KR20210062484A - Smart Factory Training Device - Google Patents

Abstract

This invention miniaturized an automated factory, which is a smart factory, into a single educational device. Each part can be programmed to be desired by a user, and since it is filled with profiles, each part can be moved to the desired location. By using a 6-axis articulated robot with a structure similar to that of a human arm, the robot can replace the work done manually by humans to relieve discomfort.

Description

Smart Factory Training Device

The present invention is a smart factory system that is newly introduced in factories as the fourth industry begins.

It is an educational device that students can understand and control.

When students learn the process at school, programming with PLC is coded and then based on HMI

The process situation is not possible over long distances because the process situation is observed only in the field.

Therefore, there is no system that allows students to observe the process anywhere in real time.

I'm running. In order to solve these problems, children are often used in actual industrial sites.

PLC control and Viton WIFI module are implemented using Viton, a duino compatible board.

By using inter-data transmission technology, users can use electronic devices anywhere in real time.

Students can learn the process of checking the factory situation. In the process

Using the optical sensor and proximity sensor used, it is possible to discriminate the presence or absence of a work piece and non-metallic metal.

It can be used by using a 6-axis articulated robot that is widely introduced and used in industrial sites.

It is also useful in repetitive movements that people can do or in dangerous places where people cannot.

Is used. These technologies are combined to provide a small automation system such as the present invention.

With a mart factory educational device, students can use smart factory technology that they did not know before.

By teaching, students can have a good influence on their adaptation to work.

Registration number 1020221960000 is in the ON state and OFF state according to the pressing operation.

Push switch

(push switch,10) detachably coupled or the push switch is installed

Detachable means is also installed so as to be detachably coupled to the wall, and the on-off conversion

An application pre-installed on the smartphone 400 with the servo motor 110 provided in the means 200

The above application to enable remote control through (Application,410)

(Application,410) and wireless communication with Wi-Fi module and Bluetooth

Push, characterized in that made including a switch module (Bluetooth module)

It relates to a smart remote control device of the switch.

For remote control like this, remote control is possible using Viton's WIFI module.

I made it.

Registration number 1020230700000 is the Internet of Things built and operated as an individual system.

Between the system (IoT system) and digital

A single system by converging the Sinage system into a smart signage system.

Between the Internet of Things and digital, which enables the two functions to be performed in an integrated manner.

It is about a smart signage system in which the energy technology is fused.

The main server, which performs remote control and monitoring of functional devices,

It is connected to the network to control the remote control and monitoring of the main server, and

Inage is directly controlled, and an integrated controller that controls IoT devices and

Includes a wired/wireless router that remotely controls the control target under the control of the integrated controller.

In addition, a smart signage system that integrates IoT and digital signage technologies.

Implement the system.

In this way, users can monitor in real time through IoT IoT.

I did.

Registration No. 1017829860000 is a PLC automation application training device. Conveying, lifting, line

At least one module that performs the functions of rotation, positioning, alignment, and/or division.

It is a PLC automation system that includes modules.

There is not yet an educational device with a smart factory system, so these technologies

Together to create an educational device that students can understand and learn.

When going out, there is an advantage that can have a good influence on the adaptation.

Registration No. 1020221960000

Registration No. 1020230700000

Registration number 1017829860000

1) Existing automation training devices can judge the work piece, but they are aligned sequentially.

This was impossible, so it took the form of a manual alignment by a person.

2) In addition, when the process is completed, the manager checks the production process through the HMI.

The inconvenience is that the distance you can do is limited.

3) Existing automation training devices do not use various machine tools, so when you enter the society, you may encounter a machine tool that you do not know for the first time, and you may encounter a difficult situation, and it takes a long time to learn a new one.

In this invention, it is to solve this problem.

1) A method of solving the above-described problem is to use a 6-axis multi-jointed robot having a structure similar to that of a human arm, and the robot can replace the work done manually by a human, thereby improving discomfort.

2) Using Viton's WIFI module, the PLC output enters the Viton INPUT and transmits the current process and production amount of the process according to the calculation result, so that the user can check the status of the factory anywhere in real time.

3) Using a wider variety of machine tools such as indexes, gantry, conveyors, and 6-axis articulated robots than before, students can have a good influence on their practical adaptation by teaching them to understand and control new machines.

The present invention includes PLC, HMI, Viton, 6-axis articulated robot, index, gantry, and conveyor.

Using the smart factory system actually used by companies

Using the automation system training device, students can teach 4 new education for the industrial era.

Learns. In addition, by learning the smart factory educational device, students can use PLC, HMI,

You can increase your ability to control by coding Arduino programs, and also

Students can check the factory status in real time from anywhere with an electronic device.

That you can learn new skills.

In addition, 6-axis, which is used more in industrial sites than the existing 4-axis (Scara) robot.

By understanding and learning that the structure of the articulated robot and the motion of the robot, students

When you go out, there is an effect that can have a good influence on your business adaptation.

1 is a bird's eye view of the present invention.
2 is an exploded view of the present invention.
3 is a part view and an assembly view of the workpiece of the present invention.

Registration number 1020221960000 wireless communication with the application (Application,410)

Shinha WiFi module

(Wi-Fi module) and Bluetooth module

It relates to a smart remote control device of the push switch, characterized in that.

For remote control like this, remote control is possible using Viton's WIFI module.

I made it.

Registration number 1020230700000 is an Internet of Things system (IoT system) and digital company.

It is about a smart signage system in which Inage technology is fused.

It is capable and real-time monitoring is possible.

In this way, users can monitor in real time through IoT IoT.

I did.

Registration number: 1017829860000 is a PLC automation application training device. Conveying, lifting, line

At least one module that performs the functions of rotation, positioning, alignment, and/or division.

It is a PLC automation system that includes modules.

The smart factory education device is composed of these technologies.

The reason for thinking of the present invention is that many companies in the news

33% improvement in quality and cost reduction than before by introducing the smart factory system, a technology

There is a research result showing that productivity increases by about 30% due to the effect of 23% and 27% reduction in delivery time.

In Korea, cost competitiveness is low compared to China, and quality competitiveness is low compared to Japan.

Smart factory is being discussed as a means for survival

In addition, Ulsan University of Science and Technology opened a smart pack on the 3rd floor of the West Campus Industry-Academic Cooperation Building

Established Tori Education Center, Department of Safety and Industrial Management Engineering, Department of Mechanical Engineering, Electrical and Electronic

Convergence complex based on the Smart Factory Education Center for the Faculty of Engineering and the Faculty of Computer Information

In addition, the safety and industrial management engineering department is SISW's plant simulation.

A regular course called ‘Production System Simulation’ using software is also operated.

I use and learn so much that I am middle school.

Smart Factory automatically assembles and packs products and inspects machines.

The next-generation industrial revolution achieved through the convergence of information and communication technology (ICT)

It is regarded as the core of the 4th industrial revolution.

The smart factory system has all facilities and devices connected by wireless communication.

The entire process can be monitored and analyzed in real time. In the smart factory

Internet of Things (IoT) sensors and cameras are attached throughout the factory to collect data and

It is stored on the platform and analyzed. Based on the analyzed data, where is the defective product?

Artificial intelligence grasps whether it has occurred or which equipment shows abnormal signs.

To control the overall process. Such a smart factory system training students

I want to learn about it, so I use a smart factory system for small automation training.

I thought I had to invent the device.

The smart factory focuses on five things.

The first is wireless control. Communication and network are the necessary technologies to connect objects.

It's a big skill.

In order to use such wired/wireless communication and network technology,

Viton technology RFID, NFC, and ZigBee are required.

Wi-Fi stands for Wireless Fidelity. It is a device that exists in a specific area.

It is a technology that composes a gold wireless wireless communication network.

Bluetooth is'low-power Bluetooth', directly connecting devices without using an Internet network

doing

It is divided into'Bluetooth Mesh Network' and'Bluetooth Beacon' that sends specific wooden signals. Also, RFID stands for radio frequency identification.

It is a technology that recognizes information on a distant chip by using NFC, and NFC is a near field.

Abbreviation for Commun ication, it is a technology for wireless communication in a short distance.

Among them, it was decided to use Viton technology, which will be used for small automation system educational equipment.

Second is real-time monitoring. In the existing method, the manager can only see the process situation

It was possible to confirm. However, real-time monitoring technology, as it says, can be used anywhere.

Not only the manufacturer, but also the producers check the process status in real time.

There is an advantage to be able to do.

Viton's WIFI module is used for the educational device, and after the PLC processes it in the process,

The output is put into Viton's INPUT, and Viton's WIFI module is sent to the user.

The electronic device can transmit the status of the process and the amount of production in real time.

Third, it is a variety of movements. In the past, it was possible to judge an automated training device, but

Alignment was a hassle for people to move. If you say you use a robot

The 4-axis robot (Scarra) robot has a limitation in the operation of the robot. But a lot in the factory

Repetitive motions and humans using a 6-axis articulated robot that has been introduced and used

You can increase the speed of work and the safety of your employees by doing dangerous work that they cannot.

have.

NIRYO ONE, which will be used in small-sized automation systems, is a 6-axis multi-joint robot, so it operates in a variety of ways.

And can judge. It is operated by a step motor and the body is manufactured by a 3D printer.

In case of failure, quick maintenance is possible.

Fourth, productivity improvement By using such a smart factory system,

Productivity increased by about 30% due to quality improvement 33%, cost reduction 23%, and delivery time reduction 27%.

All the research results came out.

Fifth educational equipment These processes combine to provide a small automated smart factory education device.

Was made. During the process, the 6-axis articulated robot performs the movement of transporting and aligning the pack.

And the index, gantry, and conveyor allow the pack to be transported quickly.

In the process, the presence or absence of a work piece and non-metallic metal are determined by an optical sensor and a proximity sensor.

It is different.

The optical sensor is a device that corresponds to the human eye and detects the shape, state, and movement of an object.

Excuse me. In the past, it was a method of detecting the light of an object, but now the machine

When it comes out, the information of the object is obtained based on the principle that the light hits and reflects.

Uses the method.

Proximity sensors emit an electromagnetic field or electromagnetic wave (e.g. infrared) and rotate with the electric field.

Look for the coming signal. Objects that are sensitized are considered to be the object of the proximity sensor. bracket

Different proximity sensors use different sensors. For example capacitive sensor

B. The photoelectric sensing sensor may be suitable for a plastic object. The inductive sensor is

Suitable for metallic materials.

Proximity sensors are highly reliable and boast a long functional life, which is

There is no physical contact between the and the sensitive object, and no mechanical parts exist.

This is because.

These factors combine to create a small automated smart factory educational device.

Students learn new education for the 4 industrial era. Also, Smart Factory Training Center

Students can code and control PLC, HMI, and Arduino programs by learning chi.

And students can develop the ability to be able to

You can learn a new technique that can check factory conditions in real time.

In addition, 6 axes are used more in industrial sites than the existing 4-axis (Scara) robot.

By understanding and learning about the structure of articulated robots and the movements of robots, students can

It is produced to show the effect that can have a good influence on the adaptation of the business when going.

I got it.

1: Storing the workpiece
2: sensing
6, 8, 12: workpiece transfer
9, 10, 11, 13, 14: workpiece

Claims (1)

After fixing PLC, power, VITCON, servo amplifier, terminal terminal block, etc. with an aluminum plate,
The PLC and VITCON are connected to each other, the servo amplifier is made 1 to 1, and then the pillar is erected with a pile, and a plate is made to support the gantry, conveyor, 6-axis articulated robot, indax table, etc. by using the profile. Next, fix the HMI, buttons, and lamps with an acrylic plate, connect the buttons and lamps to the PLC, and arrange the wires coming down from the plate with a PVC tube.
A pallet, a gantry, an indax table, and a 6-axis multi-joint robot are fixed on a plate made of a profile, and the sensor support is processed to make it suitable for the sensor, and then the sensors are fixed, and the types of workpieces of the OUTPUT sensor and conveyor are determined. A smart factory education device that organizes the lines of the sensors and connects them to the PLC, and arranges the lines coming down from the plate once again with a PVC tube.

Images