KR20210083116A - Flameproof wallpaper and manufacturing method thereof - Google Patents

Flameproof wallpaper and manufacturing method thereof Download PDF

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KR20210083116A
KR20210083116A KR1020190175762A KR20190175762A KR20210083116A KR 20210083116 A KR20210083116 A KR 20210083116A KR 1020190175762 A KR1020190175762 A KR 1020190175762A KR 20190175762 A KR20190175762 A KR 20190175762A KR 20210083116 A KR20210083116 A KR 20210083116A
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wallpaper
flame retardant
base paper
coating step
water
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KR1020190175762A
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KR102359851B1 (en
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최영재
김미숙
최수연
정다희
임현아
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천양피앤비 주식회사
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H5/00Special paper or cardboard not otherwise provided for
    • D21H5/0082Wall papers
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/34Ignifugeants
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/18Paper- or board-based structures for surface covering
    • D21H27/20Flexible structures being applied by the user, e.g. wallpaper

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Abstract

The present invention relates to a flame retardant wallpaper and a manufacturing method thereof, and in particular, to a flame retardant wallpaper excellent in physical properties such as tensile strength, burst strength and the like, as well as excellent sulfurization resistance and flame retardancy, and a method for manufacturing the same, wherein the manufacturing method comprises: a first coating step of coating one surface of a wallpaper base paper with a water-soluble flame retardant in which sulfamic acid and guanidine are mixed in water; and a second coating step of coating the other side of the wallpaper base paper on which one side is coated with the water-soluble flame retardant by the first coating step.

Description

방염벽지 및 그 제조방법{Flameproof wallpaper and manufacturing method thereof}Flameproof wallpaper and manufacturing method thereof

본 발명은 방염벽지 및 그 제조방법에 관한 것으로서, 특히 인장강도, 파열강도 등의 물성이 우수할 뿐만 아니라 내황화성 및 난연성이 우수한 방염벽지 및 그 제조방법에 관한 것이다.The present invention relates to a flame retardant wallpaper and a manufacturing method thereof, and more particularly, to a flame retardant wallpaper excellent in physical properties such as tensile strength and burst strength, as well as excellent sulfurization resistance and flame retardancy, and a manufacturing method thereof.

일반적으로 벽지는 구조물의 내부 벽면을 장식 및 보호하고 결로현상 등을 방지하기 위해 바르는 것으로, 최근 들어 실내 인테리어에 대한 인식과 대중의 취향 변화로 인해 단순한 패턴에서 탈피하여 편안하고 화려하면서 고급스러운 느낌을 부여함과 아울러 내화성능과 방음기능 및 내구성 등의 기능성을 갖추어 소비자로 하여금 선택의 폭을 넓힐 수 있는 다양한 형태 및 종류가 출시되고 있다.In general, wallpaper is applied to decorate and protect the interior walls of structures and to prevent condensation. Various types and types are being released that can broaden the choice of consumers by providing functionalities such as fire resistance, soundproofing, and durability.

특히 최근에는 건물의 고층화 경향에 따라 여러 가지 소재를 적용하여 화재 시 등에 유독가스의 발생을 방지하고 화염 및 불길이 확산되는 것을 차단하는 난연성 벽지의 개발이 활발하게 이루어졌고, 특허문헌 0001 등으로 제안된 바 있다.In particular, in recent years, various materials are applied to prevent the generation of toxic gases in case of a fire and the spread of flames and flames by applying various materials according to the trend of high-rise buildings, and the development of flame-retardant wallpaper has been actively carried out, as suggested in Patent Document 0001, etc. has been

특허문헌 0001은 난연성 벽지의 제조방법에 관한 것으로, 분말 상태로 보관하기 때문에 장기간 보관할 수 있고, 필요한 만큼만 덜어서 사용하더라도 경화가 진행되지 않고, 겨울철이나 혹한 지역에서도 별도의 난방시설 없이 보관할 수 있으며, 공정을 간소화하고 난연 기능을 향상시킬 수 있는 이점이 있다. 그러나 시간경과에 따라 난연성 벽지에 코팅된 산호분말, 백토분말 등이 분리될 가능성이 있고, 산호분말 등이 탈락되어 분리된 경우 난연성이 저하되는 문제가 있다.Patent Document 0001 relates to a method for manufacturing a flame-retardant wallpaper, which can be stored for a long time because it is stored in a powder state, hardening does not proceed even if it is used by taking only as much as necessary, and can be stored without a separate heating facility even in winter or in a cold region, and the process There is an advantage that can simplify and improve the flame retardant function. However, there is a possibility that coral powder, white clay powder, etc. coated on the flame-retardant wallpaper may be separated over time, and when the coral powder is removed and separated, there is a problem that the flame retardancy is lowered.

KR 10-1597015 B1 (2016.02.17)KR 10-1597015 B1 (2016.02.17)

이와 같은 종래의 문제점을 해결하기 위한 본 발명은 인장강도, 파열강도 등의 물성이 우수할 뿐만 아니라 내황화성 및 난연성이 우수한 방염벽지 및 그 제조방법을 제공하는 것을 목적으로 한다.An object of the present invention for solving such conventional problems is to provide a flame retardant wallpaper excellent in physical properties such as tensile strength and burst strength, as well as excellent sulfurization resistance and flame retardancy, and a method for manufacturing the same.

상기와 같은 목적을 달성하기 위한 본 발명은,The present invention for achieving the above object,

벽지원지의 일면을 물에 술팜산 및 구아니딘이 혼합된 수용성 방염제로 코팅하는 제1 코팅단계와;A first coating step of coating one surface of the wallpaper base paper with a water-soluble flame retardant in which sulfamic acid and guanidine are mixed in water;

상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지의 타면을 상기 수용성 방염제로 코팅하는 제2 코팅단계;를 포함하여 이루어지는 것을 특징으로 하는 방염벽지의 제조방법을 제공한다.A second coating step of coating the other surface of the wallpaper base paper on which one side is flame-retardant coated by the first coating step with the water-soluble flame-retardant agent; provides a method for producing a flame retardant wallpaper comprising: a.

그리고 상기 제1 코팅단계의 벽지원지는 함수율이 1 내지 5%인 것이 바람직하다.And the wallpaper base paper of the first coating step preferably has a moisture content of 1 to 5%.

또한, 상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지를 함수율이 3~5%로 건조시키는 건조단계가 포함되는 것이 좋다.In addition, it is preferable to include a drying step of drying the wallpaper base paper on which one side is flame-retardant coated by the first coating step to a moisture content of 3 to 5%.

상기 제1 코팅단계 및 제2 코팅단계의 수용성 방염제는 물 100중량부에 술팜산 40~45중량부, 구아니딘 40~45중량부가 혼합되어 이루어진 것이 바람직하다.The water-soluble flame retardant in the first coating step and the second coating step is preferably made by mixing 40 to 45 parts by weight of sulfamic acid and 40 to 45 parts by weight of guanidine in 100 parts by weight of water.

상기 제1 코팅단계는 상기 벽지원지를 상기 수용성 방염제가 수용된 저장조에 하부가 침지된 하부롤러와, 상기 하부롤러 상에 설치되는 상부롤러 사이를 통과시켜 상기 벽지원지의 일면을 코팅하고,In the first coating step, the wallpaper base paper is passed between a lower roller immersed in a storage tank containing the water-soluble flame retardant and an upper roller installed on the lower roller to coat one surface of the wallpaper base paper,

상기 제2 코팅단계는 상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지를 방향전환롤러에 의해 상하방향을 전환시킨 후 상기 수용성 방염제가 수용된 저장조에 하부가 침지된 하부롤러와, 상기 하부롤러 상에 설치되는 상부롤러 사이를 통과시켜 상기 벽지원지의 타면을 코팅하는 것이 좋다.The second coating step includes a lower roller immersed in a storage tank containing the water-soluble flame retardant after converting the wallpaper base paper on one side of which is flame-retardant coated by the first coating step in a vertical direction by a direction conversion roller, and the lower roller It is preferable to coat the other surface of the wallpaper base paper by passing it between the upper rollers installed on the top.

아울러 본 발명은 상기 제조방법에 의해 제조된 것을 특징으로 하는 방염벽지를 제공한다.In addition, the present invention provides a flame retardant wallpaper, characterized in that manufactured by the above manufacturing method.

본 발명의 방염벽지의 제조방법은 인장강도, 파열강도 등의 물성이 우수할 뿐만 아니라 내황화성 및 난연성이 우수하며, 시간이 경과하더라도 난연성이 저하되지 않는 방염벽지를 제조할 수 있는 효과가 있다.The method for manufacturing a flame retardant wallpaper of the present invention has the effect of producing a flame retardant wallpaper that not only has excellent physical properties such as tensile strength and rupture strength, but also has excellent sulfurization resistance and flame retardancy, and the flame retardancy does not deteriorate even over time.

이하, 본 발명의 방염벽지 및 그 제조방법에 대해 상세히 설명하면 다음과 같다.Hereinafter, the flame retardant wallpaper and the manufacturing method of the present invention will be described in detail as follows.

본 발명의 방염벽지의 제조방법은 벽지원지의 일면을 물에 술팜산 및 구아니딘이 혼합된 수용성 방염제로 코팅하는 제1 코팅단계와, 상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지의 타면을 상기 수용성 방염제로 코팅하는 제2 코팅단계;를 포함하여 이루어진다.The method for manufacturing a flame retardant wallpaper of the present invention comprises a first coating step of coating one side of the wallpaper base paper with a water-soluble flame retardant in which sulfamic acid and guanidine are mixed in water, and the other side of the wallpaper base paper on which one side is flame retardant coated by the first coating step. A second coating step of coating the water-soluble flame retardant;

상기 제1 코팅단계는 상기 벽지원지의 일면에 수용성 방염제를 코팅하는 단계이다. The first coating step is a step of coating a water-soluble flame retardant on one surface of the wallpaper base paper.

상기 벽지원지는 닥펄프, 아바카펄프 및 목재펄프 중 선택된 1종 또는 2종 이상이 혼합된 지료를 이용하여 초지하여 제조된 것을 사용할 수 있는 등 크게 한정되는 것은 아니다.The wallpaper base paper is not particularly limited, for example, that one prepared by papermaking using one or a mixture of two or more selected from among duck pulp, abaca pulp, and wood pulp may be used.

한편, 상기 벽지원지는 피톤치드의 발산에 의해 스트레스 완화, 탈취, 살균효과 및 면역력을 증가시키기 위해, 편백추출물이 함유된 벽지를 사용하는 것이 좋다. 특히, 닥펄프 100중량부에 편백추출액 4~8중량부, 음이온성 분산제 2 내지 3중량부 및 전분 4 내지 5중량부를 혼합한 지료를 이용하여 초지 및 건조시켜 제조된 벽지원지를 사용하는 것이 좋다. 상기 편백추출액을 4중량부 미만으로 혼합할 경우 편백추출액의 제효과를 얻을 수 없고, 8중량부 초과로 혼합할 경우 제타전위가 음의 영역으로 변경되어 인장강도 등이 좋지 못한 문제가 있다. On the other hand, it is preferable to use wallpaper containing cypress extract in order to relieve stress, deodorize, sterilize, and increase immunity by the release of phytoncide for the wallpaper base paper. In particular, it is recommended to use a wallpaper base paper prepared by papermaking and drying using a stock containing 4 to 8 parts by weight of cypress extract, 2 to 3 parts by weight of anionic dispersant, and 4 to 5 parts by weight of starch to 100 parts by weight of daffodil pulp. . When the amount of the cypress extract is mixed in less than 4 parts by weight, the effect of the cypress extract cannot be obtained, and when it is mixed in more than 8 parts by weight, the zeta potential is changed to a negative region, so there is a problem of poor tensile strength and the like.

그리고 상기 벽지원지는 함수율이 1 내지 5%인 것을 사용하는 것이 좋다.And it is preferable to use the wallpaper base paper having a moisture content of 1 to 5%.

상기 벽지원지의 함수율이 1% 미만으로 이루어질 경우 정전기에 의해 먼지가 달라붙거나 먼지가 발생되어 방염벽지의 품질이 좋지 못하고, 5% 초과일 경우 수용성 방염제가 상기 벽지원지의 내부까지 효과적으로 침투되지 못하는 문제가 있다.When the moisture content of the wallpaper base paper is less than 1%, the quality of the flame retardant wallpaper is not good because dust adheres or dust is generated by static electricity. When the moisture content of the wallpaper base paper is more than 5%, the water-soluble flame retardant cannot effectively penetrate into the interior of the wallpaper base paper. there is a problem.

상기 제1 코팅단계는 상기 벽지원지를 상기 수용성 방염제가 수용된 저장조에 하부가 침지된 하부롤러와, 상기 하부롤러 상에 설치되는 상부롤러 사이를 통과시켜 상기 벽지원지의 일면을 코팅한다.In the first coating step, the wallpaper base paper is passed between a lower roller immersed in a storage tank containing the water-soluble flame retardant and an upper roller installed on the lower roller to coat one surface of the wallpaper base paper.

상기 수용성 방염제는 상기 벽지원지에 백화현상없이 난연성을 효과적으로 부여하고 화재시 포름알데하이드가 기준 이하로 방출되도록 하기 위해, 물 100중량부에 술팜산 40~45중량부, 구아니딘 40~45중량부가 혼합되어 이루어지는 것이 좋다. 상기 술팜산을 40중량부 미만으로 혼합할 경우 원지의 공극 내의 부착성이 좋지 못하고 난연성이 좋지 못하며, 45중량부 초과로 혼합될 경우 난연성은 우수하나 증진효과가 미비하다.The water-soluble flame retardant is mixed with 40 to 45 parts by weight of sulfamic acid and 40 to 45 parts by weight of guanidine in 100 parts by weight of water in order to effectively impart flame retardancy to the wallpaper base paper and release formaldehyde below the standard in case of fire. good to be done When the sulfamic acid is mixed in less than 40 parts by weight, the adhesion in the pores of the base paper is not good and the flame retardancy is not good, and when it is mixed in more than 45 parts by weight, the flame retardancy is excellent, but the enhancement effect is insufficient.

그리고 상기 구아니딘을 40중량부 미만으로 혼합할 경우 벽지원지의 미세한 공극 내의 부착성이 좋지 못하고, 난연성이 좋지 못하며, 45중량부 초과로 혼합할 경우 난연성은 우수하나 사용량 대비 난연성 증진효과가 미비하다.And when the guanidine is mixed in less than 40 parts by weight, the adhesion in the fine pores of the wallpaper base paper is not good, the flame retardancy is not good, and when it is mixed in more than 45 parts by weight, the flame retardancy is excellent, but the flame retardance enhancing effect is insufficient compared to the amount used.

다음으로, 상기 제2 코팅단계는 상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지의 타면을 상기 수용성 방염제로 코팅하는 단계이다.Next, the second coating step is a step of coating the other side of the wallpaper base paper on which one side is flame-retardant coated by the first coating step with the water-soluble flame-retardant agent.

이때 상기 벽지원지의 타면에 상기 수용성 방염제를 효과적으로 코팅하기 위하여, 상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지를 건조시킨 후 상기 벽지원지의 타면을 상기 수용성 방염제로 코팅하는 것이 좋다. 특히, 상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지를 함수율이 3~5%로 건조시키는 것이 좋다.In this case, in order to effectively coat the other side of the wallpaper base paper with the water-soluble flame retardant, it is preferable to dry the wallpaper base paper on which one side is flame retardant in the first coating step, and then coat the other side of the wallpaper base paper with the water-soluble flame retardant. In particular, it is preferable to dry the wallpaper base paper on which one side is flame-retardant coated by the first coating step to a moisture content of 3 to 5%.

상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지를 3% 미만의 함수율로 건조시킬 경우 많은 건조시간과 건조비용이 소요되고, 5% 초과의 함수율로 건조시킬 경우 수용성 방염제가 상기 벽지원지의 내부까지 효과적으로 침투되지 못하는 문제가 있다. When the wallpaper base paper on which one side is flame-repellent coated by the first coating step is dried to a moisture content of less than 3%, a lot of drying time and drying costs are required, and when drying to a moisture content of more than 5%, a water-soluble flame retardant is applied to the wallpaper base paper. There is a problem that it cannot penetrate effectively to the inside.

상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지의 건조는 한쌍의 히팅롤러에 의해 건조시키는 것이 좋다.It is preferable to dry the wallpaper base paper on which one side is flame-retardant coated by the first coating step by using a pair of heating rollers.

상기 제2 코팅단계는 상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지를 방향전환롤러에 의해 상하방향을 전환시킨 후 상기 수용성 방염제가 수용된 저장조에 하부가 침지된 하부롤러와, 상기 하부롤러 상에 설치되는 상부롤러 사이를 통과시켜 상기 벽지원지의 타면을 코팅한다.The second coating step includes a lower roller immersed in a storage tank containing the water-soluble flame retardant after converting the wallpaper base paper on one side of which is flame-retardant coated by the first coating step in a vertical direction by a direction conversion roller, and the lower roller It passes between the upper rollers installed on the top and coats the other side of the wallpaper base paper.

상기 수용성 방염제는 상기 제1 코팅단계에서 사용한 수용성 방염제와 동일한 방염제를 사용한다.The water-soluble flame retardant uses the same flame retardant as the water-soluble flame retardant used in the first coating step.

마지막으로 상기 제2 코팅단계에 의해 타면이 코팅된 상기 벽지원지를 건조시킴으로서, 본 발명의 방염벽지를 얻을 수 있다. 이와 같이 제조된 방염벽지는 백화현상 등이 없고, 인장강도, 파열강도 등의 물성이 우수할 뿐만 아니라 내황화성 및 난연성이 우수한 이점이 있다.Finally, by drying the wallpaper base paper coated on the other side by the second coating step, the flame retardant wallpaper of the present invention can be obtained. The flame retardant wallpaper prepared in this way has no whitening phenomenon, and has excellent physical properties such as tensile strength and bursting strength, as well as excellent sulfurization resistance and flame retardancy.

이하, 본 발명의 방염벽지를 실시예를 들어 설명하면 다음과 같고, 본 발명의 권리범위는 하기의 실시예에 한정되는 것은 아니다.Hereinafter, the flame retardant wallpaper of the present invention will be described by way of example, and the scope of the present invention is not limited to the following examples.

[벽지원지의 제조][Manufacture of wallpaper paper]

닥펄프, 편백추출액, 분산제 및 전분을 하기의 표 1과 같은 조성으로 혼합한 지료를 이용하여 초지한 후 건조 및 압착하여 벽지원지를 제조하였다. 상기 분산제는 음이온성 PEO(polyethyleneamide)를 사용하였다.Wallpaper base paper was prepared by papermaking using paper stock mixed with daffodil pulp, cypress extract, dispersing agent and starch in the composition shown in Table 1 below, followed by drying and pressing. As the dispersant, anionic polyethyleneamide (PEO) was used.

그리고 제조된 벽지원지에 대한 평량 및 인장강도를 측정하였고, 그 결과를 표 1에 나타냈다.And the basis weight and tensile strength of the prepared wallpaper base paper were measured, and the results are shown in Table 1.

지료 조성(중량부)Stock composition (parts by weight) 평량
(GSM)
basis weight
(GSM)
인장강도(kN/m)Tensile strength (kN/m)
닥펄프Duck Pulp 편백추출액Cypress Extract 분산제dispersant 전분starch MDMD CDCD WP-01WP-01 100100 00 33 55 204204 6.966.96 3.313.31 WP-02WP-02 100100 44 33 55 202202 6.946.94 3.283.28 WP-03WP-03 100100 88 33 55 201201 6.946.94 3.253.25 WP-04WP-04 100100 1515 33 55 197197 6.666.66 3.103.10 WP-05WP-05 100100 3030 33 55 198198 6.606.60 3.093.09

표 1에서 확인되는 바와 같이, 편백추출액이 4중량부 또는 8중량부가 혼합된 벽지원지 WP-02 및 WP-03의 MD방향의 인장강도가 6.64 kN/m으로 우수하였고, CD방향의 인장강도도 3.25 kN/m 이상으로 우수하게 측정되었다.As can be seen in Table 1, the tensile strength in the MD direction of the wallpaper base papers WP-02 and WP-03 mixed with 4 parts by weight or 8 parts by weight of the cypress extract was excellent at 6.64 kN/m, and the tensile strength in the CD direction It was excellently measured to be more than 3.25 kN/m.

[방염벽지 제조][Manufacture of flame retardant wallpaper]

벽지원지로서 인장강도가 가장 우수한 벽지원지 WP-02를 선정하였다. 선정된 벽지원지 WP-02의 일면에 수용성 방염제를 코팅한 후 히팅롤러를 이용하여 함수율이 3~5%로 건조시키고, 벽지원지 WP-03의 타면에 수용성 방염제를 코팅한 후 함수율이 3~5%로 건조시켜 실시예 1의 방염벽지를 제조하였다.As the wallpaper base paper, WP-02, which has the best tensile strength, was selected. After coating one side of the selected wallpaper base paper WP-02 with a water-soluble flame retardant, use a heating roller to dry it to a moisture content of 3 to 5%. After coating the other side of the wallpaper base paper WP-03 with a water-soluble flame retardant, the moisture content is 3 to 5 % to prepare the flame retardant wallpaper of Example 1.

이때 수용성 방염제는 물 100중량부에 술팜산 40중량부, 구아니딘 45중량부가 혼합된 수용성 방염제를 사용하였다.In this case, a water-soluble flame retardant in which 40 parts by weight of sulfamic acid and 45 parts by weight of guanidine were mixed with 100 parts by weight of water was used as the water-soluble flame retardant.

[강도, 내황화성 및 난연성 시험][Strength, sulfidation resistance and flame retardancy test]

제조된 실시예 1의 방염벽지에 대해 인장강도, 파열강도, 포름알데히드 방출량, 내황화성 및 난연성에 대해 시험을 실시하였고, 그 결과를 표 2 및 표 3으로 나타냈다.Tests were carried out for tensile strength, burst strength, formaldehyde emission amount, sulfurization resistance and flame retardancy for the flame retardant wallpaper prepared in Example 1, and the results are shown in Tables 2 and 3.

이때 인장강도는 KS M ISO 1924-3:2016의 방법으로 시험하였고, 파열강도는 KS M ISO 2758:2014의 방법으로 시험하였으며, 포름알데히드 방출량은 UV/VIS Spectrophotometer를 이용하여 측정하였고, 내황화성은 KS M 7305:2017의 방법으로 시험하였으며, 난연성은 KS M 7305:2015의 방법으로 시험하였다.At this time, the tensile strength was tested by the method of KS M ISO 1924-3:2016, the burst strength was tested by the method of KS M ISO 2758:2014, and the formaldehyde emission was measured using a UV/VIS Spectrophotometer, and the sulfurization resistance was It was tested by the method of KS M 7305:2017, and the flame retardancy was tested by the method of KS M 7305:2015.

인장강도(N/5cm)Tensile strength (N/5cm) 파열강도
(N)
burst strength
(N)
포름알데히드
방출량(mg/L)
formaldehyde
Emission amount (mg/L)
내황화성
(급)
Sulfuration resistance
(class)
MDMD CDCD
실시예 1

Example 1

271

271

150

150

524

524

0.2

0.2

4

4

실시예 1Example 1 1One 22 33 잔염시간(초)Afterflame time (sec) 00 00 00 잔진시간(초)Residual time (seconds) 00 00 00 탄화길이(cm)Carbonization length (cm) 7.17.1 5.85.8 6.66.6 탄화면적(cm2)Carbonization area (cm2) 17.817.8 16.816.8 17.117.1 접염 횟수(회)Number of infections (times) 3회 이상3 or more times 3회 이상3 or more times 3회 이상3 or more times

표 2 및 표 3에서 확인되는 바와 같이, 실시예 1인 방염벽지는 인장강도가 150 N/5cm 이상, 파열강도가 524 N로 높게 측정되었고, 포름알데히드 방출량은 0.2 mg/L로서 매우 낮게 검출되었으며, 내황화성이 4급으로 우수하고, 특히 잔염시간, 잔진시간이 0초, 탄화길이가 7.1cm 이하, 탄화면적이 17.8 cm2 이하 및 접염 횟수가 3회 이상으로 난연성 KS 벽지규격 기준을 모두 만족하는 등 난연성이 우수하였다.As can be seen in Tables 2 and 3, the flame retardant wallpaper of Example 1 had a tensile strength of 150 N/5 cm or more, a burst strength of 524 N, and a very low formaldehyde emission amount of 0.2 mg/L was detected. , excellent in sulfurization resistance of 4th grade, in particular, after flame time, residual dust time of 0 seconds, carbonization length less than 7.1cm, carbonization area less than 17.8 cm2, and number of contacting more than 3 times, which satisfies all standards of flame retardant KS wallpaper. The flame retardancy was excellent.

Claims (7)

벽지원지의 일면을 물에 술팜산 및 구아니딘이 혼합된 수용성 방염제로 코팅하는 제1 코팅단계와;
상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지의 타면을 상기 수용성 방염제로 코팅하는 제2 코팅단계;를 포함하여 이루어지는 것을 특징으로 하는 방염벽지의 제조방법.
A first coating step of coating one side of the wallpaper base paper with a water-soluble flame retardant in which sulfamic acid and guanidine are mixed in water;
and a second coating step of coating the other side of the wallpaper base paper on which one side is flame-retardant coated by the first coating step with the water-soluble flame-retardant agent.
제1항에 있어서,
상기 제1 코팅단계의 벽지원지는 함수율이 1 내지 5%인 것을 특징으로 하는 방염벽지의 제조방법.
According to claim 1,
The method of manufacturing a flame retardant wallpaper, characterized in that the moisture content of the wallpaper base paper of the first coating step is 1 to 5%.
제2항에 있어서,
상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지를 함수율이 3~5%로 건조시키는 건조단계가 포함되는 것을 특징으로 하는 방염벽지의 제조방법.
3. The method of claim 2,
A method for producing a flame-retardant wallpaper, comprising a drying step of drying the wallpaper base paper on which one surface is flame-resistant by the first coating step to a moisture content of 3 to 5%.
제3항에 있어서,
상기 제1 코팅단계 및 제2 코팅단계의 수용성 방염제는 물 100중량부에 술팜산 40~45중량부, 구아니딘 40~45중량부가 혼합되어 이루어진 것을 특징으로 하는 방염벽지의 제조방법.
4. The method of claim 3,
The water-soluble flame retardant of the first coating step and the second coating step is a method of manufacturing a flame retardant wallpaper, characterized in that 40 to 45 parts by weight of sulfamic acid and 40 to 45 parts by weight of guanidine are mixed with 100 parts by weight of water.
제4항에 있어서,
상기 제1 코팅단계는 상기 벽지원지를 상기 수용성 방염제가 수용된 저장조에 하부가 침지된 하부롤러와, 상기 하부롤러 상에 설치되는 상부롤러 사이를 통과시켜 상기 벽지원지의 일면을 코팅하는 것을 특징으로 하는 방염벽지의 제조방법.
5. The method of claim 4,
In the first coating step, the wallpaper base paper is passed between a lower roller immersed in a storage tank containing the water-soluble flame retardant and an upper roller installed on the lower roller to coat one surface of the wallpaper base paper. Method for manufacturing flame retardant wallpaper.
제5항에 있어서,
상기 제2 코팅단계는 상기 제1 코팅단계에 의해 일면이 방염코팅된 벽지원지를 방향전환롤러에 의해 상하방향을 전환시킨 후 상기 수용성 방염제가 수용된 저장조에 하부가 침지된 하부롤러와, 상기 하부롤러 상에 설치되는 상부롤러 사이를 통과시켜 상기 벽지원지의 타면을 코팅하는 것을 특징으로 하는 방염벽지의 제조방법.
6. The method of claim 5,
The second coating step includes a lower roller immersed in a storage tank containing the water-soluble flame retardant after converting the wallpaper base paper on one side of which is flame-retardant coated by the first coating step in a vertical direction by a direction conversion roller; A method of manufacturing a flame retardant wallpaper, characterized in that the other surface of the wallpaper base is coated by passing it between the upper rollers installed on the top.
제1항 내지 제6항 중 어느 한 제조방법에 의해 제조된 것을 특징으로 하는 방염벽지.A flame retardant wallpaper, characterized in that manufactured by any one of the manufacturing methods of claims 1 to 6.
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR920019531A (en) * 1991-04-02 1992-11-19 도인환 Method for manufacturing wallpaper using nonwoven fabric and its wallpaper
JPH10273896A (en) * 1997-03-31 1998-10-13 Kohjin Co Ltd Backing paper for wall paper
JP2933188B2 (en) * 1993-03-31 1999-08-09 日本製紙株式会社 Flame retardant paper and method for producing the same
KR100767014B1 (en) * 2005-10-17 2007-10-15 전효철 Aqueous foam wallpaper for improving embossable plasticity and Method for manufacturing thereof
KR20100044635A (en) * 2008-10-22 2010-04-30 (주)엘지하우시스 Fireproofing wall paper and manufacturing method
KR101597015B1 (en) 2014-01-28 2016-02-23 변동온 manufacturing method of flame-retardant wallpaper

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR920019531A (en) * 1991-04-02 1992-11-19 도인환 Method for manufacturing wallpaper using nonwoven fabric and its wallpaper
JP2933188B2 (en) * 1993-03-31 1999-08-09 日本製紙株式会社 Flame retardant paper and method for producing the same
JPH10273896A (en) * 1997-03-31 1998-10-13 Kohjin Co Ltd Backing paper for wall paper
KR100767014B1 (en) * 2005-10-17 2007-10-15 전효철 Aqueous foam wallpaper for improving embossable plasticity and Method for manufacturing thereof
KR20100044635A (en) * 2008-10-22 2010-04-30 (주)엘지하우시스 Fireproofing wall paper and manufacturing method
KR101597015B1 (en) 2014-01-28 2016-02-23 변동온 manufacturing method of flame-retardant wallpaper

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