KR20220072653A - Methods of manufacture of easy-to-take pill - Google Patents
Methods of manufacture of easy-to-take pill Download PDFInfo
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- KR20220072653A KR20220072653A KR1020200160495A KR20200160495A KR20220072653A KR 20220072653 A KR20220072653 A KR 20220072653A KR 1020200160495 A KR1020200160495 A KR 1020200160495A KR 20200160495 A KR20200160495 A KR 20200160495A KR 20220072653 A KR20220072653 A KR 20220072653A
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- 239000006187 pill Substances 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 title claims description 41
- 239000011248 coating agent Substances 0.000 claims abstract description 46
- 238000000576 coating method Methods 0.000 claims abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000004898 kneading Methods 0.000 claims abstract description 15
- 239000008213 purified water Substances 0.000 claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 8
- 239000000796 flavoring agent Substances 0.000 claims abstract description 6
- 235000019634 flavors Nutrition 0.000 claims abstract description 6
- 238000001035 drying Methods 0.000 claims description 19
- 238000002156 mixing Methods 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 13
- 239000012141 concentrate Substances 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 5
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 5
- 239000008158 vegetable oil Substances 0.000 claims description 5
- 239000003205 fragrance Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000011812 mixed powder Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims description 2
- 239000002904 solvent Substances 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 239000007921 spray Substances 0.000 abstract description 4
- 230000037213 diet Effects 0.000 abstract description 2
- 235000004280 healthy diet Nutrition 0.000 abstract description 2
- 235000001497 healthy food Nutrition 0.000 abstract description 2
- 241000411851 herbal medicine Species 0.000 abstract description 2
- 239000004575 stone Substances 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000012009 microbiological test Methods 0.000 description 3
- 238000004383 yellowing Methods 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 2
- 230000037406 food intake Effects 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 235000021302 avocado oil Nutrition 0.000 description 1
- 239000008163 avocado oil Substances 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000008169 grapeseed oil Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 229940124595 oriental medicine Drugs 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035755 proliferation Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000009747 swallowing Effects 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/28—Tabletting; Making food bars by compression of a dry powdered mixture
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/15—Apparatus or processes for coating with liquid or semi-liquid products
- A23P20/18—Apparatus or processes for coating with liquid or semi-liquid products by spray-coating, fluidised-bed coating or coating by casting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
- A23V2300/10—Drying, dehydrating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
- A23V2300/31—Mechanical treatment
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Medicinal Preparation (AREA)
Abstract
본 발명은 한약이나 건강식 또는 다이어트를 위하여 물과 함께 먹게 되는 환의 제조방법에 관한 것으로 특히 다수개의 소환을 목넘김할 경우에 목 넘김이 용이하면서도 자신이 좋아하는 향을 가미토록 하여 먹을때 불편함을 해소토록 한 것으로, 제환전의 반죽(연합)단게에서 1차 반죽된 것을 2차 돌밀에 의한 복수의 반복작업에 의하여 반죽을 찰지게 유지토록 한 상태에서 제환토록 하고, 제환된 것을 일정한 조건으로 건조한 상태에서 농축액과 정제수로 혼합된 코팅액을 코팅팬에 투입하여 소환의 표면에 분사하여 환표면에 정립코팅하면서 열풍으로 일정조건으로 건조토록 한 후 이 상태에서 다시 향과 식물성 오일과 정제수로 혼합된 2차 코팅액으로 코팅팬에 투입하여 분사코팅한 후 열풍에 의하여 건조토록 하면서 즉시 냉각토록 하여 코팅토록 한 것이다.The present invention relates to a method of manufacturing a pill to be eaten with water for herbal medicine, healthy food, or diet, and especially when passing through a large number of summons, it is easy to swallow, and it is convenient to eat by adding your favorite flavor. The first kneading in the kneading (union) stage before reconciliation is made in a state in which the dough is kept sticky by a plurality of repeated operations by the second stone mill, and the reconstituted item is dried under certain conditions. The coating solution mixed with the concentrated liquid and purified water is put into the coating pan, sprayed on the surface of the summons, and the round surface is sized and dried under certain conditions with hot air. The coating solution was put into the coating pan, spray coated, and then dried by hot air and cooled immediately for coating.
Description
본 발명은 한약이나 건강식 또는 다이어트를 위하여 물과 함께 먹게 되는 환의 제조방법에 관한 것으로 특히 다수개의 소환을 목넘김할 경우에 목 넘김이 용이하면서도 자신이 좋아하는 향을 가미토록 하여 먹을때 불편함을 해소토록 한 것이다.The present invention relates to a method of manufacturing a pill to be eaten with water for herbal medicine, healthy food, or diet, and especially when passing through a large number of summons, it is easy to swallow, and it is convenient to eat by adding your favorite flavor. it was done
현재 환은 한방에서 주로 사용하게 되는데 이러한 환은 대부분 자연상태의 그대로를 섭취한다고 하여 부작용의 우려가 없어 다이어트는 물론 건강보조식품, 건강기능식품으로도 많이 애용하고 있는 것이다.Currently, pills are mainly used in oriental medicine. Most of these pills are consumed in their natural state, so there is no concern about side effects.
그러나 이러한 환은 대부분 분말상을 물과함게 반죽하여 제환토록 하고, 제환된 것을 건조과정을 통하여 수분이 최소로 유지되는 상태로 건조토록 함으로서 장시간 보관시에도 수분의 존재로 인한 균의 증식으로 인한 변질을 방지하게 되는 것이다.However, most of these pills are formed by kneading the powdered form with water, and drying the pills in a state where moisture is maintained to a minimum through the drying process to prevent deterioration due to the proliferation of bacteria due to the presence of moisture even when stored for a long time. will be done
그러나 이럴 경우에 장시관 보관시에 변질을 방지할 수 있지만 건조된 환을 섭취할 경우 특히 소환을 물과 함께 다수개(2.0mm~5.0mm size로 통상 10~20여개/g)를 한번에 섭취할 경우에 한번에 목넘김이 되지 않으면서 목에 걸림등으로 인한 목넘김에 불편함이 존재하게 되는 것이다.However, in this case, it is possible to prevent deterioration during storage of the long-term tube, but in case of ingesting dried pills, in particular, it is recommended to consume a large number (2.0mm~5.0mm size, usually 10~20/g) at once with water. In some cases, it is not possible to pass the neck at once, and there will be discomfort in swallowing due to a snag in the neck.
또한 이러한 환의 주원료인 분말상의 천연물의 고유의 향이 가공과정에서 혼합되면서 독특한 향이 발생되면서 목넘김이 불편한 상태에서 이러한 향의 존재로 인하여 더욱더 불편함을 유발하게 되어 비위가 약한 분들에게는 구토등의 유발은 물론 이로 인한 꾸준한 섭취가 불가능하여 실질적인 환의 섭취효과를 얻지 못하게 되는 등의 문제점이 존재하게 되는 것이다.In addition, the unique fragrance of the powdery natural product, the main ingredient of these pills, is mixed during the processing process and a unique fragrance is generated. Due to this, there are problems such as not being able to obtain the actual intake effect of the pill because it is impossible to consume it continuously.
이를 위하여 본 발명에서는 목넘김이 용이하면서 자신의 취향에 맞는 향을 제공토록 하여 꾸준하게 먹을 수 있도록 함은 물론 붕해속도를 조절가능토록 한 것이다.To this end, in the present invention, it is easy to swallow and provides a flavor suitable for one's taste so that the user can eat continuously, and the disintegration rate can be controlled.
이를 위하여 제환전의 반죽(연합)단게에서 1차 반죽된 것을 2차 돌밀에 의한 복수의 반복작업에 의하여 반죽을 찰지게 유지토록 한 상태에서 제환토록 하고, 제환된 것을 일정한 조건으로 건조한 상태에서 농축액과 정제수로 혼합된 코팅액을 코팅팬에 투입하여 소환의 표면에 분사하여 환표면에 정립코팅하면서 열풍으로 일정조건으로 건조토록 한 후 이 상태에서 다시 향과 식물성 오일과 정제수로 혼합된 2차 코팅액으로 코팅팬에 투입하여 분사코팅한 후 열풍에 의하여 건조토록 하면서 즉시 냉각토록 하여 코팅토록 한 것이다.To this end, in the kneading (union) stage before reconstitution, the first kneaded material is reconstituted in a state in which the dough is kept sticky by a plurality of repeated operations by the second stone mill, and the reconstituted condensed liquid is dried under certain conditions. Put the coating solution mixed with the purified water into the coating pan, spray it on the surface of the summons, and dry it under certain conditions with hot air while sizing coating on the round surface. It was put into a coating pan, spray coated, and then dried by hot air and cooled immediately for coating.
따라서 건조된 소환이 농축액과 반죽되어지고 건조된 상태에서 그 표면에 농축액이 정제수랑 혼합된 코팅액이 코팅되어짐으로서 좋아하는 향이 지속적으로 발향토록 되는 소환을 섭취할 수 있게 되는 것이고, 건조된 소환의 표면이 매끄럽게 됨으로서 목넘김도 용이하게 되는 것이고, 이러한 코팅이 코팅팬에서 이루어져 시간과 온도의 조절에 의하여 코팅두께를 조절할 수 있어 섭취후 인체의 내부에서의 붕해속도도 정밀하게 조절할 수 있어 원하는 용도로 조제가 가능하게 될 수 있어 섭취효과를 최도로 끌어올릴 수 있게 되는 것이다.Therefore, as the dried Summon is kneaded with the concentrated liquid and coated with a coating liquid mixed with purified water on the surface of the dried Summon, you will be able to consume Summon that your favorite scent is continuously inflated, and the surface of the dried Summon This smoothness makes it easier to swallow, and since this coating is made in a coating pan, the thickness of the coating can be adjusted by controlling time and temperature, so the disintegration rate inside the body after ingestion can be precisely controlled, so it can be prepared for the desired use. It can be possible to maximize the intake effect.
도1은 본 발명의 제조공정을 도시한 블럭도,
도2는 본 발명으로 제조된 소환의 코팅된 상태을 나타낸 일실시예의 단면도.1 is a block diagram showing the manufacturing process of the present invention;
Figure 2 is a cross-sectional view of one embodiment showing the coated state of the summons manufactured by the present invention.
이하 일실시예에 의거 본 발명을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail based on one embodiment.
우선 제1공정으로 제조하고자 하는 환(소환을 포함하는 의미)에 따라 성상 및 스펙을 확인하여 입고되는 원료를 검사하는 공정이다. First, according to the ring (meaning including summons) to be manufactured as the first process, it is a process of checking the properties and specifications and inspecting the raw materials to be received.
그후 제2공정으로 제1공정에서 입고검사를 통하여 입고된 원료를 정확한 량으로 칭량을 하는 칭량공정이다. After that, as the second process, it is a weighing process in which the raw material received through the inspection in the first process is weighed in an accurate amount.
이때 입고되는 원료에 따라 다양한 칭량 방식이 사용가능한 것이고, 특히 미량원료일 경우에는 정밀게측을 하게 되는 것이다At this time, various weighing methods can be used depending on the raw material being received, and in particular, in the case of trace raw materials, precise measurement is performed.
제3공정으로는 칭량된 것을 특히 분말원료일 경우에도 이물선별 및 균질혼합을 위하여 24메쉬 체망으로 걸러낸 후 혼합기를 이용하여 일정시간동안 혼합하는 혼합 및 이물선별공정이다. The third process is a mixing and foreign material sorting process in which the weighed material is filtered through a 24-mesh sieve for foreign matter sorting and homogeneous mixing, especially in the case of powder raw materials, and then mixed for a certain period of time using a mixer.
이때 혼합기로 혼합하여 혼합분말원료를 얻을 경우에 본 발명에서는 20분정도를 사용함으로서 가장혼합상태가 우수하면서 적절한 경제성을 얻을 수 있었다.At this time, in the case of mixing with a mixer to obtain a mixed powder raw material, in the present invention, it was possible to obtain the best mixing state and appropriate economic feasibility by using about 20 minutes.
이때 혼합기에 혼합가능하게 복수의 분말원료가 경제성을 유지할 수 있게 적정상태로 채움된 상태를 말하는 것이고, 만일 혼합기에 적정량이 채움되지 않을 경우에는 더 짧은 시간으로 혼합이 가능함은 물론이다.At this time, it refers to a state in which a plurality of powder raw materials are filled in an appropriate state to maintain economic feasibility so that the mixer can be mixed, and if the mixer is not filled in an appropriate amount, mixing is possible in a shorter time.
또한 제4공정으로 상기 제3공정에서 이물선별되어 혼합된 분말원료에 일정량의 농축액과 정제수가 혼합된 혼합액을 투입하여 1차 반죽후 반죽된 것을 돌 로라를 통해 얇은 시트상으로 눌러주면서 접혀지도록 하여 2~5회 반복토록 2차 반죽토록 하는 연합반죽공정이다.In addition , in the fourth process, a mixture of a certain amount of concentrated liquid and purified water is added to the powdered raw material that has been selected and mixed in the third process, and after the first kneading, the kneaded is pressed into a thin sheet through a roller so that it is folded. It is a combined kneading process in which the second kneading is repeated 2 to 5 times.
본 발명에서의 1차 반죽은 교반기에서 일반적으로 행하는 것이고, 2차 반죽은 상술한 바와 같이 돌 로라의 사이로 반죽된 것을 통과시켜 시트상으로 제조된 것을 접어서 반복적으로 시트상으로 눌러주도록 하여 반죽된 상태를 찰지게 유도하기 위한 것이다.The first kneading in the present invention is generally performed in a stirrer, and the second kneading is kneaded by passing the kneaded one between the rollers as described above and repeatedly pressing it into the sheet form by folding it. in order to induce it to stick.
또한 본 발명에서의 혼합액을 구성하는 농축액은 환을 먹고자 하는 분들의 선택되는 취향에 따라서 과일농축액, 커피농축액, 허브 농축액 등을 사용하는 것이고, 1차 반죽의 시간은 20분 정도하고 2차 반죽은 2~5회 반복토록 하는 것이다.In addition, the concentrate constituting the mixture in the present invention is to use fruit concentrate, coffee concentrate, herb concentrate, etc. according to the preference of those who want to eat pills, and the time of the first dough is about 20 minutes, and the second dough is It is to be repeated 2-5 times.
이때 혼합액을 구성하는 대부분의 농축액은 보통 50Brix 이상이므로 농축액과 정제수는 중랴비로 1:4~10의 비율로 혼합토록 하였고, 만일 농축액이 비율이 0.5이하일 경우 그 만큼 정제수양이 증가(희석배수 증가)하므로 원하는 맛이 약하고, 건조시간이 증가한다. 반대로 농축액 비율이 2.0 이상으로 높으면 정제수양이 감소하여 종축액 농도가 높아지므로 원하는 맛에는 근접하나 끈적임이 발생하여 제환시 환끼리 달라붙는 현상이 나타난다. 또한 경제성에서 떨어지는 문제점이 있다.At this time, most of the concentrates constituting the mixed solution are usually 50 Brix or more, so the concentrated solution and purified water were mixed in a ratio of 1:4 to 10. Therefore, the desired taste is weak and drying time is increased. Conversely, if the concentrate ratio is higher than 2.0, the amount of purified water decreases and the concentration of the breeding solution increases, so it approaches the desired taste, but stickiness occurs, and the pills stick to each other when opening. In addition, there is a problem in that the economic feasibility is reduced.
제5공정으로는 상기 연합반죽공정에 의하여 찰지게 반죽된 반죽물을 환제조기에 투입하여 환을 성형하는 제환공정이다. The fifth step is a ring forming process of forming a pill by putting the dough kneaded into a pill maker by the kneading process.
본 발명에서는 제환된 환의 사이즈를 2~5mm(오차범위±0.5mm)정도로 제환토록 하였고 이러한 크기는 목 넘김을 용이토록 하기 위한 것이다.In the present invention, the size of the ring is 2 to 5 mm (error range ± 0.5 mm), and this size is to facilitate the neck turning.
제6공정에서는 상기의 크기로 제환된 것을 크기와 형태의 불량을 선별하는 1차 선별공정이다. In the 6th process, it is a primary screening process of sorting out defects in size and shape of those returned to the above size.
이때 선별과정에서 미생물 검사를 병행토록 함으로서 안정성을 확보토록 할 수 있는 것이다.In this case, it is possible to secure stability by performing a microbiological test concurrently during the screening process.
제7공정으로는 제환된 것을 선별완료된 상태에서 선별되어진 소환을 건조기를 이용하여 건조토록 하는 건조공정이다. The 7th process is a drying process in which the sorted summons are dried using a dryer in the state where the sorting is completed.
본 발명에서는 수분함량이 8%이하로 유지될 수 잇도록 50~70℃의 범위에서 5시간을 건조토록 한 것이다.In the present invention, it is dried for 5 hours in the range of 50 ~ 70 ℃ so that the moisture content can be maintained at 8% or less.
제8공정으로는 건조된 상태에서 농축액과 정제수를 혼합하여 얻어진 코팅액을 사용하여 1차 코팅과 건조하는 공정이다. The eighth process is a process of primary coating and drying using a coating solution obtained by mixing a concentrated solution and purified water in a dried state.
이때 코팅괴 건조는 코팅팬에 건조된 환을 투입한 상태에서 코팅액을 분사하여 건조된 환의 표면에 정립코팅을 하고 열풍건조기로 건조토록 하는 것이고, 이때 코팅팬의 내부온도는 50±5℃의 범위에서 2시간 이상을 코팅건조토록 하는 것이다.At this time, the drying of the coating mass is to spray the coating solution in the state that the dried ring is put in the coating pan, to coat the surface of the dried ring by sizing, and to dry it with a hot air dryer. to dry the coating for 2 hours or more.
또한 1차 코팅액은 1차 반죽을 위한 혼합액과 동일한 농축액과 정제수의 혼합이고 단지 배합비율을 정제수를 농축액의 2~5배로 하여 사용토록 함으로서 농축액의 농도를 좀더 높게 형성토록 하여 표면에만 집중적으로 코팅이 이루어질 수 있도록 한 것이다.In addition, the first coating solution is a mixture of the same concentrate and purified water as the mixed solution for the first kneading, and only the mixing ratio of purified water is 2 to 5 times that of the concentrated solution to form a higher concentration of the concentrated solution, so that the coating is concentrated only on the surface. made it possible to do so.
이때 반죽과정에서 찰지게 반죽됨으로서 코팅액이 소환의 내부로 침투되는 것을 최소로 할 수 있게 되면서 광택이 용이하게 날 수 있게 되는 것이다.At this time, as it is kneaded in a kneading process, the penetration of the coating liquid into the inside of the summons can be minimized, and the gloss can be easily spread.
상기와 같이 코팅된 상태에서 건조는 코팅팬에서 코팅한 이후에 열풍을 제공하여 건조를 행하게 되는 것이고, 열풍에 의하여 건조토록 하여 소환 표면의 황변을 방지토록 하는 것이고, 이때 소환의 품온 온도는 50±5℃로 하여 황변을 방지토록 한 것이고, 가능한 2시간 이상으로 상기 온도로 유지되는 상태에서 건조토록 함으로서 우수한 효과를 얻을 수 있는 것이다.Drying in the coated state as described above is to perform drying by providing hot air after coating in the coating pan, and to prevent yellowing of the summoning surface by drying by hot air, in this case, the temperature of the summoning is 50± It is made to prevent yellowing by setting the temperature to 5°C, and excellent effects can be obtained by drying in a state maintained at the temperature for at least 2 hours.
제9공정으로는 1차 코팅액으로 사용되는 농축액과 동일한 향과 광택증진은 물론 향이 표면에 머물도록 하기 위한 식물성 오일과 용매로 사용되는 정제수를 혼합하여 2차 코팅액을 제조하는 것이다. The ninth process is to prepare a secondary coating solution by mixing vegetable oil and purified water used as a solvent to enhance the same flavor and gloss as the concentrate used as the primary coating solution and to keep the flavor on the surface.
이때 2차 코팅액의 배합비율의 일실시예는 향은 60중량%이고, 식물성오일 5~10중량%의 범위이고, 정제수는 30~35중량% 범위로 사용하였다.At this time, an example of the blending ratio of the secondary coating solution is 60% by weight of fragrance, 5 to 10% by weight of vegetable oil, and 30 to 35% by weight of purified water was used.
이때 향은 소환의 전체 중량에서 2중량%내외로 사용하고, 식물성 오일은 0.1~1.0중량%를 사용하고 정제수는 향 사용량의 오차범위를 감안하여 50±10중량%를 사용하는 것이다.At this time, incense is used in an amount of about 2% by weight from the total weight of Summon, 0.1 to 1.0% by weight of vegetable oil is used, and 50±10% by weight of purified water is used in consideration of the error range of the amount of incense used.
이와 같이 제조된 2차 코팅액을 코팅팬에서 분사에 의하여 코팅토록 하고 코팅팬에서 열풍을 사용하여 건조토록 하는 것이다.The secondary coating solution prepared in this way is coated by spraying in the coating pan and dried using hot air in the coating pan.
이때 품온온도는 1차 코팅건조시와 동일하게 행함으로서 황변을 방지토록 하는 것이다.At this time, the product temperature is the same as the first coating drying to prevent yellowing.
본 발명에서 2차 코팅액으로 사용되는 사용되는 식물성 오일은 코코넛mct오일이거나 아보카도오일이거나 또는 포도씨유 오일이나 올리브 오일 어느 하나 또는 둘이상을 혼합하여 선택적으로 사용하게 되는 것이다.The vegetable oil used as the secondary coating liquid in the present invention is coconut mct oil, avocado oil, grapeseed oil or olive oil, or a mixture of two or more.
제10공정으로는 냉각공정이다. The tenth process is a cooling process.
즉 2차 코팅이후에 열풍에 의하여 건조된 상태에서 코팅팬에서 바로 냉각하게 되는 것이다.That is, after the secondary coating, it is immediately cooled in the coating pan in a dry state by hot air.
본 발명에서의 냉각온도는 40℃를 사용하였고 이는 건조온도보다 대략 10℃정도 낮은 온도로 냉각토록 함으로서 급격하게 냉각하면서 주변의 습기를 빨아들이는 현상을 방지토록 할 수 있는 것이다ㅣThe cooling temperature in the present invention was 40°C, which is to be cooled to a temperature that is about 10°C lower than the drying temperature, so that it can be prevented from sucking in the surrounding moisture while rapidly cooling.
따라서 낮은 온도 차이로 인하여 이러한 현상을 최소화 하여 안정적인 소환을 유지토록 할 수 잇는 것이다.Therefore, it is possible to maintain stable summons by minimizing this phenomenon due to the low temperature difference.
그후 공정으로는 미생물 검사 및 붕해시험과 섭취이 용이토록 하기 위하여 스틱포장과 그 상태에서 제품규격의 시험과 미생물검사를 하고 포장한 이후에도 육안을 이용하여 최종적인 검사를 한후 실온보관하여 변질을 최대로 방지할 수 있게 되는 것이다.In the subsequent process, microbiological test and disintegration test, and product standard test and microbiological test in stick packaging and in its state for easy ingestion. will be able to do
1:소환
2:코팅층1: Summon
2: coating layer
Claims (5)
제1공정에서 입고검사를 통하여 입고된 원료를 정확한 량으로 칭량을 하는 제2공정과
칭량된 것을 특히 분말원료일 경우에도 이물선별 및 균질혼합을 위하여 24메쉬 체망으로 걸러낸 후 혼합기를 이용하여 일정시간동안 혼합하는 혼합 및 이물선별하는 제3공정과
상기 제3공정에서 이물선별되어 혼합된 분말원료에 일정량의 농축액과 정제수가 혼합된 혼합액을 투입하여 1차 반죽후 반죽된 것을 돌 로라를 통해 얇은 시트상으로 눌러주면서 접혀지도록 하여 2~5회 반복토록 반죽(연합)하는 제4공정과
상기 반죽(연합)에 의하여 찰지게 반죽된 반죽물을 환 제조기에 투입하여 제환하는 제5공정과
상기의 크기로 제환된 것을 크기와 형태의 불량을 선별하는 1차 선별공정으로 되는 제6공정과
상기와 같이 제환 선별완료된 상태에서 선별되어진 소환을 건조기를 이용하여 건조토록 하는 제7공정과
상기와 같이 건조된 상태에서 농축액과 정제수를 혼합하여 얻어진 코팅액을 사용하여 1차 코팅과 건조하는 제8공정과
1차 코팅액으로 사용되는 농축액과 동일한 향과 광택증진은 물론 향이 표면에 머물도록 하기 위한 식물성 오일과 용매로 사용되는 정제수를 혼합하여 2차 코팅액을 제조하여 코팅건조하는 제9공정과
제9공정에서 건조된 상태에서 코팅팬의 내부에서 건조온도보다 낮은 온도로 냉각토록 하는 제10공정으로 제조되어지는 섭취가 용이한 소환의 제조방법The first process of inspecting incoming raw materials by checking the properties and specifications according to the pills to be manufactured;
The second process of weighing the raw materials received in the first process with an accurate amount through the inspection, and
A third process of mixing and sorting foreign substances by using a mixer for a certain time after filtering the weighed material through a 24-mesh sieve for foreign matter sorting and homogeneous mixing even in the case of powder raw materials;
In the third process, a mixture of a certain amount of concentrated liquid and purified water is added to the mixed powder raw material, and after the first kneading, the kneaded dough is pressed into a thin sheet through a roller, and folded 2 to 5 times. Repeat 2 to 5 times. The 4th process of kneading (union)
A fifth process of putting the dough kneaded by the kneading (union) into a pill making machine to make pills;
A sixth process, which is a primary screening process of sorting out defects in size and shape, from those returned to the above size, and
A seventh process of drying the selected summons using a dryer in the state of completion of recirculation selection as described above;
An eighth process of primary coating and drying using the coating solution obtained by mixing the concentrate and purified water in the dried state as described above;
A ninth step of coating and drying a second coating solution by mixing vegetable oil and purified water used as a solvent to enhance the same fragrance and gloss as the concentrate used as the primary coating solution and to keep the flavor on the surface, and
A method for producing easy-to-eat summons manufactured in the 10th process to cool the inside of the coating pan to a temperature lower than the drying temperature in the dry state in the ninth process
상기 제3공정에서 혼합기로 혼합하여 혼합분말원료를 얻을 경우에 20분정도로 혼합하는 섭취가 용이한 소환의 제조방법According to claim 1,
In the case of mixing with a mixer in the third step to obtain a mixed powder raw material, it is an easy-to-eat method for producing a summons that is mixed in about 20 minutes.
상기 제4공정에서 1차 반죽은 교반기에서 행하고, 2차 반죽은 돌 로라의 사이로 반죽된 것을 통과시켜 시트상으로 제조된 것을 접어서 반복적으로 시트상으로 눌러주도록 하여 반죽된 상태를 찰지게 유도하는 섭취가 용이한 소환의 제조방법According to claim 1,
In the 4th process, the first dough is performed on a stirrer, and the second dough is passed through the dough rollers, folded into a sheet shape, and repeatedly pressed into the sheet shape to induce the kneaded state to become sticky. Easy Summon Manufacturing Method
제7공정의 건조는 수분함량이 8%이하로 유지될 수 잇도록 50~70℃의 범위에서 5시간을 건조토록 하는 섭취가 용이한 소환의 제조방법According to claim 1,
Drying in the 7th process is a method of manufacturing easy-to-eat Summon by drying it for 5 hours in the range of 50~70℃ so that the moisture content can be maintained below 8%
1,2차 코팅건조는 코팅팬에 건조된 환을 투입한 상태에서 코팅액을 분사하여 코팅하고, 열풍에 의하여 건조토록 하고,
상기 코팅팬에 투입된 환의 품온온도는 50±5℃의 범위에서 2시간 이상 건조토록 하는 섭취가 용이한 소환의 제조방법According to claim 1,
In the first and second coating drying, the coating solution is sprayed in the state that the dried ring is put in the coating pan, and the coating solution is dried by hot air.
The easy-to-eat method for producing a summons in which the product temperature of the pills put into the coating pan is dried for at least 2 hours in the range of 50±5℃
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