KR20220127986A - Functional feed manufacturing method - Google Patents

Abstract

A functional feed manufacturing method of the present invention includes: a material preparation step of preparing materials; a material input step of injecting the prepared materials into a processing device at a constant weight ratio; a material mixing step of supplying water and steam to the materials put into the processing device, and mixing the materials; a material coating step of coating the materials by applying heat to the mixed materials; a material aging step of aging the coated materials by applying heat; and a feed packaging step of discharging the aged functional feed from the processing device, and packaging the same. The electricity is applied to materials including rice straw to generate heat within the materials and mix the materials at the same time. By performing manufacturing through a coating and aging step in which the rest of the materials stick to rice straw, it is possible to manufacture wet and soft functional feed.

Description

Functional feed manufacturing method

The present invention relates to a method for producing a functional feed.

As humans began to breed livestock, they began to supply feed such as grains to livestock such as cattle, chickens, and pigs. is obtained through livestock.

Ruminants such as cows have a rumen with multiple stomachs and can grow and reproduce by eating only forage with a high fiber content such as grass (grass) through a special digestive physiological process of chewing cud (rumination).

That is, the rumen of ruminants decomposes and uses fibrous feed that cannot be used by general livestock, and various microorganisms (ruminant microorganisms) in the rumen are evenly mixed with the fibrous feed by ruminant action and absorbed into the body by decomposition and fermentation by microorganisms It is to supply nutrients necessary for growth and reproduction by synthesizing various vitamins and amino acids while converting them to possible nutrients.

At this time, the fibrous feed fills the digestive organs of ruminants, gives a feeling of satiety, and develops the rumen. It promotes and maintains the balance of microorganisms in the rumen to help digestion and absorption.

On the other hand, conventionally, by-products from farming due to a shortage of feed in winter were used as feed for cattle. At this time, since the by-product is a material with a rough surface, such as rice straw, rice bran, and soybean husk, it was difficult for ruminants to ingest. Accordingly, the by-product was boiled with water to make beef porridge. At this time, there was a problem that a digestive disorder occurs due to soil microorganisms, it takes a lot of time to boil the beef porridge, and there was an inconvenience in that it is difficult to boil a lot of beef porridge. In addition, there was a disadvantage in that it was difficult to raise high-quality (grade rate) cattle because the ox porridge was not sufficiently nutritious.

Republic of Korea Patent Registration 10-0751059 Patent Publication 10-2020-0016044 Registered Patent 10-1320048 Patent Publication 10-2020-0144691

The purpose of the present invention, which was devised to solve the above-described problems, is to apply electricity to materials including rice straw to generate heat within the materials while mixing the materials, and the rest of the materials are different around the rice straw. It is to provide a functional feed manufacturing method capable of producing a moist and soft functional feed by manufacturing it in the attached coating and aging steps.

In addition, an object of the present invention is to sterilize proteolysis inhibitors through steam in the manufacturing step, increase the feed intake of cattle, and at the same time increase the digestion and absorption rate and evenly absorb the nutrients contained in each material, so that the high grade This is to provide a functional feed manufacturing method that can speed up the growth in a state of being.

According to the functional feed manufacturing method of the present invention for achieving the object as described above, the material preparation step of preparing the materials; a material input step of putting the prepared materials into a processing device at a constant weight ratio; a material mixing step of supplying water and steam to the material input to the processing device, and mixing the material; a material coating step of coating the materials by applying heat to the mixed materials; A material aging step of aging the coated material by applying heat; and a feed packaging step of discharging and packaging the aged and manufactured functional feed from the processing device.

In addition, the material is, based on 100 parts by weight of rice straw, 180 to 190 parts by weight of annual grass, 88 to 93 parts by weight of soft wheat, 164 to 174 parts by weight of protein skin, 142 to 151 parts by weight of alfalfa, 88 to 93 parts by weight of corn silage Part, wheat hull 139 to 147 parts by weight, soybean hull 66 to 70 parts by weight, lupine flakes 66 to 70 parts by weight, fattening mix 261 to 277 parts by weight, fermented feed 219 to 233 parts by weight, barley bran 73 to 77 parts by weight, 13 to 14 parts by weight of limestone, 55 to 58 parts by weight of makgeolli meal, 88 to 93 parts by weight of molasses, and 9 to 10 parts by weight of probiotics, wherein the water is 430 to 470 parts by weight based on 100 parts by weight of the rice straw do it with

In addition, the processing apparatus includes a discharge unit for discharging each material in a certain weight ratio, an input unit into which each material discharged from the discharge unit is input, a water supply unit for supplying water to the input unit, and steam to the air blade input unit A steam spraying unit for spraying a, a power supply unit capable of supplying power to the input unit, and a DC voltage intensity while the material input to the input unit is mixed with water, coated, and aged with water differently to supply heat to the material It includes a control unit to generate and a mixing unit for mixing the feed input to the input unit.

In addition, the power supply unit, by adjusting the DC voltage to 18V to 22V in the material mixing step, characterized in that the supply for 50 to 70 minutes.

In addition, the control unit, in the material coating step, the DC voltage is adjusted to 28V to 32V, characterized in that the supply for 12 hours to 14 hours.

In addition, the control unit, characterized in that the supply by reducing the DC voltage from 30V to 0V for 9 to 11 hours in the material coating step.

In addition, the material mixing step is characterized in that 38 to 42 ℃ water, and spraying the steam of 118 to 122 ℃.

In addition, the material coating step, characterized in that by spraying steam of 118 to 122 ℃.

As described above, the effect of the present invention as described above is to apply electricity to materials including rice straw to generate heat within the materials, mix the materials, and manufacture in the coating and maturation stage in which the rest of the materials are attached to the rice straw. By doing so, it is possible to provide a functional feed manufacturing method capable of producing a moist and soft functional feed.

In addition, the effect of the present invention is to sterilize proteolysis inhibitors through steam in the manufacturing step, increase the feed intake of cattle, and at the same time increase the digestibility and absorption rate and evenly absorb the nutrients contained in each material, so that the high grade It is possible to provide a method for producing a functional feed that can speed up the growth in a state of being.

1 is a flowchart showing a method for manufacturing a functional feed according to a preferred embodiment of the present invention.
2 is a cross-sectional view showing a processing apparatus for manufacturing a functional feed by a method for manufacturing a functional feed according to a preferred embodiment of the present invention.
3 is a graph showing an operation state according to the processing apparatus of FIG. 2 .
Figure 4 is a chart showing the grade rate of the cows that ate the functional feed prepared by the method for producing a functional feed according to a preferred embodiment of the present invention.
5 is a comparative photograph of a state in which the sirloin portion of beef that has been eaten with a functional feed prepared by the method for producing a functional feed according to a preferred embodiment of the present invention and a general feed, respectively, is put in water.

Advantages and features of the present invention and methods of achieving them will become apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but may be implemented in various different forms, and only these embodiments allow the disclosure of the present invention to be complete, and common knowledge in the technical field to which the present invention pertains It is provided to fully inform those who have the scope of the invention, and the present invention is only defined by the scope of the claims. Like reference numerals refer to like elements throughout.

Hereinafter, the present invention will be described with reference to the drawings for explaining a method for manufacturing a functional feed according to embodiments of the present invention.

Referring to Figure 1, the functional feed manufacturing method according to the present invention, material preparation step (S10), material input step (S20), material mixing step (S30), material coating step (S40), material aging step (S50) and and a feed packaging step (S60).

First, the material preparation step (S10) is a step of preparing the materials for producing a functional feed.

Here, the main material, rice straw, is cut into 30 to 60 mm, and the remaining materials are pulverized through a grinder to prepare a powder. The materials thus prepared are stored in each discharge unit 11 .

In the material input step (S20), the prepared materials are put into the processing apparatus 10 at a constant weight ratio.

At this time, the input material is based on 100 parts by weight of rice straw, 180 to 190 parts by weight of annual grass, 88 to 93 parts by weight of soft wheat, 164 to 174 parts by weight of protein skin, 142 to 151 parts by weight of alfalfa, 88 to 93 parts by weight of corn silage. Parts by weight, wheat hull 139 to 147 parts by weight, soybean hull 66 to 70 parts by weight, lupine flakes 66 to 70 parts by weight, fattening mix 261 to 277 parts by weight, fermented feed 219 to 233 parts by weight, barley bran 73 to 77 parts by weight , 13 to 14 parts by weight of limestone, 55 to 58 parts by weight of makgeolli bak, 88 to 93 parts by weight of molasses, and 9 to 10 parts by weight of probiotics.

Preferably, the material is based on 100 parts by weight of rice husk, 185 parts by weight of annual grass, 90 parts by weight of soft wheat, 169 parts by weight of protein skin, 147 parts by weight of alfalfa, 90 parts by weight of corn silage, 143 parts by weight of wheat skin, and soybean hull. 68 parts by weight of lupine flakes, 269 parts by weight of fattening mix, 226 parts by weight of fermented feed, 75 parts by weight of barley bran, 14 parts by weight of limestone, 56 parts by weight of makgeolli meal, 90 parts by weight of molasses and 10 parts by weight of probiotics. can, but is not limited thereto.

Meanwhile, referring to FIG. 2 , the processing apparatus 10 includes a discharge unit 11 , an input unit 12 , a water supply unit 13 , a steam injection unit 14 , a power supply unit 15 , a control unit and a mixing unit ( 16).

The discharge unit 11, each material is stored in a prepared state through the material preparation step (S10), and discharges the stored material at a certain weight ratio.

In the input unit 12 , each material discharged from the discharge unit 11 is injected.

The water supply unit 13 supplies water to the input unit 12 . At this time, the water, based on 100 parts by weight of rice straw, may be 430 to 470 parts by weight, preferably 452 parts by weight, but is not limited thereto.

Here, water is mixed with the materials through the processing device 10 and absorbed into the materials.

The steam spraying unit 14 injects steam to the inputting unit 12 . At this time, the steam may be made at a high temperature, but is not limited thereto.

The power supply unit 15 can supply power to the input unit 12 . At this time, the + electrode and the - electrode of the power supply unit 15 are respectively connected to the input unit 12 . In addition, the + electrode may be connected to the housing 17 provided with the input part 12, the water supply part 13, the steam spray part 14, and the mixing part 16 to be described later, and the input part 12 is, It is electrically connected to the housing 17 and may be provided in the housing 17 .

The control unit supplies different DC voltage strengths while the materials input into the input unit 12 are mixed with water, coated, and aged, so that heat is generated in the materials by electrolysis.

At this time, in the electrolysis, as a current flows from the + electrode to the - electrode through the water, the materials put into the input unit 12 connected to the - electrode are electrolyzed together with water, and the materials of rice straw and powder are agglomerated by electrolysis. will lose

In other words, resistance is generated by the flow of current in the materials mixed with water, and heat is generated in the materials by this resistance. The controller may control the heat generated from the materials by adjusting the intensity of the DC voltage.

The mixing unit 16 mixes the feed injected into the input unit 12 . At this time, the mixing unit 16 is inserted into the input unit 12, and may operate when mixing, coating, and aging materials.

Referring to FIG. 3 , the material mixing step ( S30 ) is a step of supplying water and steam to the material input to the processing apparatus 10 , and mixing the material.

At this time, in the material mixing step (S30), 38 to 42 ℃ water is put into the input unit 12 through the water supply unit 13, and the steam of 118 to 122 ℃ is added to the materials through the steam spraying unit 14. can be sprayed towards.

Then, in the material mixing step (S30), the controller adjusts the DC voltage to 18V to 22V and supplies it for 50 to 70 minutes. Preferably, the power supply unit 15 supplies a DC voltage of 20V for 1 hour. While this power is applied, the mixing unit 16 operates, and the materials and water are mixed with each other. The materials put into the input unit 12 are mixed with rice straw as the main material and the rest of the materials, and the materials become thick while absorbing water.

In addition, by spraying high-temperature steam, it is possible to sterilize microorganisms, which are proteolytic inhibitors included in the materials. In particular, by sterilizing the microorganisms in the soil, it is possible to prevent digestive disorders in cattle.

Here, while electrolysis is performed through electric current, microorganisms included in the materials may be sterilized together with steam. In particular, microorganisms that cannot be sterilized with high-temperature steam or that grow inside materials due to moisture are sterilized by high temperature generated by electric current and electrolysis.

The material coating step ( S40 ) is a step of coating the materials by applying heat to the mixed material.

At this time, the controller adjusts the DC voltage to 28V to 32V in the material coating step (S40), and supplies it for 12 hours to 14 hours. Preferably, it is supplied with a DC voltage of 30V for 13 hours.

That is, in the material coating step (S40), as the voltage supplied in the material mixing step (S30) is increased from 20V to 30V, higher heat is generated. In addition, the steam spraying unit 14 may remove microorganisms by constantly spraying steam at 120° C., and at the same time may additionally replenish moisture evaporated by heat due to resistance.

Accordingly, the coating is made in which the rice straw and the remaining materials are agglomerated with only the temperature according to the heat generated in the input unit 12 .

The material aging step (S50) is a step of aging by applying heat to the coated material.

At this time, the control unit supplies the reduced DC voltage from 30V to 0V for 9 to 11 hours in the material coating step (S40). Preferably, the voltage of 30V is constantly reduced to 0V for 10 hours and is supplied so that it becomes 0V when it becomes 10 hours.

That is, for 10 hours, by gradually reducing the voltage, the temperature of the input unit 12 also gradually falls, and aging is performed in a state in which the rice straw and the remaining materials are agglomerated by heat.

Through the material aging step (S50), when the materials are matured, a moist and soft functional feed is prepared.

The functional feed prepared as described above removes microorganisms with high-temperature steam to prevent digestive disorders, and mixes and coats the ingredients so that the ingredients are uniformly agglomerated to ensure a constant nutritional intake. In addition, the functional feed can increase the intake because it is in a soft state through aging.

That is, the functional feed manufactured by the method for producing a functional feed according to the present invention can increase the intake of livestock and at the same time increase the digestibility and absorption rate, and evenly absorb the nutrients contained in each material. In addition, when a functional feed is consumed, it can grow rapidly in a high-grade state, and it is eco-friendly because there is little excretion. In addition, it is possible to manufacture functional feed in large quantities, and to store and distribute it for a long time in a sterilized state.

The feed packaging step (S60) is a step of discharging a predetermined amount of the aged and manufactured functional feed from the processing device 10 and packaging.

Hereinafter, Examples and Comparative Examples according to the method for producing a functional feed of the present invention will be described.

<Example>

Rice straw 4.43%, annualgrass 8.20%, soft wheat 4.00%, protein skin 7.50%, alfalfa 6.50%, corn silage 4.00%, wheat skin 6.33%, soybean hull, 3.00%, lupine flakes 3.00%, fattening mix 11.93%, fermentation Feed 10.00%, barley bran 3.33%, limestone 0.82%, makgeolli meal 2.50%, molasses 4.00%, water 20.01%, and probiotics 0.45% were put into the input unit at a mass ratio of 1 hour mixing, 13 hours of coating, and 10 hours of aging. A functional feed was prepared by supplying a DC voltage gradually decreasing from 20V to 20V for mixing, 30V for coating, and 30V to 0V for aging.

<Comparative example>

Commercially available animal feed was used.

First, the palatability of Examples and Comparative Examples was investigated.

Feed consumption rates (%) were compared by feeding the same amount of feed for Example and Comparative Example at the same time for 10 days to 10 Korean cattle that were 1 month old.

division Example comparative example Day 1 89.64 81.59 Day 2 90.44 81.12 Day 3 94.32 82.68 Day 4 89.91 81.58 Day 5 93.75 79.23 Day 6 94,86 82.55 Day 7 93.14 81.12 Day 8 95.51 82.25 Day 9 96.35 78.75 Day 10 93.22 79.45 Average 93.114 81.032

Referring to [Table 1], the functional feed according to the example showed a higher feed consumption rate than the commercially available feed. This confirms that Korean cattle prefer the functional feed intake of the embodiment.

The results of slaughter of cattle that have consumed the functional feed according to the embodiment can be confirmed as shown in FIG. 4 .

88% of the cows that consumed the functional feed of Example received a high grade of 1 or higher.

In addition, the sirloin portion of the beef consumed in the Example and the beef ingested in the Comparative Example was placed in water, and the result of observing this can be confirmed as shown in FIG. 5 .

That is, the left side of Figure 5 is the beef consumed in the Example, and the right side is the beef consumed in the comparative example. As shown in FIG. 5 , when comparing the amount of saturated fat flowing out of the water, it can be confirmed that the beef ingested in the Example contains less saturated fat and contains a lot of unsaturated fat than the beef ingested in the Comparative Example.

As described above, through comparison of Examples and Comparative Examples, the functional feed prepared by the method for producing a functional feed of the present invention has higher palatability and higher grade than the commercially available feed, and contains more unsaturated fat than saturated fat. It could be confirmed that it contains

Those of ordinary skill in the art to which the present invention pertains will understand that the present invention may be embodied in other specific forms without changing the technical spirit or essential features thereof. Therefore, it should be understood that the embodiments described above are illustrative in all respects and not restrictive. The scope of the present invention is indicated by the claims to be described later rather than the above detailed description, and all changes or modifications derived from the meaning and scope of the claims and their equivalent concepts are included in the scope of the present invention. should be interpreted In addition, the operation sequence of the components described in the above process does not necessarily have to be performed in a time-series order, and if the gist of the present invention is satisfied even if the execution order of each configuration and step is changed, such a process may fall within the scope of the present invention. Of course you can.

S10: material preparation step S20: material input step
S30: material mixing step S40: material coating step
S50: material ripening stage S60: feed packaging stage
10: processing device 11: discharge part
12: input unit 13: water supply unit
14: steam injection unit 15: power unit
16: mixing unit 17: enclosure

Claims (8)

a material preparation step of preparing the materials;
a material input step of putting the prepared materials into a processing device at a constant weight ratio;
a material mixing step of supplying water and steam to the material input to the processing device, and mixing the material;
a material coating step of coating the materials by applying heat to the mixed materials;
A material aging step of aging the coated material by applying heat; and
A method for producing a functional feed comprising a; a feed packaging step of discharging and packaging the aged and manufactured functional feed from the processing device.
According to claim 1,
The material is, with respect to 100 parts by weight of rice straw, 180 to 190 parts by weight of annual grass, 88 to 93 parts by weight of soft wheat, 164 to 174 parts by weight of protein skin, 142 to 151 parts by weight of alfalfa, 88 to 93 parts by weight of corn silage, Wheat hull 139 to 147 parts by weight, soybean hull 66 to 70 parts by weight, lupine flakes 66 to 70 parts by weight, fattening mix 261 to 277 parts by weight, fermented feed 219 to 233 parts by weight, barley bran 73 to 77 parts by weight, limestone 13 to 14 parts by weight, 55 to 58 parts by weight of makgeolli broth, 88 to 93 parts by weight of molasses, and 9 to 10 parts by weight of a probiotic,
The water, with respect to 100 parts by weight of the rice straw, functional feed production method, characterized in that 430 to 470 parts by weight.
According to claim 1,
The processing device is
a discharging unit discharging each material in a certain weight ratio;
an input part into which each material discharged from the discharge part is put;
a water supply unit for supplying water to the input unit;
A steam injection unit that jets steam to the wing input unit, and
a power supply unit capable of supplying power to the input unit;
a control unit for supplying different direct current voltage strengths while the material injected into the input unit is mixed with water, coated, and aged with water to generate heat in the material; and
Functional feed manufacturing method comprising a mixing unit for mixing the feed input to the input unit.
4. The method of claim 3,
The power supply unit,
Functional feed manufacturing method, characterized in that by adjusting the DC voltage to 18V to 22V in the material mixing step, and supplying it for 50 to 70 minutes.
4. The method of claim 3,
The control unit is
Functional feed manufacturing method, characterized in that the DC voltage is adjusted to 28V to 32V in the material coating step, and supplied for 12 hours to 14 hours.
4. The method of claim 3,
The control unit is
Functional feed manufacturing method, characterized in that the supply by reducing the DC voltage from 30V to 0V for 9 to 11 hours in the material coating step.
The method of claim 1,
The material mixing step, 38 to 42 ℃ water, functional feed production method, characterized in that by spraying steam of 118 to 122 ℃.
According to claim 1,
The material coating step is a functional feed production method, characterized in that by spraying steam of 118 to 122 ℃.

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