 무기질 불연원료를 재료로 하여 인체에 유해한 유독가스, VOC가 방출되지 않는 천연 광물질을 주원료로한 무기질 불연성원료의 제품으로 내화충진재를 만들게 되었다.Currently, in order to secure the comfort of the indoor environment, regulations on the emission of pollutants from building materials are recommended. This product is made of 119p (patent registration) inorganic non-combustible raw material, which is a product of inorganic non-combustible raw material that does not emit toxic gases and VOC harmful to the human body as its main raw material.

내화충진재료를 만들기 위해서는 먼저 충진료를 표면마감재료인 화이바글라스를 사용규격 만큼 절단하여 무기불연원료에 함침하여 건조한 후에 자체생산하는불연성접착재(시험인정제품)를 사용하여 불연성 미네랄울과 접착하여 건조한후 목재차열방화도어,철재차열방화도어,내화벽체 내부충진재료를 사용하여 제품을 생산하게 되는것이다.To make a fireproof filling material, first, the filler is cut into the surface finishing material, fiberglass, as much as the usage standard, impregnated with inorganic nonflammable raw materials, dried, and then bonded to nonflammable mineral wool using a nonflammable adhesive (tested and certified product) produced by the company and dried. Afterwards, products are produced using wood insulation fire doors, steel insulation fire doors, and internal filling materials for fireproof walls.

방음방법으로는 흡음 또는 차음성능이 있는 소재로 만들어진 각종 방음제를사용하여, 방음벽, 방음칸막이, 방음실, 음향처리용 마감재 등과 같은 방음 구조물을 설치함으로써 소음을 흡수하고 그 전파 경로를 차단하는 방법이 널리 사용되고있다. 일반적으로 널리 사용되는 방음소재로서는, 목재 또는 콘크리트와 같은 일반적인 건축 글라스울과 같은 무기질섬유재 및 금속타공관과 같은 금속재 등이 여러가지 단독 또는 복한한 것들을 들 수 있다.As a soundproofing method, various soundproofing materials made of materials with sound-absorbing or sound-insulating performance are used to absorb noise and block its propagation path by installing soundproofing structures such as soundproof walls, soundproof partitions, soundproof rooms, and finishing materials for sound treatment. It is widely used. As a generally widely used soundproofing material, inorganic fiber materials such as general construction glass wool such as wood or concrete, and metal materials such as metal perforated pipes may be used singly or in combination.

방음재는 그 사용 장소와 용도에 따라 다소 차이는 있겠지만, 광범위한 주파수 영역에서의 우수한 흡차음성, 우수한 기계적 특성(내구성 등) 및 열적 특성(불연성,난연성 등)을 구비하면서도, 제조원가가 저렴하고 시공이 간편한 것이 바람직할 것이다. 그러나 종래의 방음재들은 상기한 여러 가지 요건들 중 일부의 요건에 부합하지 못하여(내화성능이 떨어지는 제품이며 글라스울이나 화이바글라스 성능은 화씨 270℃에 제조되어 700℃에 녹아버리며 미네랄울은 700℃에 제조되어 1,000℃에 녹아버림) 이들을 적용함에 있어서 상당한 문제점들을 내포하고 있다.Although there may be some differences depending on the place and purpose of use, soundproofing materials have excellent sound absorption and insulation in a wide range of frequencies, excellent mechanical properties (durability, etc.) and thermal properties (non-combustibility, flame retardancy, etc.), but are inexpensive to manufacture and easy to install. it would be preferable However, conventional soundproofing materials do not meet some of the above requirements (products with poor fire resistance, and glass wool or fiberglass performance is manufactured at 270 ° Fahrenheit and melted at 700 ° C, and mineral wool is 700 ° C fabricated and melted at 1,000 ° C) poses significant problems in their application.

우리나라 내화충진시험은 1시간은 약1,000℃에서 시험을 하나 2시간째부터는 1,100℃부터 시작하는 내화시험이기 때문에 이들 제품을 사용하기에 부족함을 119P 불연원료 (1,500℃에도 타지 않기 때문에)이를 사용하여 화이바글라스나 미네랄울에 접착하여 내화충진재료를 생산하는 것이다.The fire resistance filling test in Korea is tested at about 1,000 ℃ for 1 hour, but it is a fire resistance test that starts at 1,100 ℃ from the second hour, so 119P non-combustible raw materials (because it does not burn even at 1,500 ℃) are used to determine the lack of use of these products. It is to produce fireproof filling material by adhering to fiber glass or mineral wool.

내화 구조란 건축물이 장시간의 화재 시에도 재료의 형태나 강도 등이 크게 변하지 않고 견디어내어 인명 및 재산을 보호하고, 화재 후 간단한 수선으로 건축물의 재사용이 가능케 하는 구조를 말하는 것으로써, 최근에는 내화구조인정 및 관리 기준이 법규화되면서 그 기준이 보다 강화되었다.Fire-resistant structure refers to a structure that allows a building to withstand a fire for a long time without significantly changing the shape or strength of the material to protect life and property, and to enable reuse of the building by simple repair after a fire. As the accreditation and management standards were legislated, the standards were further strengthened.

한편 일반적으로 건축물을 신축할 때, 건축물의 구조를 지탱하고 내부를 구획하기 위해서 형성되는 방화도어는 차열과 방음단열성이 복합적으로 구성되어 까다로운 내화 인정시험을 통화하여야 사용 및 건축물에 적용할 수가 있다.On the other hand, in general, when a building is newly built, a fire door formed to support the structure of a building and divide the interior is composed of a combination of heat and sound insulation, so that it can be used and applied to a building only after a difficult fire-resistance test is called.

화이바글라스와 미네랄울에 30중량%의 119P의 불연성 암모늄폴리포스테이트(Ammoninmpolyphosphate)와.5중량%의구아니딘설파메이트(Guanidinesulfamate)와,5중량%의 암모늄 헥사메타포스테이트(Ammoninm hexameteaphoshate), 및 60중량%의 물로 구성되는 불연성 조성물에 함침하여 불연성으로만든 화이바글라스을 두장 재단하고, 제1 화이바글라스와 제2화이바글라스 양면사이에 미네랄울의 앙면에 무기불연성접착재를 바른다음 일정한 합프레스에 넣어 제조라인을 통과시켜 접착재의 건조과정과 규격별 자동절단되어 랩포장을 하면 제품의 완성이 되는 것이다.30% by weight of 119P incombustible ammonium polyphosphate, 5% by weight of Guanidinesulfamate, 5% by weight of Ammonin hexametaphoshate, and 60% by weight of fiberglass and mineral wool Two sheets of non-combustible fiberglass are cut by impregnating with an incombustible composition composed of % of water, and inorganic incombustible adhesive is applied to both sides of the mineral wool between the first and second fiberglass surfaces, and then put in a regular happress to start the manufacturing line. The drying process of the adhesive material and the automatic cutting according to the standard and wrap packaging complete the product.

국내 특허공보 10-2002-0054140호 (2002년07월06일)Domestic Patent Publication No. 10-2002-0054140 (July 06, 2002) 32-532-5 국내 공개특허공보 제0541718호(2005.12.30)Korean Patent Publication No. 0541718 (2005.12.30)

본 발명은 상기와 같은 내화성능의 문제점을 해결함으로써 제품의 불량성을 없애고 건축후 하자발생을 줄일 수 잇는 장점이 있다고할수있다.The present invention can be said to have the advantage of eliminating the defect of the product and reducing the occurrence of defects after construction by solving the problem of fire resistance performance as described above.

상술한 본 발명의 목적을 달성하기 위하여, 본 발명은, 합판을 불연성 조성물에 함침한 한 쌍의 제1,2화이바글라스를 마련하는 단계와 상기 한 쌍의 제1,2불연미네랄울을 접착 및 부착하는 단계를 포함하여 목재차열방화도어와 철재차열방화도어, 내화벽체 제조시 내부충진재료를 넣어 양면마감재료를 덮어서 제조하면 내화,방음,단열성이 우수하게 나타난다.In order to achieve the above object of the present invention, the present invention provides a step of preparing a pair of first and second fiberglass impregnated with a non-combustible composition of plywood, bonding the pair of first and second non-combustible mineral wool, and Including the step of attaching, when manufacturing wooden heat insulation fire doors, steel heat insulation fire doors, and fireproof walls by inserting internal filling materials and covering both sides of the finishing material, fire resistance, sound insulation, and heat insulation are excellent.

본 발명 경량벽체는 다음과 같은 이점을 얻을 수가 있다.The lightweight wall of the present invention can obtain the following advantages.

첫째, 방음과 단열성이 우수하다.First, it has excellent sound insulation and heat insulation.

둘째, 내화성능이 내구성이 우수하며 1~2시간까지 내화성이 충분하다.Second, fire resistance is excellent in durability and fire resistance is sufficient for 1 to 2 hours.

셋째, 제품을 모듈화 함으로써 생산의 효율성이 좋으며 불량성을 개선할 수 있다.Third, by modularizing the product, the efficiency of production is good and defectivity can be improved.

넷째, 건축물에 적용시 하자발생을 줄일 수 있다.Fourth, defects can be reduced when applied to buildings.

다섯째, 자재의 공장제작으로 품질이 균등하다.Fifth, quality is uniform due to factory production of materials.

여섯째, 제품이 우수하여 해외 수출이 용이하다.Sixth, because the product is excellent, it is easy to export overseas.

일곱째, 모듈화 함으로써 대량양산과 조립공정을 간소화할 수 있다.Seventh, mass production and assembly process can be simplified by modularization.

도 1은 본 발명에 따른 내화성 충진재료의 1실시 예시
도 1은 본 발명의 구성요소들이 결합한 본 발명에 따른 내화충진재료를 결합한 모습을 도시한 평면도이다.
1 is an example of one embodiment of a fire-resistant filling material according to the present invention
1 is a plan view showing a combination of the fireproof filling material according to the present invention in which the components of the present invention are combined.

이하 첨부된 도면을 참조하여 본 발명의 바람직한 실시 예에 대하여 구체적으로 설명한다. 본 발명을 설명함에 있어서, 관련된 공지기능 혹은 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명은 생략한다. 또한, 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로서 이는 사용자, 운용자의 의도 또는 판례 등에 따라 달라질 수 있다. 그러므로 그 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다. Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In describing the present invention, if it is determined that a detailed description of a related known function or configuration may unnecessarily obscure the gist of the present invention, the detailed description will be omitted. In addition, terms to be described later are terms defined in consideration of functions in the present invention, which may vary according to the intention of a user or operator or a precedent. Therefore, the definition should be made based on the contents throughout this specification.

도 1은 본 발명에 따른 내화충진재료의 제1실시 예를 도시하는 구성들의 평면도이며 목재차열방화도어와 철재차열방화도어의 내화충진재료를 간단한 방법으로 안전하고 지금까지 비규격제품을 절단하여 하는 번거로움과 대량생산을 할 수 있는 시스템화하여 생산할 수가 있으며, 치수 정밀성을 가능하게 하여 하자의 발생을 줄일 수가 있는 목재차열방화도어와 철재차열방화도어를 제조하는 내화충진재료를 포함 할 수 있다.1 is a plan view of components showing a first embodiment of a fireproof filling material according to the present invention, and the fireproof filling material of a wooden heat shield fire door and a steel heat shield fire prevention door is safe by a simple method and cutting non-standard products so far. It can be produced by systemizing the hassle and mass production, and it can include fireproof filling materials for manufacturing wooden thermal fire doors and steel thermal insulation fire doors that can reduce the occurrence of defects by enabling dimensional precision. can

본 발명의 목재차열방화도어와 철재차열방화도어의 내화충진재료가 충진되기 때문에 안전한 내화성, 방음성,단열성 등의 성능이 우수하며, 기존의 제품에 비해 양산시스템을 갖추는 결과를 가져오기 때문에 제조 단가를 낮출 수 있는 장점이 있다. 한편 불연성무기원료와 준불연목재,불연내화단열재료,준불연코팅재료(접착재)의 시험성적서를 참조하면, 내화충진재료의 제조에 사용하는 구조를 확인하는데 적합하다는 것을 확인할 수 있다.Since the fireproof filling material of the wooden heat insulation fire door and the steel heat insulation fire door of the present invention is filled, the performance such as safe fire resistance, sound insulation, and heat insulation is excellent, and it is manufactured because it results in having a mass production system compared to existing products. It has the advantage of lowering the unit cost. On the other hand, referring to the test reports of non-combustible inorganic raw materials, semi-non-combustible wood, non-combustible fireproof insulation materials, and semi-noncombustible coating materials (adhesives), it can be confirmed that they are suitable for confirming the structure used in the manufacture of fireproof filling materials.

100: 불연성 화이바글라스
120: 미네랄울
122: 불연성접착재료
124: 불연성원료
126: 불연외벽단열재료
129: 준불연목재
100: non-flammable fiberglass
120: mineral wool
122: incombustible adhesive material
124: non-combustible raw materials
126: non-combustible outer wall insulation material
129: semi-non-combustible wood

Claims (1)

미네랄울을 불연성 조성물에 함침한 한 쌍의 제1,2 미네랄울을 마련하는 단계와 상기 한 쌍의 제1,2불연성화이바글라스 사이에 배치되는 미네랄울의 모듈을 마련하는 단계와 상기 모듈의 양면과 미네랄울에 불연성접착재를 바르는 단계를 포함하는 단계를 거쳐 목재차열방화도어와 철재차열방화도어,내화벽체에 내화충진재료를 투입하기전, 각규격별 절단하는 단계로 생산이 이루어진다.Preparing a pair of first and second mineral wool impregnated with mineral wool in an incombustible composition, preparing a module of mineral wool disposed between the pair of first and second incombustible fiberglass, and both sides of the module After the step of applying incombustible adhesive to the mineral wool, the production is carried out in the step of cutting each standard before injecting the fireproof filling material into the wood thermal insulation fire door, the steel thermal insulation fire prevention door, and the fire wall.
KR1020220009224A 2022-01-21 2022-01-21 Wood differential heat firedoor * fireproofWall a fireproof Stuff materials manufacturing method KR20230112957A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020054140A (en) 2000-12-27 2002-07-06 오시덕 Light-weight wall system
KR100541718B1 (en) 2005-06-24 2006-01-10 임보람 A purification device for a movable deposit

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020054140A (en) 2000-12-27 2002-07-06 오시덕 Light-weight wall system
KR100541718B1 (en) 2005-06-24 2006-01-10 임보람 A purification device for a movable deposit

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
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