KR20220142143A - Manufacturing system of dough sheet for chinese noodle - Google Patents

Abstract

Disclosed is a manufacturing system for a dough sheet for Chinese noodles which can omit a kneading process and a dough sheet forming process, which require a lot of time and manpower to manufacture noodles for Chinese noodles, in a Chinese restaurant. To this end, provided is a manufacturing system for a dough sheet for Chinese noodles, which comprises: a hopper unit including a first hopper accommodating water, a first discharge detecting sensor detecting the discharge amount of water discharged through the first hopper, and a first opening/closing module controlling the discharge of water accommodated in the first hopper; a stirring unit stirring a mixture including the water and flour; a forming unit passing the mixture discharged through the stirring unit between a first forming roller and a second forming roller to generate a sheet-like rough dough sheet; a compression unit passing the rough dough sheet passing through the forming unit between compression rollers to generate a dough sheet more compressed than the rough dough sheet; a cutting unit cutting the dough sheet having passed through the compression unit at preset intervals; a packaging unit packaging the dough sheet cut through the cutting unit; an input unit receiving a selection signal; and a control unit controlling the operation of the hopper unit, the stirring unit, the forming unit, the compression unit, the cutting unit, and the packaging unit according to the selection signal provided through the input unit. According to the present invention, a dough sheet for Chinese noodles, which enables Chinese restaurants to make Chinese noodles such as noodles in black bean sauce, can be made and distributed even if only a noodle-making machine is installed in the kitchen.

Description

Manufacturing system of dough sheet for Chinese noodles

The present invention relates to a system for manufacturing a dough sheet for Chinese noodles capable of manufacturing noodles for Chinese noodles by making noodles with a noodle making machine in a Chinese restaurant. It relates to a manufacturing system for a dough sheet for Chinese noodles that manufactures a dough sheet for Chinese noodles that has passed a kneading process and a dough sheet forming process so that the forming process can be omitted in a Chinese restaurant.

Jajangmyeon is one of the inexpensive foods that has been sold at restaurants for a long time. It is sold by frying chunjang and vegetables in oil to make jajang sauce, and mixing the prepared jajangmyeon with noodles.

In order to manufacture such jajangmyeon, flour kneading is essential, and in places such as a Chinese restaurant where a large amount of kneading is required, kneading by hand is difficult, so it is common to knead using a kneader of a mechanical device that uses power.

The known kneader puts flour and water as ingredients in a kneading container at a predetermined ratio, and by driving an electric motor or turning an operator's handle, the shaft rotates through a speed reduction mechanism in the kneading container, and the kneading blade is kneaded. It is made to gluten by stirring and kneading wheat flour and water in the barrel.

In order to prepare noodles for jajangmyeon from the kneaded dough (dough mass), the dough sheet is spread flat to form a dough sheet, and the dough sheet is cut at predetermined intervals to form noodles.

In manufacturing such a dough sheet for jajangmyeon, conventionally, an operator puts a lump of dough on a chopping board and spreads it to a predetermined thickness using a rolling pin to form a dough sheet. There was a problem that was very difficult to form.

In order to improve this problem, recently, a dough sheet forming machine for manufacturing a dough sheet from dough in a Chinese restaurant is installed and used.

However, in order to produce noodles for Jajangmyeon in large quantities, a large kneader and dough sheet forming machine must be installed in the kitchen. There is a demand for distribution of dough sheets for jajangmyeon that can secure

Republic of Korea Patent No. 10-1888795 (Announced on August 14, 2018) Republic of Korea Patent Registration No. 10-2109383 (Notice on May 12, 2020) Republic of Korea Patent Publication No. 10-2020-0092572 (published on Aug. 4, 2020) Republic of Korea Patent Registration No. 10-1273295 (published on June 11, 2013)

Therefore, it is an object of the present invention to form a dough by constantly adding water to show the characteristics of a Chinese noodle with a high water content, to form a large-capacity dough and a large-capacity dough sheet, and to package it so that it can be distributed. An object of the present invention is to provide a system for manufacturing dough sheets for Chinese noodles.

In order to achieve the object of the present invention described above, in an embodiment of the present invention, a first hopper for accommodating water and a first discharge amount installed at the lower end of the first hopper to detect the discharge amount of water discharged through the first hopper A hopper unit including a detection sensor and a first opening/closing module installed at the lower end of the first hopper to control the discharge of water accommodated in the first hopper, and a stirring unit for stirring a mixture containing the water and flour; A forming part for generating a sheet-shaped rough dough sheet by passing the mixture discharged through the stirring unit between the first forming roller and the second forming roller, and passing the rough kneading sheet passing through the forming unit between the pressing rollers to pass the rough dough sheet A pressing unit for generating a more compressed dough sheet, a cutting unit for cutting the dough sheet passing through the pressing unit at a preset interval, a packaging unit for packaging the dough sheet cut through the cutting unit, and an input unit for receiving a selection signal It provides a system for manufacturing a dough sheet for Chinese noodles including a control unit for controlling the operation of the hopper unit, the stirring unit, the molding unit, the pressing unit, the cutting unit, and the packaging unit according to the selection signal provided through the input unit.

According to the present invention, even if a Chinese restaurant installs only noodles in the kitchen, it is possible to produce and distribute a dough sheet for Chinese noodles, such as Jajangmyeon, to make noodles. Accordingly, if the operator of a Chinese restaurant purchases and uses a dough sheet for Chinese noodles, there is no need to install a kneader and a dough sheet forming machine in the kitchen, so it is possible to reduce the start-up cost of the Chinese restaurant, and it is possible to reduce the manpower for making noodles in the Chinese restaurant, thereby reducing labor costs. can save

In addition, since the present invention can provide Chinese noodles of uniform quality, it is possible to minimize the risk of quality change, which is a common threat in the restaurant industry.

In addition, the present invention promotes sequential compression of the dough sheet through molding compression and corrective compression, thereby enabling molding of a dough sheet having a standardized thickness, thereby making it possible to manufacture Chinese noodles with good quality.

1 is a block diagram for explaining a dough sheet manufacturing system according to the present invention.
2 is a configuration diagram schematically showing a hopper unit, a kneading unit and a transfer unit of the dough sheet manufacturing system according to the present invention.
3 is a perspective view showing the impeller blade of the stirring unit according to the present invention.
4 is a front view showing the impeller blade of the stirring unit according to the present invention.
Figure 5 is a configuration diagram schematically showing the forming part, the pressing part, and the cutting part of the dough sheet manufacturing system according to the present invention.

Hereinafter, a system for manufacturing a dough sheet for Chinese noodles according to preferred embodiments of the present invention (hereinafter, abbreviated as 'dough sheet manufacturing system') according to preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a block diagram for explaining a dough sheet manufacturing system according to the present invention.

Referring to Figure 1, the dough sheet manufacturing system according to the present invention is a hopper unit 100 for discharging a predetermined flow rate of water, and agitating for stirring a mixture containing water and flour discharged from the hopper unit 100 Part 200, a molding unit 300 for molding the mixture passing through the stirring unit 200 into a rough dough sheet, and a pressing unit for pressing the rough dough sheet passing through the molding unit 300 one or more times 400, a packaging unit 600 for packaging the dough sheet that has passed through the pressing unit 400, an input unit 700 that receives a selection signal from a manager, and a selection signal input to the input unit 700 It includes a control unit 800 for controlling the hopper unit 100 , the stirring unit 200 , the molding unit 300 , the pressing unit 400 , and the packaging unit 600 .

Hereinafter, each component will be described in more detail with reference to the drawings.

2 is a configuration diagram schematically showing a hopper unit, a kneading unit and a transfer unit of the dough sheet manufacturing system according to the present invention. 1 and 2, the dough sheet manufacturing system according to the present invention includes a hopper unit (100).

The hopper unit 100 includes a first hopper 112 for accommodating water, and a first discharge detection that is installed at the lower end of the first hopper 112 and detects the amount of water discharged through the first hopper 112 . A sensor 114 and a first opening/closing module 116 installed at the lower end of the first hopper 112 to control the discharge of water accommodated in the first hopper 112 is included.

In addition, the hopper unit 100 includes a second hopper 122 for accommodating flour, and a second hopper installed at the lower end of the second hopper 122 to detect the amount of flour discharged through the second hopper 122 . A discharge detection sensor 124 and a second opening/closing module 126 installed at the lower end of the second hopper 122 to control the discharge of flour accommodated in the second hopper 122 may be included.

In addition, the hopper unit 100 includes a third hopper 132 for accommodating additives, and a third installed at the lower end of the third hopper 132 to detect the amount of the additive discharged through the third hopper 132 . A discharge detection sensor 134 and a third opening/closing module 136 installed at the lower end of the third hopper 132 to control the discharge of additives accommodated in the third hopper 132 may be included.

The additives may include alcohol, salt, black rice flour, glutinous rice flour, starch, etc., and may further include health food materials such as gardenia, noni, arrowroot.

The first emission detection sensor 114 , the second emission detection sensor 124 , and the third emission detection sensor 134 provide measured emission information to the control unit 800 .

The first opening/closing module 116 , the second opening/closing module 126 , and the third opening/closing module 136 operate to be opened or closed according to the control of the controller 800 .

In this way, the hopper unit 100 automatically discharges a predetermined amount of discharge under the control of the control unit 800 so that water, flour, and additives can be mixed at a predetermined mixing ratio in the stirring unit 200 .

More specifically, in the hopper unit 100, the control unit 800 controls the first opening/closing module 116 so that 35 to 45 parts by weight of water and 2 to 6 parts by weight of the additives are discharged to the stirring unit 200 based on 100 parts by weight of the flour. and the second opening/closing module 126 and the third opening/closing module 136 may be controlled.

For example, when manufacturing a gardenia dough sheet, the control unit 800 includes 100 parts by weight of flour, 36 to 40 parts by weight of water, 0.8 to 1.2 parts by weight of a cotton powder additive, 1.6 to 1.9 parts by weight of salt, and 1.1 parts by weight of alcohol. The hopper part 100 may be controlled so that to 1.4 parts by weight are mixed.

In addition, when manufacturing the black rice dough sheet, the control unit 800 includes 100 parts by weight of flour, 36 to 40 parts by weight of water, 0.8 to 1.2 parts by weight of a cotton powder additive, 1.6 to 1.9 parts by weight of salt, and 1.5 to 1.8 parts by weight of black rice. The hopper part 100 can be controlled so that the weight part is mixed.

In addition, when manufacturing the white dough sheet, the control unit 800 includes 100 parts by weight of flour, 36 to 40 parts by weight of water, 0.7 to 1.0 parts by weight of vinegar, 0.3 to 0.5 parts by weight of cold soda, and 1.6 to 1.9 parts by weight of salt. The hopper unit 100 may be controlled so that parts by weight and 1.1 to 1.4 parts by weight of alcohol are mixed. At this time, the cold soda may be composed of 40% by weight of sodium carbonate (anhydrous), 5% by weight of sodium bicarbonate, and 55% by weight of purified water.

If necessary, the first hopper 112, the second hopper 122, and the third hopper 132 have a large amount of contents supplied from the outside and when the remaining amount of the contents falls below a certain amount, the storage amount detection sensor detects it It may be configured to output an alarm signal such as lighting or sound. For this, the storage amount detection sensor may be installed in each of the first hopper 112 , the second hopper 122 , and the third hopper 132 .

1 and 2, the dough sheet manufacturing system according to the present invention includes a stirring unit (200).

By stirring the mixture containing the water and flour, it is installed under the hopper unit 100 so that water discharged from the hopper unit 100 can be put into the inside.

Specifically, the stirring unit 200 includes a stirring barrel 230 that provides a space for a mixture containing water, flour, and additives to be accommodated, and one or more, preferably two, installed in the stirring barrel 230 . It may be configured to include an impeller.

The impeller includes a first curved portion having a curved surface, a second curved portion formed shorter than the first curved portion in the opposite direction of the first curved portion, and a second curved portion having a curved surface, the right side of the first curved portion and the right side of the second curved portion An impeller blade configured to include a first flat part connecting and having a plane, and a second plane part having a plane connecting the left side of the first curved part and the left side of the second curved part may be provided.

More specifically, the impeller includes a central rod 210 installed on the stirring barrel 230 along the longitudinal direction of the stirring barrel 230 , a plurality of impeller blades 220 installed on the central rod 210 , and the central rod 210 . ) and may be configured as a first driving force providing means for rotating the central rod 210 .

The stirring barrel 230 has an upper portion open so that the contents of the hopper unit 100 that freely fall along the longitudinal direction can be smoothly introduced, and a lower portion is opened so that the mixture mixed therein can be discharged. In addition, it is preferable that the stirring barrel 230 is formed to have a narrow structure in which the cross-sectional area of the upper part is wide and the cross-sectional area is gradually narrowed toward the lower part.

The central rod 210 is installed in the stirring barrel 230 along the longitudinal direction of the stirring barrel 230, and is axially rotated by the driving force provided from the first driving force providing means. The central rod 210 may be provided with a coupling groove formed with a spiral portion on the inner peripheral surface so that the impeller blade 220 can be installed.

A plurality of impeller blades 220 are installed on the outer circumferential surface of the central rod 210 along the longitudinal direction of the central rod 210, and the contents (water, flour and additives) passing through the stirring barrel 230 while being rotated are mixed. to form a mixture.

3 is a perspective view showing the impeller blade of the stirring unit according to the present invention, Figure 4 is a front view showing the impeller blade of the stirring unit according to the present invention.

As a specific aspect, the impeller blade 220 according to the present invention includes an assembly rod 221 having an outer diameter corresponding to the inner diameter of the coupling groove formed in the center rod 210 as shown in FIG. 3 , and from the end of the assembly rod 221 . It is formed to extend and is composed of a mixing rod 225 that mixes water and flour passing through the stirring barrel 230 .

The assembling rod 221 may have a spiral portion 222 for assembling with the central rod 210 on the outer circumferential surface of the distal end so that the distal end inserted into the fastening groove can be smoothly assembled into the fastening groove.

The mixing rod 225 includes a first curved portion 226 having a curved surface as shown in FIGS. 3 and 4 so that the contents passing through the stirring barrel 230 can be mixed to form a mixture, and the first curved portion A second curved portion 227 formed shorter than the first curved portion 226 in the opposite direction of 226 and having a curved surface, the right side of the first curved portion 226 and the right side of the second curved portion 227 . It may be configured to include a first flat portion 228 having a flat surface connecting the .

At this time, as shown in FIG. 4 , the inner angle between the straight line connecting the midpoint of the first curved part 226 and the midpoint of the second curved part 227 and the first flat part is preferably formed in a range of 21° to 22.5°. At this time, if the inner angle is less than 21 °, there may be a problem that there is no movement of the dough during rotation, and if the inner angle exceeds 22.5 °, the resistance due to the kneading during rotation increases, so that the first driving force providing means and the impeller blade ( 220) may be damaged.

The first driving force providing means is connected to the control unit 800 , and provides a driving force for rotating the central rod 210 under the control of the control unit 800 , and may be installed on the outer surface of the stirring vessel 230 . A driving motor or the like may be used as the first driving force providing means.

Figure 5 is a configuration diagram schematically showing the forming part, the pressing part, and the cutting part of the dough sheet manufacturing system according to the present invention.

1 and 5, the dough sheet manufacturing system according to the present invention includes a forming unit (300).

The forming unit 300 passes the mixture discharged through the stirring unit 200 between the first forming roller 310 and the second forming roller 320 to produce a sheet-shaped rough dough sheet, the first The forming roller 310, the second forming roller 320 installed to be spaced apart from the first forming roller 310, and the mixture discharged through the stirring unit 200 are mixed with the first forming roller 310 and the second forming roller 310 The pressure plate 330 pushed between the rollers 320 and one end are connected to the pressure plate 330 so that the pressure plate 330 moves in an elliptical trajectory between the stirring unit 200 and the first and second forming rollers 310 and 320 . It is configured to include a second driving force providing means for moving reciprocally so as to be. In addition, the forming unit 300 may further include a driving mechanism connected to the first forming roller 310 and the second forming roller 320 to provide a driving force, and the driving mechanism is integral with the second driving force providing means. can be composed of

In addition, the forming unit 300 may be provided with a pair of support frames that provide a space in which the first forming roller 310 and the second forming roller 320 are installed.

The first forming roller 310 provides a pressing force to the mixture so that the mixture is spread in a sheet shape, is formed in a cylindrical structure, and is installed between a pair of support frames.

The second shaping roller 320 provides a pressing force to the mixture so that the mixture injected between the first shaping roller 310 and the first shaping roller 310 is molded into a sheet shape together with the first shaping roller 310, and is formed in a cylindrical structure, It is installed between a pair of support frames so as to be spaced apart from the first forming roller 310 at a predetermined interval. For example, the second forming roller 320 may be installed on a pair of support frames so as to be spaced apart from the first forming roller 310 by 9 mm to 11 mm.

The pressure plate 330 applies the mixture at regular intervals so that the mixture discharged through the stirring unit 200 is smoothly introduced between the first forming roller 310 and the second forming roller 320, the first forming roller 310. By pushing between the and the second forming roller 320, it is formed to have an external shape of a rectangular flat plate.

If necessary, a pair of curved plates extending to be inclined in the moving direction of the mixture discharged through the stirring unit 200 may be provided on both lower sides of the pressure plate 330 . The curved plate serves to uniformly inject the mixture discharged through the stirring unit 200 between the first forming roller 310 and the second forming roller 320 .

The second driving force providing means includes a driving motor, and the pressure plate 330 is connected to the driving motor by driving force provided from the driving motor to move the elliptical trajectory between the stirring unit 200 and the first and second forming rollers 310 and 320 . It may be configured to include a crank to move to move. The second driving force providing means is electrically connected to the control unit 800 and operates under the control of the control unit 800 .

The driving mechanism provides a driving force so that the first forming roller 310 or the second forming roller 320 or both of them can be axially rotated, and any one capable of rotating the first and second forming rollers 310 and 320 It is free to use This driving mechanism is electrically connected to the control unit 800 and operates under the control of the control unit 800 . In addition, when the first forming roller 310 and the second forming roller 320 are both installed on a pair of support frames to rotate axially, the driving mechanism includes the first forming roller 310 and the second forming roller 320 . A driving force may be provided to rotate in opposite directions.

Referring to Figure 2, the dough sheet manufacturing system according to the present invention may further include a transfer unit (900).

The conveying unit 900 is installed between the stirring unit 200 and the molding unit 300 to transfer the mixture discharged from the stirring unit 200 to the molding unit 300 , and from the stirring unit 200 . It is located under the stirring unit 200 so that the free-falling mixture can be smoothly seated, and the rear end thereof is installed so as to be located above the molding unit 300 . A belt conveyor for transferring the mixture may be used as the transfer unit 900 .

If necessary, the transfer unit 900 may be provided with a partition wall at the left end and the right end in the longitudinal direction. This partition guides the movement of the mixture so that the mixture discharged from the stirring unit 200 can be stably seated on the belt of the conveyor, and blocks the movement of the mixture so that the mixture is not separated from the belt of the conveyor during the conveying process of the mixture. .

In addition, the transfer unit 900 may be provided with a 'L'-shaped discharge pipe at the rear end facing the forming unit 300 . This discharge pipe provides a discharge path of the mixture so that the mixture transferred by the transfer unit 900 is introduced between the first forming roller 310 and the second forming roller 320 .

In addition, the transfer unit 900 may be provided with a pulverizer 910 that pulverizes the mixture discharged between the first forming roller 310 and the second forming roller 320 of the forming unit 300 at the rear end thereof.

The pulverizer 910 pulverizes and disperses the agglomerated mixture so that the agglomerated mixture in the stirrer is evenly injected into the molding unit 300, and the mixture injected into the molding unit 300 is smoothly formed into a rough dough sheet. 300), disperse the lumped mixture just before it is added.

Specifically, the grinder 910 includes a rotating rod installed in the width direction of the transfer unit 900, a plurality of grinding blades provided at regular intervals along the longitudinal direction of the rotating rod, and a driving force connected to the rotating rod to rotate the rotating rod. and a third driving force providing means for providing. At this time, the grinding blades are preferably provided along the outer peripheral surface of the rotating rod.

The second driving force providing means may be used as long as it is coupled to a rotating rod such as a motor and a gear to rotate the rotating rod. The second driving force providing means is electrically connected to the control unit 800 and operates under the control of the control unit 800 .

1 and 3, the dough sheet manufacturing system according to the present invention includes a pressing unit (400).

The pressing unit 400 passes the rough dough sheet that has passed through the forming unit 300 between the pressing rollers to produce a dough sheet that is more compressed than the rough dough sheet, including a press equipped with a pair of pressing rollers. is composed

As a specific aspect, the compression unit 400 according to the present invention may be configured to include one or more, preferably, four compression presses. The pressing unit 400 presses the rough dough sheet that has passed through the forming unit 300 to produce a dough sheet, and the interval between the dough sheets along the movement direction of the dough sheet is such that the thickness of the dough sheet is gradually reduced along the movement direction. A plurality of compression machines provided with a pair of compression rollers that are constantly reduced are included.

More specifically, the compression unit 400 may be configured to include a first compression machine 410 , a second compression machine 420 , a third compression machine 430 , and a fourth compression machine. At this time, the first to fourth pressing units may be configured such that the interval between the pair of pressing rollers is sequentially decreased by 1 mm so that the thickness of the dough sheet can be sequentially reduced by 1 mm.

If necessary, a belt conveyor for transferring the dough sheet may be installed between the molding unit 300 and the press, or between the press and the press, or both. At this time, the belt conveyor assists the movement of the dough sheet to provide a function of preventing the dough sheet having a high water content from being stretched and broken.

The first pressing machine 410 includes a pair of first pressing rollers 412, a pair of first pressing frames providing a space for the pair of first pressing rollers 412 to be installed, and a pair of first pressing rollers 412. 1 includes a first driving mechanism for rotating the compression roller (412).

The pair of first pressing rollers 412 is to provide a pressing force to the rough dough sheet so that the thickness of the rough dough sheet passing through the forming unit 300 is reduced, is formed in a cylindrical structure, the pair of first pressing installed on the frame. At this time, the interval between the pair of first pressing rollers 412 is formed to be narrower than the interval between the first forming roller 310 and the second forming roller 320 . For example, the interval between the pair of first pressing rollers 412 is preferably formed in a range of 8 mm to 10 mm.

The first driving mechanism provides a driving force so that the pair of first pressing rollers 412 can be rotated, and any one capable of rotating the pair of first pressing rollers may be used. The first driving mechanism is electrically connected to the control unit 800 and operates under the control of the control unit 800 .

The second compression machine 420 is installed at the rear end of the first compression machine 410, and provides a space for a pair of second compression rollers 422 and a pair of second compression rollers 422 to be installed. It includes a second driving mechanism for rotating the pair of second compression frame, and the pair of second compression rollers 422 .

The pair of second pressing rollers 422 provides a pressing force to the dough sheet so that the thickness of the dough sheet passing through the first pressing machine 410 is reduced, is formed in a cylindrical structure, and a pair of second pressing frames is installed on At this time, the interval between the pair of second pressing rollers 422 is formed to be narrower than the interval between the pair of first pressing rollers 412 . For example, the interval between the pair of second pressing rollers 422 is preferably formed to be 7 mm to 9 mm.

The second driving mechanism provides a driving force so that the pair of second pressing rollers 422 can be rotated, and any one capable of rotating the pair of second pressing rollers 422 may be used. . This second driving mechanism is electrically connected to the control unit 800 and operates under the control of the control unit 800 .

The third compression machine 430 includes a pair of third compression rollers 432, a pair of third compression frames providing a space in which the pair of third compression rollers 432 are installed, and a third driving mechanism. includes

The pair of third pressing rollers 432 provides a pressing force to the dough sheet so that the thickness of the dough sheet passing through the second pressing machine 420 is reduced, is formed in a cylindrical structure, and a pair of third pressing frames is installed on At this time, the interval between the pair of third pressing rollers 432 is formed to be narrower than the interval between the pair of second pressing rollers 422 . For example, the interval between the pair of third pressing rollers 432 is preferably formed to be 6 mm to 8 mm.

The third driving mechanism provides a driving force so that the pair of third pressing rollers 432 can be rotated, and any one capable of rotating the pair of third pressing rollers 432 may be used. . This third driving mechanism is electrically connected to the control unit 800 and operates under the control of the control unit 800 .

The fourth compression machine includes a pair of fourth compression rollers, a pair of fourth compression frames providing a space in which the pair of fourth compression rollers are installed, and a fourth driving mechanism.

The pair of fourth pressing rollers provide a pressing force to the dough sheet so that the thickness of the dough sheet passing through the third pressing machine 430 is reduced, is formed in a cylindrical structure, and is installed on the pair of fourth pressing frames . At this time, the interval between the pair of fourth pressing rollers is formed to be narrower than the interval between the pair of third pressing rollers 432 . For example, the interval between the pair of fourth pressing rollers is preferably formed to be 5 mm to 7 mm.

The fourth driving mechanism provides a driving force so that the pair of fourth pressing rollers can be rotated, and any one capable of rotating the pair of fourth pressing rollers may be used. This fourth driving mechanism is electrically connected to the control unit 800 and operates under the control of the control unit 800 .

In addition, the compression unit 400 may be provided with a movement speed controller in each of the compression presses (410, 420, 430). Such a moving speed controller is installed in each presser to sense the moving speed of the dough sheet passing through each presser, and when the moving speed of the dough sheet is out of a predetermined numerical range, the rotation speed of the press roller provided in the press is adjusted. An abnormal signal is generated and transmitted to the control unit 800 .

For example, a first movement speed controller may be installed in the first compression machine 410 , a second movement speed controller may be installed in the second compression machine 420 , and a third movement speed controller may be installed in the third compression machine 430 . can be installed.

To this end, the moving speed controller may be provided with a speed sensor such as an infrared sensor for measuring the moving speed of the dough sheet.

If necessary, in the dough sheet manufacturing system according to the present invention, a transfer conveyor for transferring the dough sheet passing through the pressing unit 400 to the rear end of the pressing unit 400 may be installed.

1 and 3, the dough sheet manufacturing system according to the present invention includes a cutting unit (500).

The cutting unit 500 cuts the dough sheet that has passed through the pressing unit 400 at a preset interval, and is installed at the rear end of the pressing unit 400 and spaced apart from the pressing unit 400 by a certain distance, for convenience of packaging. For this, the dough sheet is separated into a predetermined length.

Specifically, the cutting unit 500 includes a support block installed at the rear end of the pressing unit 400, and a cutting block 510 installed on the support block to cut the dough sheet passing through the support block through vertical movement. .

At this time, the cutting block is provided with a blade on the surface facing the dough sheet to cut the dough sheet transferred through the transfer conveyor during the process of contact with the support block. To this end, the support block may be formed to have a 'C'-shaped structure.

1 and 3, the dough sheet manufacturing system according to the present invention includes a packaging unit (600).

The packaging unit 600 is to pack the dough sheet cut through the cutting unit 500, the cut dough sheet is subdivided into one or a plurality of packaging is packaged in a bag.

Specifically, the packaging unit 600 includes a packaging bag storage box, a packaging bag pickup unit, a vacuum sealing unit,

The packaging bag storage box is arranged on the side of the transfer conveyor to provide a storage space in which packaging bags can be stored in a stacked state.

The packaging bag pickup unit adsorbs the packaging bag located at the top of the packaging bag box and delivers it to the transfer conveyor, and any pickup device may be used as long as it can achieve this purpose.

The packaging bag pickup unit is installed on a fixed frame installed on the side and upper surfaces of the transfer conveyor and reciprocally moves between the transfer conveyor and the packaging bag holder.

For example, the packaging bag pickup unit includes a lifting body that is driven by a pneumatic cylinder and movable up and down, and a suction head provided at the lower end of the lifting body to vacuum the upper surface of the packaging bag located at the top of the packaging bag box. is composed

The operation of the packaging bag pickup unit is electrically and mechanically controlled by the control unit 800 .

The vacuum sealing unit is installed on the transfer conveyor so that the cut dough sheet is accommodated therein and then comes into contact with the packaging bag transferred to the rear end by the transfer conveyor. Vacuum the contained packaging bag and seal it. At this time, the transfer conveyor stops the rotation of the straight belt having an endless orbit for a certain period of time when the packaging bag in which the dough sheet is accommodated arrives at the vacuum sealing unit. Handles evacuation and sealing.

Specifically, the vacuum sealing unit is configured to include a support frame, an intake pipe, a pressure band, a buffer pad, a heat welding machine, and a sealing driving mechanism, and may optionally further include an adsorption module.

The support frame provides an installation space for an intake pipe of the vacuum sealing unit, a pressure band, a heat fusion machine, and a driving mechanism for sealing, and is installed on one side of the transfer conveyor.

The adsorption module is to open the entrance of the packaging bag by lifting the upper surface of the packaging bag so that the intake pipe can enter the interior of the packaging bag smoothly. The vacuum pressure for opening is applied intermittently. To this end, the adsorption module is connected to an external vacuum pressure generator, and one per each packaging bag may be used.

The intake pipe is configured to move to the entrance of the packaging bag in which the infusion bag is accommodated to discharge the air inside the packaging bag, and performs a linear reciprocating motion in the width direction of the transfer conveyor under the control of the control unit 800 . For example, the intake pipe moves to the inside of the packaging bag through the inlet of the packaging bag when the transport conveyor is stopped, and moves to the outside of the packaging bag when the air remaining inside the packaging bag is exhausted. And the intake pipe is connected through the exhaust pump and the hose.

The pressure band presses the inlet of the packing bag up and down to seal it while the intake pipe moves into the inside of the packing bag through the inlet of the packing bag so that vacuum exhaust by the suction pipe can proceed smoothly. It consists of a pressure band, and performs a linear reciprocating motion in the vertical direction under the control of the control unit 800 . For example, when the intake pipe moves to the inside of the packaging bag, the upper pressure band is lowered and the lower pressure band is raised so as to be in contact with the upper pressure band. And when the intake pipe moves to the outside of the packaging bag, the upper pressure band is raised and the lower pressure band is lowered.

Even if these pressure bands are installed on the side of the transfer conveyor by the support frame, the inlet side of the packaging bag transferred through the transfer conveyor is not seated on the transfer conveyor and is out of the side of the transfer conveyor, so it closes the entrance of the packaging bag by moving up and down. can do it

The buffer pad is provided at the end of the pressure band in contact with the packaging bag, and the intake pipe is interpolated so that the intake pipe is not damaged even when the inlet of the packaging bag is sealed while the intake pipe is inserted into the packaging bag. It closes the entrance of the urethane and is formed of urethane rubber, silicone, raw rubber, etc.

The heat splicing machine is configured to seal the packing bag in a vacuum state by heating the inlet and heating the inlet when the intake pipe is separated from the inlet of the packing bag while the buffer pad seals the packing bag inlet. It may consist of a heat welding machine, and performs linear reciprocating motion in the vertical direction under the control of the control panel. For example, when the intake pipe moves from the inside of the packaging bag to the outside, the upper heat splicer and the lower heat splicer come into contact with each other and then rise and fall so as to be spaced apart.

Even if such a heat welding machine is installed on the side of the transport conveyor by the support frame, the inlet side of the packaging bag transported through the transport conveyor is not seated on the transport conveyor and is out of the side of the transport conveyor, so can be sealed.

The sealing driving mechanism is coupled to the pressure band and the heat welding machine to move the pressure belt and the heat welding machine in the vertical direction, and the first sealing driving mechanism for moving the pressure band in the vertical direction and the heat welding machine are moved in the vertical direction It may be configured as a driving mechanism for a second sealing.

Referring to FIG. 1 , the dough sheet manufacturing system according to the present invention includes an input unit 700 .

The input unit 700 receives a selection signal, and a touch screen, a touch pad, a keyboard, etc. may be used. For example, the touch screen input unit 700 is configured as a GUI screen, and is configured so that an administrator can monitor all data and equipment conditions necessary for manufacturing the dough sheet.

This input unit 700 is the setting condition of the hopper unit 100, the setting condition of the stirring unit 200, the setting condition of the molding unit 300, the setting condition of the pressing unit 400, the setting condition of the cutting unit 500 from the administrator. When any one of the conditions is input, it is transmitted to the control unit 800 to be reflected in the manufacture of the dough sheet.

1, the dough sheet manufacturing system according to the present invention includes a control unit (800).

The control unit 800 includes a hopper unit 100 , a stirring unit 200 , a molding unit 300 , a pressing unit 400 , a cutting unit 500 , and a packaging unit 600 according to a selection signal provided through the input unit 700 . ) to control a series of processes under set conditions, for this purpose, the hopper unit 100, the stirring unit 200, the molding unit 300, the pressing unit 400, the cutting unit 500, and the packaging unit 600 ) is electrically connected to

For example, when an ON signal is input through the input unit 700 , the control unit 800 may include the hopper unit 100 , the stirring unit 200 , the molding unit 300 , and the pressing unit 400 so that a series of processes are performed. , the cutting unit 500, and the packaging unit 600 are controlled under the set conditions, and when an OFF signal is inputted through the input unit 700, the hopper unit 100 and the stirring unit 200 to stop the series of processes. , the forming unit 300 , the pressing unit 400 , the cutting unit 500 , and the packaging unit 600 are stopped.

Although described above with reference to preferred embodiments of the present invention, those skilled in the art can variously modify and change the present invention within the scope without departing from the spirit and scope of the present invention as set forth in the following claims. You will understand that you can.

100: hopper unit 112: first hopper
114: first discharge detection sensor 116: first opening/closing module
122: second hopper 124: second discharge detection sensor
126: second opening/closing module 132: third hopper
134: third emission detection sensor 136: third opening/closing module
200: stirring unit 210: central bar
220: impeller blade 300: forming part
310: first forming roller 320: second forming roller
400: crimping unit 410: first crimping machine
412: first pressing roller 420: second pressing machine
422: second pressing roller 430: third pressing machine
432: third pressing roller 500: cutting part
510: cutting block 600: packaging unit
700: input unit 800: control unit
900: transfer unit 910: grinder

Claims (8)

A first hopper for accommodating water, a first discharge detection sensor installed at the lower end of the first hopper to detect the amount of water discharged through the first hopper, and the first hopper installed at the lower end of the first hopper a hopper unit including a first opening/closing module for controlling the discharge of water accommodated in the hopper;
a stirring unit for stirring the mixture containing the water and flour;
a forming unit passing the mixture discharged through the stirring unit between the first forming roller and the second forming roller to produce a sheet-shaped rough dough sheet;
a pressing unit for passing the rough dough sheet that has passed through the forming unit between the pressing rollers to produce a dough sheet compressed more than the rough dough sheet;
a cutting unit for cutting the dough sheet passing through the pressing unit at preset intervals;
a packaging unit for packaging the dough sheet cut through the cutting unit;
an input unit for receiving a selection signal; and
A system for manufacturing a dough sheet for Chinese noodles including a control unit for controlling the operations of the hopper unit, the stirring unit, the forming unit, the pressing unit, the cutting unit, and the packaging unit according to the selection signal provided through the input unit. According to claim 1, wherein the hopper unit
A second hopper for accommodating flour, a second discharge detection sensor installed at the lower end of the second hopper to detect the amount of flour discharged through the second hopper, and installed at the lower end of the second hopper, the second A system for manufacturing a dough sheet for Chinese noodles, characterized in that it further includes a second opening/closing module for controlling the discharge of the flour accommodated in the hopper. The method of claim 1,
The system for manufacturing a dough sheet for Chinese noodles, characterized in that it further comprises a transfer unit for transferring the mixture discharged through the stirring unit between the first forming roller and the second forming roller. According to claim 3, wherein the transfer unit
A system for manufacturing a dough sheet for Chinese noodles, characterized in that a pulverizer for pulverizing the mixture discharged between the first forming roller and the second forming roller is provided at the rear end thereof. According to claim 1, wherein the molding part
A first forming roller, a second forming roller installed to be spaced apart from the first forming roller, a pressure plate for pushing the mixture discharged through the stirring unit between the first forming roller and the second forming roller, and one end of the pressure plate and a second driving force providing means connected to and reciprocally moving the pressure plate to move in an elliptical trajectory between the stirring unit and the first and second forming rollers. According to claim 1, wherein the compression portion
A pair of pressing rollers in which the gap between the dough sheets is constantly reduced along the movement direction of the dough sheet so as to produce a dough sheet by pressing the rough dough sheet passing through the forming part, the thickness of the dough sheet gradually decreases along the movement direction A system for manufacturing a dough sheet for Chinese noodles, characterized in that it includes a plurality of presses provided. The method of claim 1,
The stirring unit includes a stirring passage providing a space in which the mixture is accommodated, and one or more impellers installed in the stirring tube,
The impeller includes a first curved portion having a curved surface, a second curved portion formed shorter than the first curved portion in the opposite direction of the first curved portion, and a second curved portion having a curved surface, the right side of the first curved portion and the right side of the second curved portion A dough sheet for Chinese noodles, characterized in that it is provided with an impeller blade comprising a first flat part connecting and having a plane, and a second plane part having a plane connecting the left side of the first curved part and the left side of the second curved part manufacturing system. The method of claim 7, wherein the impeller blade is
The manufacturing system of the dough sheet for Chinese noodles, characterized in that the inner angle between the straight line connecting the midpoint of the first curved portion and the midpoint of the second curved portion and the first flat portion is 21° to 22.5°.

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