KR20200051595A - Evaluation method of silicon wafer and manufacturing method of silicon wafer - Google Patents

Evaluation method of silicon wafer and manufacturing method of silicon wafer Download PDF

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KR20200051595A
KR20200051595A KR1020207005723A KR20207005723A KR20200051595A KR 20200051595 A KR20200051595 A KR 20200051595A KR 1020207005723 A KR1020207005723 A KR 1020207005723A KR 20207005723 A KR20207005723 A KR 20207005723A KR 20200051595 A KR20200051595 A KR 20200051595A
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silicon wafer
defects
polishing
defect
evaluating
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KR102560436B1 (en
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켄사쿠 이가라시
타츠오 아베
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신에쯔 한도타이 가부시키가이샤
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041Cleaning
    • H01L21/02043Cleaning before device manufacture, i.e. Begin-Of-Line process
    • H01L21/02052Wet cleaning only
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/10Measuring as part of the manufacturing process
    • H01L22/12Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L22/00Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
    • H01L22/20Sequence of activities consisting of a plurality of measurements, corrections, marking or sorting steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/005Details of cleaning machines or methods involving the use or presence of liquid or steam the liquid being ozonated
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02002Preparing wafers
    • H01L21/02005Preparing bulk and homogeneous wafers
    • H01L21/02008Multistep processes
    • H01L21/0201Specific process step
    • H01L21/02024Mirror polishing

Abstract

본 발명은, 실리콘 웨이퍼의 평가방법으로서, 상기 실리콘 웨이퍼에 대하여, 미리 표면결함 측정을 하는 전표면결함 측정공정과, 상기 실리콘 웨이퍼에 대하여,오존수에 의한 산화처리와, 상기 실리콘 웨이퍼 표면에 형성되어 있는 산화막을 완전히 제거하지 않는 조건에서의 불산에 의한 산화막 제거처리를 번갈아 반복하는 세정공정과, 상기 세정공정 후의 상기 실리콘 웨이퍼에 대하여 표면결함 측정을 행하고, 상기 전표면결함 측정공정에서 측정된 결함에 대하여 증가한 증가결함을 측정하는 증가결함 측정공정을 가지며, 상기 세정공정과 상기 증가결함 측정공정을 번갈아 복수회 반복 행하고, 각 세정공정 후의 상기 증가결함의 측정결과에 기초하여 상기 실리콘 웨이퍼를 평가하는 것을 특징으로 하는 실리콘 웨이퍼의 평가방법이다. 이에 따라, 결정기인의 결함이나 세정 등으로 발생하는 파티클 등을 제외한, 연마 등의 가공기인의 결함만을 평가할 수 있는 실리콘 웨이퍼의 평가방법이 제공된다.The present invention is a method for evaluating a silicon wafer, wherein the silicon wafer is subjected to an all-surface defect measurement process in which surface defects are measured in advance, an oxidation treatment of ozone water with respect to the silicon wafer, and formed on the surface of the silicon wafer. The cleaning process which alternately repeats the oxide film removal process by hydrofluoric acid in a condition that does not completely remove the oxide film and the surface defects are measured on the silicon wafer after the cleaning process, and the defects measured in the entire surface defect measurement process are It has an incremental defect measurement process for measuring an increased increase defect, and repeats the cleaning process and the increase defect measurement process several times alternately, and evaluates the silicon wafer based on the measurement result of the increase defect after each cleaning process. It is a method for evaluating a silicon wafer. Accordingly, there is provided a method of evaluating a silicon wafer capable of evaluating only defects of a processing factor such as polishing, excluding particles generated by washing or the like of crystal defects.

Description

실리콘 웨이퍼의 평가방법 및 실리콘 웨이퍼의 제조방법Evaluation method of silicon wafer and manufacturing method of silicon wafer

본 발명은, 실리콘 웨이퍼의 평가방법 및 실리콘 웨이퍼의 제조방법에 관한 것이다.The present invention relates to a method for evaluating a silicon wafer and a method for manufacturing a silicon wafer.

연마 후의 웨이퍼 품질은 나날이 개선되고 있으며, 연마 세정 후의 웨이퍼의 품질을 확인함에 있어, 확인된 이상(異常)이 연마기인(起因), 세정기인, 또는 결정기인인지를 분별하는 것이 어려워지고 있다. The quality of wafers after polishing is improving day by day, and in confirming the quality of wafers after polishing and cleaning, it is difficult to discriminate whether the identified abnormality is a polishing machine, a cleaning machine, or a crystal machine.

현재, 연마상태의 품질을 평가하기 위해서는, 대량의 웨이퍼를 연마하여 품질의 트렌드를 따르는 것 외에 방법이 없고, 그 품질의 차이가 다양한 외적 요인에 따라 달라지므로 평가가 어렵다. 또한, 종래에는, 연마 후의 웨이퍼를 1회 측정할 뿐으로, 방대한 양의 웨이퍼를 제조하는 중에 종래와 같이 추출검사를 행해도, 연마 품질의 이상을 검출하는 것은 매우 어려웠다. 또한 이상값을 확실히 알 수 있는 단계에서는 이미 때를 놓치는 경우가 많았다. Currently, in order to evaluate the quality of the polishing state, there is no method other than following the trend of quality by polishing a large number of wafers, and it is difficult to evaluate because the quality difference varies according to various external factors. In addition, in the past, it has been very difficult to detect an abnormality in polishing quality even if the wafer after polishing is measured only once and an extraction test is performed as usual during the production of a large amount of wafers. In addition, in the stage where the outliers were clearly known, there were many cases where the time was already missed.

종래부터 있는 표면 품질의 평가방법으로서 SC1-RT법이 있는데, 이것은 실리콘 결정기인의 결함이나 금속오염의 평가를 행하기 위한 방법이며, 연마 등의 가공기인의 결함(가공결함)을 평가하는 방법은 아니었다(특허문헌 1).As a method for evaluating surface quality, there is a SC1-RT method, which is a method for evaluating defects of silicon crystallites and metal contamination, and a method for evaluating defects (machining defects) in processing machines such as polishing. No (Patent Document 1).

또한, SC1-RT법은 알칼리 수용액을 사용하고 있기 때문에, 원리상 Si, SiO2 모두 에칭을 행하므로 웨이퍼 표면거칠기의 악화가 현저하다. In addition, since the SC1-RT method uses an aqueous alkali solution, in principle, both Si and SiO 2 are etched, so the deterioration of the wafer surface roughness is remarkable.

또한, 종래의 오존수와 HF처리에 의한 웨이퍼의 품질 평가방법은, 자연산화막을 모두 제거하는(박리하는) 공정을 포함하고 있으며(특허문헌 2), 이와 같이 산화막의 완전제거를 행하면, 결정기인의 결함의 현재화(顯在化)가 일어나, 연마 등의 가공결함을 평가할 수 없었다. In addition, the conventional method for evaluating the quality of wafers by ozone water and HF treatment includes a process of removing (separating) all of the natural oxide film (Patent Document 2). Defects were present, and defects in processing such as polishing could not be evaluated.

일본특허공개 2002-353281호 공보Japanese Patent Publication No. 2002-353281 일본특허공개 2013-004760호 공보Japanese Patent Publication No. 2013-004760

본 발명은, 상기 문제점을 감안하여 이루어진 것으로서, 결정기인의 결함이나 세정 등으로 발생하는 파티클 등을 제외한, 연마 등의 가공기인의 결함만을 평가할 수 있는 실리콘 웨이퍼의 평가방법을 제공하는 것을 목적으로 한다. The present invention has been made in view of the above problems, and an object of the present invention is to provide a method for evaluating a silicon wafer capable of evaluating only defects due to processing defects such as polishing, excluding particles generated due to defects or cleaning of crystal defects. .

상기 과제를 해결하기 위하여, 본 발명은, 실리콘 웨이퍼의 평가방법으로서,In order to solve the above problems, the present invention is a method of evaluating a silicon wafer,

상기 실리콘 웨이퍼에 대하여, 미리 표면결함 측정을 하는 전(前)표면결함 측정공정과,A surface defect measurement process for measuring surface defects in advance with respect to the silicon wafer;

상기 실리콘 웨이퍼에 대하여, 오존수에 의한 산화처리와, 상기 실리콘 웨이퍼 표면에 형성되어 있는 산화막을 완전히 제거하지 않는 조건에서의 불산에 의한 산화막 제거처리를 번갈아 반복하는 세정공정과,A cleaning step of alternately repeating the silicon wafer with oxidation treatment with ozone water and the oxidation film removal treatment with hydrofluoric acid under conditions that do not completely remove the oxide film formed on the surface of the silicon wafer;

이 세정공정 후의 상기 실리콘 웨이퍼에 대하여 표면결함 측정을 행하고, 상기 표면결함 측정공정에서 측정된 결함에 대하여 증가한 증가결함을 측정하는 증가결함 측정공정을 가지며,It has a surface defect measurement process for the silicon wafer after the cleaning process, and has an increase defect measurement process for measuring the increased increase defect for the defect measured in the surface defect measurement process,

상기 세정공정과 상기 증가결함 측정공정을 번갈아 복수회 반복하여 행하고, 각 세정공정 후의 상기 증가결함의 측정결과에 기초하여 상기 실리콘 웨이퍼를 평가하는 것을 특징으로 하는 실리콘 웨이퍼의 평가방법을 제공한다.Provided is a method for evaluating a silicon wafer, wherein the cleaning process and the increasing defect measurement process are alternately repeated a plurality of times, and the silicon wafer is evaluated based on the measurement result of the increasing defect after each cleaning process.

이러한 실리콘 웨이퍼의 평가방법이면, 세정공정에서 결정기인의 결함을 현재화시키지 않고 가공결함만을 현재화시킬 수 있으며, 각 세정공정 후에 측정되는 증가결함의 증가 경향을 봄으로써, 결정기인의 결함이나 세정 등으로 발생하는 파티클 등을 제외한 가공결함만을 평가하는 것이 가능해져, 연마 등의 가공 품질을 평가할 수 있다.With this method of evaluating silicon wafers, it is possible to present only processing defects without presenting defects due to crystal defects in the cleaning process, and by looking at the tendency of increasing defects measured after each cleaning process, defects or cleaning of crystal defects Since it is possible to evaluate only the processing defects excluding particles generated by the back, etc., it is possible to evaluate the processing quality such as polishing.

또한 이 경우, 상기 산화막을 완전히 제거하지 않는 조건에서의 불산에 의한 산화막 제거처리를, 불산 농도 0.1~1.0%로 하고, 처리 시간을 2초~20초로 하여 행하는 것이 바람직하다.In this case, it is preferable to perform the oxide film removal treatment by hydrofluoric acid in a condition where the oxide film is not completely removed, with a hydrofluoric acid concentration of 0.1 to 1.0% and a treatment time of 2 to 20 seconds.

이러한 불산에 의한 산화막 제거처리로 하면, 자연산화막 두께를 제어할 수 있으므로, 보다 확실히, 산화막을 완전히 제거하지 않고, 산화막 제거를 행할 수 있다.When the oxide film removal treatment using hydrofluoric acid is used, the thickness of the native oxide film can be controlled, so that the oxide film can be removed without completely removing the oxide film.

또한 이 경우, 상기 세정공정을, 상기 오존수에 의한 산화처리와 상기 불산에 의한 산화막 제거처리를 번갈아(교호로) 5회 이상 반복하여 행하는 것이 바람직하다.Further, in this case, it is preferable that the washing step is alternately (alternately) repeated five or more times by the oxidation treatment with ozone water and the oxidation film removal treatment with hydrofluoric acid.

이와 같이, 오존수에 의한 산화처리와 불산에 의한 산화막 제거처리를 5회 이상 반복함으로써, 확실히, 가공결함을 현재화시킬 수 있으므로, 보다 정확히 가공 품질을 평가할 수 있다.Thus, by repeating the oxidation treatment with ozone water and the oxidation film removal treatment with hydrofluoric acid five or more times, it is possible to reliably correct the processing defect, so that the processing quality can be more accurately evaluated.

또한 이 경우, 상기 실리콘 웨이퍼로서, 경면연마 후의 것을 이용하는 것이 바람직하다.Moreover, in this case, it is preferable to use the thing after mirror polishing as said silicon wafer.

본 발명의 실리콘 웨이퍼의 평가방법에서는, 경면연마 후의 실리콘 웨이퍼를 이용함으로써, 연마 품질의 평가를 행할 수 있다.In the method of evaluating the silicon wafer of the present invention, the polishing quality can be evaluated by using the silicon wafer after mirror polishing.

또한, 본 발명의 실리콘 웨이퍼의 평가방법에서는, 상기 각 세정공정 후의 상기 증가결함의 측정결과에 기초하여, 상기 실리콘 웨이퍼의 가공기인의 결함을 평가할 수 있다.In addition, in the method for evaluating a silicon wafer of the present invention, it is possible to evaluate a defect of the processing cause of the silicon wafer based on the measurement result of the increase defect after each cleaning step.

본 발명의 실리콘 웨이퍼의 평가방법에서는, 세정공정에서 연마 등의 가공결함만을 현재화할 수 있으며, 또한 각 세정공정 후에 측정되는 증가결함의 증가 경향을 봄으로써, 가공기인의 결함만을 평가할 수 있으므로, 가공 품질의 평가를 하는 것이 가능하다.In the method of evaluating the silicon wafer of the present invention, only processing defects such as polishing can be present in the cleaning process, and by looking at the increasing tendency of increasing defects measured after each cleaning process, only defects of the processing machine can be evaluated, and thus processing is performed. It is possible to evaluate quality.

또한, 본 발명은, 경면연마 전의 실리콘 웨이퍼에 대하여 경면연마를 행하여 제품이 되는 실리콘 웨이퍼를 제조하는 방법으로서,In addition, the present invention is a method of manufacturing a silicon wafer to be a product by performing mirror polishing on a silicon wafer before mirror polishing,

경면연마 전의 실험용 실리콘 웨이퍼를 준비하는 공정과,The process of preparing the experimental silicon wafer before mirror polishing,

상기 경면연마 전의 실험용 실리콘 웨이퍼에 대하여, 소정의 경면연마조건으로 경면연마를 행하는 공정과,A step of performing mirror polishing on the experimental silicon wafer before the mirror polishing under predetermined mirror polishing conditions;

상기 실험용 실리콘 웨이퍼에 대하여, 미리 표면결함 측정을 하는 전표면결함 측정공정과,For the above-described silicon wafer for testing, a surface defect measurement process for measuring surface defects in advance,

상기 실험용 실리콘 웨이퍼에 대하여, 오존수에 의한 산화처리와, 상기 실험용 실리콘 웨이퍼 표면에 형성되어 있는 산화막을 완전히 제거하지 않는 조건에서의 불산에 의한 산화막 제거처리를 번갈아 반복하는 세정공정과,A cleaning process alternately repeating the oxidation treatment with ozone water and the removal of the oxide film with hydrofluoric acid under conditions that do not completely remove the oxide film formed on the surface of the experimental silicon wafer, for the experimental silicon wafer;

이 세정공정 후의 상기 실험용 실리콘 웨이퍼에 대하여 표면결함 측정을 행하고, 상기 전표면결함 측정공정에서 측정된 결함에 대하여 증가한 증가결함을 측정하는 증가결함 측정공정을 가지며,After the cleaning process, a surface defect measurement is performed on the silicon wafer for testing, and an increase defect measurement process is performed to measure increased defects in the defects measured in the entire surface defect measurement process.

상기 세정공정과 상기 증가결함 측정공정을 번갈아 복수회 반복하여 행하고, 각 세정공정 후의 상기 증가결함의 측정결과에 기초하여 상기 실험용 실리콘 웨이퍼를 평가하고,The cleaning process and the increase defect measurement process are alternately repeated multiple times, and the experimental silicon wafer is evaluated based on the measurement result of the increase defect after each cleaning process.

상기 실험용 실리콘 웨이퍼의 평가에 기초하여, 상기 경면연마 전의 실리콘 웨이퍼에 대하여 경면연마를 행한 후의 연마 품질이 원하는 연마 품질이 되도록 하는 상기 경면연마에 있어서의 상기 경면연마조건을 특정하고,Based on the evaluation of the experimental silicon wafer, the mirror polishing conditions in the mirror polishing are specified so that the polishing quality after mirror polishing of the silicon wafer before the mirror polishing is a desired polishing quality,

상기 특정한 경면연마조건으로, 상기 경면연마 전의 실리콘 웨이퍼에 대하여 경면연마를 행하여 상기 제품이 되는 실리콘 웨이퍼를 제조하는 것을 특징으로 하는 실리콘 웨이퍼의 제조방법을 제공한다.Provided is a method for manufacturing a silicon wafer, wherein the silicon wafer serving as the product is manufactured by performing mirror polishing on the silicon wafer before the mirror polishing under the specific mirror polishing conditions.

이러한 실리콘 웨이퍼의 제조방법이면, 실험용 실리콘 웨이퍼에 대해서 세정공정에서 결정기인의 결함을 현재화시키지 않고 가공결함만을 현재화할 수 있으며, 각 세정공정 후에 측정되는 증가결함의 증가 경향을 봄으로써, 결정기인의 결함이나 세정 등으로 발생하는 파티클 등을 제외한 가공결함만을 평가하는 것이 가능해진다. 이 실험에 의해, 경면연마 전의 실리콘 웨이퍼에 대하여, 어떠한 경면연마조건으로 경면연마를 행하면, 원하는 연마 품질이 얻어지는지를 특정할 수 있다. 그와 같이 특정한 경면연마조건으로 실리콘 웨이퍼를 제조함으로써, 원하는 연마 품질을 갖는 경면연마 실리콘 웨이퍼를 제조할 수 있다.With this method of manufacturing a silicon wafer, it is possible to present only the processing defects without presenting defects of crystallites in the cleaning process for the experimental silicon wafers, and by looking at the increasing tendency of the increase in defects measured after each cleaning process, It becomes possible to evaluate only the processing defects, excluding particles generated by defects or cleaning. By this experiment, it is possible to specify whether the desired polishing quality is obtained by performing mirror polishing on a silicon wafer before mirror polishing under certain mirror polishing conditions. By manufacturing the silicon wafer under such specific mirror polishing conditions, it is possible to manufacture a mirror polished silicon wafer having a desired polishing quality.

본 발명의 실리콘 웨이퍼의 평가방법에서는, 세정공정에서 결정기인의 결함을 현재화시키지 않고 가공결함만을 현재화시킬 수 있으며, 또한, 각 세정공정 후에 측정되는 증가결함의 증가 경향을 봄으로써, 결정기인의 결함이나 세정 등으로 발생하는 파티클 등을 제외한, 연마 등에 의한 가공결함만을 평가할 수 있다. 또한, 본 발명에서는 웨이퍼의 표면거칠기를 악화시키지 않고 세정을 행할 수 있어, 미소입경에서의 측정이 가능해진다. 또한, 본 발명의 실리콘 웨이퍼의 제조방법에서는, 가공결함만을 평가한 실험용 실리콘 웨이퍼의 평가에 기초하여 경면연마조건을 특정함으로써, 원하는 연마 품질을 갖는 경면연마 실리콘 웨이퍼를 제조할 수 있다.In the method of evaluating the silicon wafer of the present invention, it is possible to present only the processing defects without presenting defects of crystallites in the cleaning process, and also by looking at the tendency of increasing defects measured after each cleaning process, It is possible to evaluate only processing defects due to polishing or the like, excluding particles generated by defects or cleaning. Further, in the present invention, cleaning can be performed without deteriorating the surface roughness of the wafer, and measurement at a small particle size becomes possible. In addition, in the method for manufacturing a silicon wafer of the present invention, it is possible to manufacture a mirror polished silicon wafer having a desired polishing quality by specifying mirror polishing conditions based on evaluation of an experimental silicon wafer for evaluating only processing defects.

도 1은 본 발명의 실리콘 웨이퍼의 평가방법의 일 실시형태를 나타내는 공정 플로우도이다.
도 2는 실시예 중의 오존수에 의한 처리→불산에 의한 처리의 합계 반복횟수와 증가결함수의 관계를 나타내는 그래프이다.
도 3은 (A)실시예에 있어서 세정 후의 웨이퍼 표면을 관찰한 SEM화상, (B)비교예에서 검출된 결함의 SEM화상이다.
1 is a process flow chart showing an embodiment of a method for evaluating a silicon wafer of the present invention.
Fig. 2 is a graph showing the relationship between the total number of iterations of the treatment with ozone water and the treatment with hydrofluoric acid in the Examples and the increase defect function.
Fig. 3 is an SEM image of the wafer surface after cleaning in Example (A), and an SEM image of defects detected in Comparative Example (B).

상기 서술한 바와 같이, 종래의 실리콘 웨이퍼의 평가방법에서는, 결정기인의 결함의 현재화가 일어나, 연마 등의 가공결함을 평가할 수 없다는 문제가 있었다.As described above, in the conventional method for evaluating silicon wafers, there is a problem in that defects in crystal defects are present, and processing defects such as polishing cannot be evaluated.

그리고, 본 발명자들은 상기의 문제를 해결하기 위하여 예의 검토를 거듭한 결과, 오존수에 의한 산화처리와, 실리콘 웨이퍼 표면에 형성되어 있는 산화막을 완전히 제거하지 않는 조건에서의 불산에 의한 산화막 제거처리를 번갈아 반복하는 세정공정과, 상기 세정공정 후의 상기 실리콘 웨이퍼에 대하여 표면결함 측정을 행하고, 전표면결함 측정공정에서 측정된 결함에 대하여 증가한 증가결함을 측정하는 증가결함 측정공정을 번갈아 복수회 반복하고, 각 세정공정 후의 증가결함의 측정결과에 기초하여 실리콘 웨이퍼를 평가하면, 세정공정에서 결정기인의 결함을 현재화시키지 않고 가공기인의 결함만을 현재화시킬 수 있어, 연마 등의 가공기인의 결함만을 평가할 수 있음을 발견하여, 본 발명에 도달하였다.In addition, the present inventors have repeatedly studied in order to solve the above problems, and as a result, alternately the oxidation treatment with ozone water and the oxidation treatment with hydrofluoric acid under conditions that do not completely remove the oxide film formed on the surface of the silicon wafer. The repeated cleaning process and the surface defect measurement of the silicon wafer after the cleaning process are repeated, and the incremental defect measurement process of measuring the increased increase defects for the defects measured in the entire surface defect measurement process is alternately repeated multiple times. When the silicon wafer is evaluated based on the measurement result of the increase defect after the cleaning process, only the defect of the process defect can be present without presenting the defect of the crystal defect in the cleaning process, and only the defect of the process defect such as polishing can be evaluated. It was discovered that the present invention was reached.

즉, 본 발명은, 실리콘 웨이퍼의 평가방법으로서,That is, the present invention is a method for evaluating a silicon wafer,

상기 실리콘 웨이퍼에 대하여, 미리 표면결함 측정을 하는 전표면결함 측정공정과,For the silicon wafer, the entire surface defect measurement process for measuring surface defects in advance,

상기 실리콘 웨이퍼에 대하여, 오존수에 의한 산화처리와, 상기 실리콘 웨이퍼 표면에 형성되어 있는 산화막을 완전히 제거하지 않는 조건에서의 불산에 의한 산화막 제거처리를 번갈아 반복하는 세정공정과,A cleaning step of alternately repeating the silicon wafer with oxidation treatment with ozone water and the oxidation film removal treatment with hydrofluoric acid under conditions that do not completely remove the oxide film formed on the surface of the silicon wafer;

상기 세정공정 후의 상기 실리콘 웨이퍼에 대하여 표면결함 측정을 행하고, 상기 전표면결함 측정공정에서 측정된 결함에 대하여 증가한 증가결함을 측정하는 증가결함 측정공정을 가지며,It has a surface defect measurement process for the silicon wafer after the cleaning process, and has an increase defect measurement process for measuring the increased increase defects for the defects measured in the all surface defect measurement process,

상기 세정공정과 상기 증가결함 측정공정을 번갈아 복수회 반복하여 행하고, 각 세정공정 후의 상기 증가결함의 측정결과에 기초하여 상기 실리콘 웨이퍼를 평가하는 것을 특징으로 하는 실리콘 웨이퍼의 평가방법을 제공한다.Provided is a method for evaluating a silicon wafer, wherein the cleaning process and the increasing defect measurement process are alternately repeated a plurality of times, and the silicon wafer is evaluated based on the measurement result of the increasing defect after each cleaning process.

이하, 본 발명의 실리콘 웨이퍼의 평가방법을 설명한다. 도 1은, 본 발명의 실리콘 웨이퍼의 평가방법의 일 실시형태를 나타내는 공정 플로우도이다.Hereinafter, the evaluation method of the silicon wafer of the present invention will be described. 1 is a process flow diagram showing an embodiment of a method for evaluating a silicon wafer of the present invention.

평가대상이 되는 실리콘 웨이퍼로는, 특별히 한정되지 않으나, 경면연마 후의 실리콘 웨이퍼가 바람직하다. 경면연마 후의 실리콘 웨이퍼를 이용하면, PID(Polishing Induced Defect) 등의 연마기인의 결함을 평가할 수 있어, 연마 품질의 평가를 행할 수 있다.The silicon wafer to be evaluated is not particularly limited, but a silicon wafer after mirror polishing is preferable. When a silicon wafer after mirror polishing is used, defects of a polishing machine such as PID (Polishing Induced Defect) can be evaluated, and polishing quality can be evaluated.

우선, 평가하는 실리콘 웨이퍼에 대하여 미리 표면결함 측정을 하는 전표면결함 측정공정을 행한다(도 1(a)). 예를 들어, KLA-Tencor사제 Surfscan SP5를 이용하여 행할 수 있다. 가공결함은 40㎚보다 큰 입경은 거의 없으므로, 측정입경은 40㎚ 이하로 충분하다.First, an all-surface defect measurement process in which surface defects are measured in advance is performed on the silicon wafer to be evaluated (Fig. 1 (a)). For example, it can be carried out using Surfscan SP5 manufactured by KLA-Tencor. Since there are few particle sizes larger than 40 nm in processing defects, the measurement particle size is sufficient to be 40 nm or less.

이어서, 오존수에 의한 산화처리와, 실리콘 웨이퍼 표면에 형성되어 있는 산화막을 완전히 제거하지 않는 조건에서의 불산에 의한 산화막 제거처리를 번갈아 반복하는 세정공정을 행한다(도 1(b)). 이 세정공정은, 매엽식 세정장치로 행하는 것이 바람직하다.Subsequently, a cleaning process is performed in which the oxidation treatment with ozone water and the oxidation film removal treatment with hydrofluoric acid are alternately repeated under conditions that do not completely remove the oxide film formed on the surface of the silicon wafer (Fig. 1 (b)). It is preferable to perform this washing process with a single sheet washing apparatus.

세정공정(b)은, 연마 등의 가공결함을 현재화시키는 공정이다. 산화막을 완전히 제거하지 않고 불산에 의한 산화막 제거와, 오존수에 의한 웨이퍼 표면의 재산화를 행함으로써, 결정기인의 결함을 현재화시키지 않고, 연마 등의 가공결함만을 현재화시킬 수 있다.The washing step (b) is a step of presenting processing defects such as polishing. By removing the oxide film by hydrofluoric acid and reoxidizing the surface of the wafer with ozone water without completely removing the oxide film, defects of crystallites are not present, but only processing defects such as polishing can be present.

종래의 SC1-RT법(예를 들어, 일본특허공개 2000-208578호 공보)이나, 종래의 오존수와 HF처리에 의한 웨이퍼의 품질 평가방법에서는, 연마 등의 가공결함을 평가할 수 없으나, 본 발명에서는 산화막을 완전히 제거하지 않고서, 오존수와 불산을 이용한 반복에 의한 세정을 행함으로써, 결정기인의 결함을 현재화시키지 않고, 가공기인의 결함만을 현재화시켜 평가하는 것이 가능해진다. 또한, 웨이퍼의 표면거칠기를 악화시키지 않고 세정을 행할 수 있어, 미소입경에서의 측정이 가능해진다.In the conventional SC1-RT method (for example, Japanese Patent Laid-Open No. 2000-208578) or the conventional method for evaluating the quality of wafers by ozone water and HF treatment, processing defects such as polishing cannot be evaluated. By repeatedly washing with ozone water and hydrofluoric acid without completely removing the oxide film, it is possible to evaluate the defects of the crystallization defects by presenting the defects instead of the crystallization defects. In addition, cleaning can be performed without deteriorating the surface roughness of the wafer, and measurement at a small particle size becomes possible.

이와 같이 연마 등의 가공결함만을 현재화시킴으로써, 가공결함만을 평가하는 것이 가능해진다.In this way, it is possible to evaluate only processing defects by presenting only processing defects such as polishing.

한편, 본 발명에 있어서의 세정공정(b)에서 결정기인의 결함을 현재화시키지 않고, 연마 등의 가공결함만을 현재화시킬 수 있는 이유는 이하와 같다. 가공결함은, 연마 등의 가공시에 웨이퍼에 변형이 발생하여 변질층으로 되어 있다. 불산에 의해 웨이퍼의 산화막은 제거되나, 가공변질층 부분의 산화막은 주위의 산화막과 상이한 에칭레이트가 되며, 오존수에 의한 처리와 불산에 의한 처리를 번갈아 반복하여 행함으로써 현재화되어 간다. 이것은, 불산에 의한 산화막을 남기는 에칭처리를 행함으로써, 가공변질층과 주위 개소의 산화막 두께에 차이가 생기고(가공변질층 부분의 산화막이 두껍다), 오존수에 의해 산화막을 재형성시키는(산화막 두께를 균일하게 되돌리는) 처리를 반복하여 행함으로써, 보다 차이가 현저해지기 때문이다. 산화막을 완전히 제거한 경우, 가공변질층의 산화막 부분도 제거되므로 반복 오존수처리와 불산처리를 행해도 산화막이 없기 때문에 산화막 두께에 차이가 생기지 않고 현재화가 일어나지 않게 되어, 가공기인의 결함 평가가 불가능해진다.On the other hand, the reason why it is possible to present only the processing defects such as polishing without presenting defects of crystallites in the cleaning step (b) in the present invention is as follows. The processing defect is a deterioration layer due to deformation of the wafer during processing such as polishing. Although the oxide film of the wafer is removed by hydrofluoric acid, the oxide film of the portion of the processed deterioration layer becomes an etching rate different from that of the surrounding oxide film, and it becomes current by alternately repeating treatment with ozone water and treatment with hydrofluoric acid. This causes an etch process that leaves an oxide film by hydrofluoric acid, resulting in a difference in the thickness of the oxide layer between the processed deterioration layer and the surrounding location (the oxide film in the portion of the process deterioration layer is thick), and re-forming the oxide film with ozone water (the oxide film thickness is This is because the difference becomes more remarkable by repeatedly performing the treatment (returning uniformly). When the oxide film is completely removed, the oxide layer portion of the processed deterioration layer is also removed, so even if repeated ozone water treatment and hydrofluoric acid treatment are performed, there is no difference in the oxide film thickness and no current occurs, and it is impossible to evaluate defects due to processing defects.

또한, 본 발명과 같이 산화막을 완전히 제거하지 않고, 오존수와 불산처리를 반복하여 행함으로써, 에칭량을 적게 하여 산화막을 항상 남겨서 산소 석출물 등의 결정결함이나 금속오염에 의한 피트 등의 결함을 현재화시키는 것이 없다.In addition, by repeating ozone water and hydrofluoric acid treatment without completely removing the oxide film as in the present invention, the amount of etching is reduced to leave the oxide film at all times, thereby presenting defects such as crystal defects such as oxygen precipitates and pits due to metal contamination. There is nothing.

한편, 종래의 SC1-RT법에서는, 에칭을 다량으로 행하는 것에 의한 현재화로, 가공결함 뿐만이 아니라 산소 석출물 등의 결정결함도 현재화시키게 된다.On the other hand, in the conventional SC1-RT method, not only processing defects, but also crystal defects such as oxygen precipitates are present by currentization by performing a large amount of etching.

또한, 종래의 오존수와 HF처리에 의한 웨이퍼의 품질 평가방법은 자연산화막을 모두 제거하는(박리하는) 공정을 포함하고 있으며, 오존수와 불산을 이용하여 산화막을 완전히 제거함으로써 표면거칠기를 악화시키지 않고 평가하는 것은 가능하나, 이 수법에서는 HF에 의해 자연산화막을 제거할 때에 결정결함도 현재화된다.In addition, the conventional method for evaluating wafer quality by ozone water and HF treatment includes a process of removing (separating) all of the natural oxide film, and evaluating without deteriorating surface roughness by completely removing the oxide film using ozone water and hydrofluoric acid. It is possible to do this, but in this method, crystal defects are also present when removing the natural oxide film by HF.

본 발명에 있어서의 오존수의 오존 농도는 특별히 한정되지 않으나, 5ppm~30ppm으로 하는 것이 바람직하다. 자연산화막을 생성하기 위해서는 5ppm 이상으로 하는 것이 바람직하고, 실질적 실행 농도의 관점에서는, 30ppm 이하로 하는 것이 바람직하다. 또한, 1회당의 오존수에 의한 처리 시간은, 자연산화막을 생성하기 위해서는 10초 이상의 시간으로 하는 것이 바람직하다.The ozone concentration of the ozone water in the present invention is not particularly limited, but is preferably 5 ppm to 30 ppm. In order to produce a natural oxide film, it is preferable to be 5 ppm or more, and from the viewpoint of a practical execution concentration, it is preferable to be 30 ppm or less. In addition, the treatment time with ozone water per time is preferably 10 seconds or more in order to produce a natural oxide film.

불산 농도는 특별히 한정되지 않으나, 0.1~1.0%로 하는 것이 바람직하다. 0.1% 이상이면, 농도 제어를 정확히 행할 수 있으므로 바람직하다. 또한, 자연산화막의 막두께를 제어하기 위해서는, 1.0% 이하로 하는 것이 바람직하다. 또한, 1회당의 불산처리 시간은 2초~20초 정도가 바람직하다. 2초 이상이면, 웨이퍼에 공급된 불산이 골고루 퍼지고, 20초 이하이면, 확실히 산화막을 남기고 산화막 제거처리를 행할 수 있으므로 바람직하다.The hydrofluoric acid concentration is not particularly limited, but is preferably 0.1 to 1.0%. If it is 0.1% or more, it is preferable because concentration control can be accurately performed. Moreover, in order to control the film thickness of a natural oxide film, it is preferable to set it as 1.0% or less. In addition, the hydrofluoric acid treatment time per time is preferably about 2 to 20 seconds. If it is 2 seconds or more, the hydrofluoric acid supplied to the wafer spreads evenly, and if it is 20 seconds or less, it is preferable because the oxide film can be removed and the oxide film removal treatment can be performed.

오존수에 의한 산화처리와, 불산에 의한 산화막 제거처리의 반복횟수는, 5회~50회 정도가 바람직하다. 반복횟수가 5회 이상이면, 확실히 가공결함을 현재화시킬 수 있다. 또한, 50회 이하이면, 세정공정 시간을 억제할 수 있어, 스루풋이 오르기 때문에 바람직하다. 나아가, 50회 이하이면, 실리콘 웨이퍼의 표면거칠기를 악화시키는 일 없이 평가할 수 있기 때문에 바람직하다. 또한, 50회보다 많이 반복하지 않아도, 웨이퍼의 가공 품질 경향을 파악할 수 있기 때문에 충분하다.The number of repetitions of the oxidation treatment with ozone water and the removal of the oxide film with hydrofluoric acid is preferably about 5 to 50 times. If the number of repetitions is 5 or more, it is possible to make the machining defect presently. Moreover, since it is 50 times or less, the cleaning process time can be suppressed, and since throughput increases, it is preferable. Furthermore, if it is 50 times or less, it is preferable because it can be evaluated without deteriorating the surface roughness of the silicon wafer. In addition, it is sufficient since it is possible to grasp the tendency of the processing quality of the wafer without repeating more than 50 times.

이어서, 세정공정(b) 후의 실리콘 웨이퍼에 대하여 표면결함 측정을 행하고, 전표면결함 측정공정(a)에서 측정된 결함에 대하여 증가한 증가결함을 측정하는 증가결함 측정공정(c)을 행한다.Subsequently, surface defect measurement is performed on the silicon wafer after the cleaning step (b), and an incremental defect measurement step (c) is performed to measure the increased incremental defect with respect to the defects measured in the entire surface defect measurement step (a).

이 증가결함 측정공정(c)에서는, 전표면결함 측정공정(a)에서 측정된 결함에 대한 증가한 결함만의 수를 측정한다. 측정은, 예를 들어, 전표면결함 측정공정과 마찬가지로 KLA-Tencor사제 Surfscan SP5를 이용하여, 동점좌표 측정을 행함으로써, 증가한 결함만의 증가수를 측정할 수 있다.In this incremental defect measurement step (c), only the number of defects increased with respect to the defects measured in the entire surface defect measurement step (a) is measured. The measurement is, for example, by using the KLA-Tencor Surfsurf SP5 manufactured by KLA-Tencor, as in the entire surface defect measurement process, by measuring the kinematic coordinates, it is possible to measure the increase in the number of increased defects only.

그 후, 다시 세정공정(b)과 증가결함 측정공정(c)을 행한다. 이것을 복수회 행하고, 각 세정공정 후의 증가결함의 측정결과, 예를 들어, 증가결함의 증가 경향(기울기), 또는, 증가결함의 증가량에 기초하여, 실리콘 웨이퍼를 평가한다.Thereafter, the washing step (b) and the increase defect measurement step (c) are performed again. This is performed a plurality of times, and the silicon wafer is evaluated based on the measurement result of the increase defect after each cleaning step, for example, the increase tendency (slope) of the increase defect or the increase amount of the increase defect.

이와 같이, 세정공정(b)과 증가결함 측정공정(c)을 번갈아 복수회 행하고, 증가결함의 측정결과(증가결함의 기울기 또는 증가결함수)에 기초하여 실리콘 웨이퍼를 평가함으로써, 결정기인의 결함이나 세정 등으로 발생하는 파티클 등을 제외한, 연마 등의 가공결함만을 평가할 수 있다.As described above, by performing a plurality of alternating cleaning process (b) and increasing defect measurement process (c) multiple times, and evaluating the silicon wafer based on the measurement result of the increasing defect (the slope of the increasing defect or the increasing defect number), defects of crystal defects Except for particles generated by cleaning or cleaning, only processing defects such as polishing can be evaluated.

연마 등의 가공조건이 양호한 것에서는, 가공기인의 결함은 발생하지 않으므로(적으므로) 세정공정(b)과 증가결함 측정공정(c)을 반복해도, 증가결함의 증가의 기울기는 작아, 증가결함수는 적다. 한편, 연마가공 품질이 나쁘면, 가공기인의 결함이 발생하므로 세정과 표면결함 측정을 반복하면 증가결함의 증가의 기울기가 커져 증가결함수는 많아진다. 이 기울기 또는 증가결함수에 기초하여 연마가공 품질을 평가함으로써, 그 시점에서의 가공상태를 확인할 수 있다.If the processing conditions, such as polishing, are good, defects of the machine cause do not occur (because there is little), so even if the cleaning process (b) and the increase defect measurement process (c) are repeated, the slope of the increase in the increase defect is small, and the increase defect The number is small. On the other hand, if the quality of the polishing process is poor, defects in the machine cause, so repeating cleaning and measuring surface defects increases the slope of the increase in the increase in defects and increases the number of defects. By evaluating the quality of abrasive processing based on this slope or increasing defect function, it is possible to confirm the machining state at that time.

즉, 증가결함의 선형 근사를 취했을 때, 기울기가 큰 것, 또는 증가결함수가 큰 것일수록, 잠재적인 가공결함을 포함하고 있어, 가공 품질이 나빠지게 된다.That is, when the linear approximation of the increase defect is taken, the larger the slope or the larger the increase defect, the more the potential machining defects are included, and the processing quality deteriorates.

이상과 같이, 본 발명에서는, 오존수와 불산을 이용하여 산화막을 완전히 제거하지 않고 세정을 반복하여 행함으로써, 웨이퍼의 표면거칠기의 악화나 파티클 등의 부착을 억제할 뿐만 아니라, 결정기인의 결함을 현재화시키지 않고, 연마 등의 가공결함만을 현재화시킬 수 있다. 또한, 각 세정공정 후에 측정되는 증가결함의 증가 경향을 봄으로써, 결정기인의 결함이나 세정 등으로 발생하는 파티클 등을 제외한, 연마 등의 가공기인의 결함만을 평가할 수 있다. 또한 지금까지 없었던 미소영역에서의 결함평가가 가능해졌다.As described above, in the present invention, by repeatedly washing without completely removing the oxide film using ozone water and hydrofluoric acid, not only deterioration of the surface roughness of the wafer or adhesion of particles, etc., but also defects of crystallinity are present. It is possible to present only processing defects, such as polishing, without making it chemical. In addition, by looking at the increasing tendency of the increase defects measured after each cleaning step, only defects of the process defects such as polishing can be evaluated, excluding defects of crystal defects and particles generated by cleaning and the like. In addition, it is possible to evaluate defects in micro domains that have never been available before.

또한, 상기의 실리콘 웨이퍼의 평가방법은, 경면연마 전의 실리콘 웨이퍼에 대하여 경면연마를 행하여 제품이 되는 실리콘 웨이퍼를 제조하는 방법에 응용할 수 있다. 이 실리콘 웨이퍼의 제조방법에서는, 제품이 되는 실리콘 웨이퍼를 제조하기 전에, 실험용 실리콘 웨이퍼에 대하여 상기 실리콘 웨이퍼의 평가방법을 따른 실험을 행하여, 경면연마에 있어서의 경면연마조건을 미리 특정하고, 특정한 경면연마조건으로 경면연마를 행하여 제품이 되는 실리콘 웨이퍼의 제조를 행한다. 구체적으로는, 이하와 같이 하여 실리콘 웨이퍼의 제조를 행한다.In addition, the method for evaluating the silicon wafer can be applied to a method of manufacturing a silicon wafer to be a product by performing mirror polishing on a silicon wafer before mirror polishing. In this method of manufacturing a silicon wafer, before manufacturing a silicon wafer to be a product, an experiment according to the evaluation method of the silicon wafer is performed on the experimental silicon wafer, and mirror polishing conditions in mirror polishing are specified in advance, and a specific mirror surface Surface polishing is performed under polishing conditions to manufacture a silicon wafer to be a product. Specifically, a silicon wafer is manufactured as follows.

우선, 경면연마 전의 실험용 실리콘 웨이퍼를 준비한다. 다음에, 이 경면연마 전의 실험용 실리콘 웨이퍼에 대하여, 소정의 경면연마조건으로 경면연마를 행한다. 이와 같이 하여 경면연마를 행한 실험용 실리콘 웨이퍼에 대하여, 상기의 실리콘 웨이퍼의 평가방법과 마찬가지로, 전표면결함 측정공정, 세정공정, 증가결함 측정공정을 행한다(도 1(a)~(c) 참조). 구체적으로는, 이하와 같이 각 공정을 행한다. 우선, 경면연마를 행한 실험용 실리콘 웨이퍼에 대하여, 미리 표면결함 측정을 하는 전표면결함 측정공정을 행한다. 다음에, 실험용 실리콘 웨이퍼에 대하여, 오존수에 의한 산화처리와, 실험용 실리콘 웨이퍼 표면에 형성되어 있는 산화막을 완전히 제거하지 않는 조건에서의 불산에 의한 산화막 제거처리를 번갈아 반복하는 세정공정을 행한다. 다음에, 세정공정 후의 실험용 실리콘 웨이퍼에 대하여 표면결함 측정을 행하고, 전표면결함 측정공정에서 측정된 결함에 대하여 증가한 증가결함을 측정하는 증가결함 측정공정을 행한다.First, an experimental silicon wafer before mirror polishing is prepared. Next, the silicon wafer for an experiment before this mirror polishing is subjected to mirror polishing under predetermined mirror polishing conditions. In this way, for the experimental silicon wafer subjected to mirror polishing, the entire surface defect measurement process, the cleaning process, and the increase defect measurement process are performed in the same manner as in the evaluation method of the silicon wafer described above (see Figs. 1 (a) to (c)). . Specifically, each step is performed as follows. First, an all-surface defect measurement process in which surface defects are measured in advance is performed on an experimental silicon wafer subjected to mirror polishing. Next, the cleaning process is repeated for the experimental silicon wafer by alternately repeating the oxidation process with ozone water and the oxidation film removal process with hydrofluoric acid under conditions that do not completely remove the oxide film formed on the surface of the experimental silicon wafer. Next, surface defect measurement is performed on the experimental silicon wafer after the cleaning process, and an incremental defect measurement process is performed to measure increased incremental defects with respect to the defects measured in the entire surface defect measurement process.

상기의 세정공정과 증가결함 측정공정을 번갈아 복수회 반복 행하고, 각 세정공정 후의 증가결함의 측정결과에 기초하여 실험용 실리콘 웨이퍼를 평가한다. 추가로, 이 실험용 실리콘 웨이퍼의 평가에 기초하여, 경면연마 전의 실리콘 웨이퍼에 대하여 경면연마를 행한 후의 연마 품질이 원하는 연마 품질이 되도록 하는 경면연마에 있어서의 경면연마조건을 특정한다. 여기서 특정한 경면연마조건으로, 경면연마 전의 실리콘 웨이퍼에 대하여 경면연마를 행하여 제품이 되는 실리콘 웨이퍼를 제조한다.The cleaning process and the increase defect measurement process are alternately repeated multiple times, and an experimental silicon wafer is evaluated based on the measurement result of the increase defect after each cleaning process. Further, based on the evaluation of the silicon wafer for experiment, specular polishing conditions in mirror polishing are specified so that the polishing quality after mirror polishing of the silicon wafer before mirror polishing is a desired polishing quality. Here, under specific mirror polishing conditions, a silicon wafer that is a product is manufactured by performing mirror polishing on a silicon wafer before mirror polishing.

경면연마 후의 가공결함이 발생하지 않는(적은) 연마조건으로 연마된 경면연마 실리콘 웨이퍼는, 세정공정(b)과 증가결함 측정공정(c)을 반복해도, 증가결함의 증가의 기울기는 작아, 증가결함수는 적다. 한편, 연마가공 품질이 나쁘면, 가공기인의 결함이 발생하므로 세정과 표면결함 측정을 반복하면 증가결함의 증가의 기울기가 커져 증가결함수는 많아진다. 이 기울기 또는 증가결함수에 기초하여 실험용 실리콘 웨이퍼에 있어서의 연마가공 품질을 평가함으로써, 경면연마 전의 실리콘 웨이퍼에 대하여, 어떠한 경면연마조건으로 경면연마를 행하면, 원하는 연마 품질이 얻어지는지를 특정할 수 있다.The mirror polished silicon wafer polished under polishing conditions in which processing defects after mirror polishing do not occur (less) are repeated even after the cleaning process (b) and the increase defect measurement process (c), the slope of the increase of the increase defect is small and increases. The number of defects is small. On the other hand, if the quality of the polishing process is poor, defects in the machine cause, so repeating cleaning and measuring surface defects increases the slope of the increase in the increase in defects and increases the number of defects. By evaluating the polishing quality of the experimental silicon wafer on the basis of this slope or increasing defect function, it is possible to specify which polishing quality is desired if mirror polishing is performed on the silicon wafer before the mirror polishing under certain polishing conditions. .

보다 구체적으로는, 증가결함의 선형 근사를 취했을 때, 기울기가 없거나 작아지는 바와 같은 경면연마조건을 선택할 수 있다. 예를 들어, 도 1에 나타내는 플로우에서 불산→오존수의 반복횟수 10회당 증가결함수가 평균적으로 10개 이하, 5개 이하, 또는 1개 이하가 되도록 하여 경면연마조건을 설정할 수 있다.More specifically, when a linear approximation of an increase defect is taken, it is possible to select a mirror polishing condition in which there is no or less slope. For example, in the flow shown in FIG. 1, the mirror polishing conditions can be set by setting the increase defects per 10 repetitions of hydrofluoric acid → ozone water to be 10 or less, 5 or less, or 1 or less on average.

이하, 실시예 및 비교예를 나타내어 본 발명을 보다 구체적으로 설명하나, 본 발명은 이들의 실시예로 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples.

(실시예)(Example)

상이한 연마조건(연마조건1~4)으로 최종 연마되고, 세정이 종료된 실리콘 웨이퍼를 이용하여, 전표면결함 측정을 행하였다(도 1(a)). 전표면결함 측정을 행한 웨이퍼에 대하여, 오존수에 의한 산화처리와 불산에 의한 산화막 제거처리를 번갈아 반복함으로써 세정을 행하였다(도 1(b)).All surface defects were measured using silicon wafers finally polished under different polishing conditions (polishing conditions 1 to 4) and cleaning was completed (Fig. 1 (a)). The wafer on which the entire surface defect was measured was washed by alternately repeating the oxidation treatment with ozone water and the oxidation film removal treatment with hydrofluoric acid (Fig. 1 (b)).

세정조건은, 오존수 농도 10ppm, 1회당의 오존수처리 시간을 20초, 불산 농도 0.3%, 1회당의 불산처리 시간 5초로 하고, 도 1에 나타내는 플로우로 불산→오존수의 반복횟수를 5회로 하여 세정을 행하고, 그 후 건조하였다. 한편, 모든 불산처리는, 웨이퍼 표면에 두께를 남기고 산화막 제거를 행하였다.The washing conditions were 10 ppm of ozone water, 20 seconds of ozone water treatment time, 0.3% of hydrofluoric acid concentration, 5 seconds of hydrofluoric acid treatment time, and the flow shown in FIG. 1 was repeated with 5 times of hydrofluoric acid → ozone water washing. And then dried. On the other hand, in all the hydrofluoric acid treatments, oxide films were removed while leaving a thickness on the wafer surface.

이어서, 세정공정 후의 실리콘 웨이퍼에 대하여 표면결함 측정을 행하고, 전표면결함 측정공정(a)에서 측정된 결함에 대하여 증가한 증가결함을 측정하였다(도 1(c)). 한편, 전표면결함 측정 및 증가결함 측정은, KLA-Tencor사제 Surfscan SP5를 이용하여 입경 19㎚ 이상으로 측정을 행하고, 동점좌표 측정을 행함으로써, 증가한 증가결함만을 측정하였다.Subsequently, surface defects were measured on the silicon wafer after the cleaning step, and increased incremental defects were measured for the defects measured in the entire surface defect measurement step (a) (Fig. 1 (c)). On the other hand, for the measurement of the total surface defect and the measurement of the increase defect, only the increased increase defect was measured by measuring with a particle diameter of 19 nm or more using Surfscan SP5 manufactured by KLA-Tencor, and by measuring the coordinate coordinates.

세정공정과 증가결함 측정공정을, 오존수에 의한 처리→불산에 의한 처리의 합계 반복횟수가 50회가 될 때까지(즉, 세정공정과 증가결함 측정공정의 반복횟수가 10회가 될 때까지), 반복하여 행하였다.Washing process and increasing defect measurement process, until the total number of repetitions of treatment with ozone water → treatment with hydrofluoric acid is 50 times (ie, until the repetition number of cleaning process and increasing defect measurement process is 10 times). , Repeatedly.

각 세정공정 후의, 전표면결함 측정의 결과에 대하여 증가한 결함만의 개수를 증가결함수로 하여, 오존수에 의한 처리→불산에 의한 처리의 합계 반복횟수와 증가결함수를 정리하여 표 1에 나타냈다. 또한, 오존수에 의한 처리→불산에 의한 처리의 합계 반복횟수와 증가결함수의 관계를 그래프로 플롯한 것을 도 2에 나타낸다. 표 1 및 도 2에 기초하여, 증가결함의 증가의 기울기 또는 결함의 증가량을 평가하였다.Table 1 summarizes the total number of repetitions of the treatment with ozone water and the treatment with hydrofluoric acid and the increase in the number of defects, with only the increased number of defects as the incremental defect for the results of the total surface defect measurement after each cleaning step. Fig. 2 shows a graph plotting the relationship between the total number of iterations of the treatment with ozone water and the treatment with hydrofluoric acid and the increase defect function. Based on Table 1 and FIG. 2, the slope of the increase of the increase defects or the increase amount of the defects was evaluated.

또한, 세정 후의 웨이퍼 표면을 SEM으로 관찰한 결과, 웨이퍼 표면에 결정결함은 현재화되어 있지 않고, 도 3(A)에 나타내는 바와 같은 가공결함만이 현재화되어 있음을 알 수 있어, 가공 품질의 평가가 가능하다는 것을 알 수 있었다.In addition, as a result of observing the wafer surface after cleaning by SEM, it can be seen that crystal defects are not present on the wafer surface, and only processing defects as shown in FIG. 3 (A) are present. It was found that evaluation is possible.

도 2에 나타내는 바와 같이, 연마조건1~4에서는, 연마조건마다 증가결함의 증가의 기울기가 상이하고, 연마조건1은 증가의 기울기가 거의 없으므로, 가공기인의 결함은 발생하지 않은, 즉 연마 품질이 좋다는 것을 알 수 있었다. 또한, 연마조건2~4에서는, 증가의 기울기가 클수록, 즉 연마조건4, 연마조건3, 연마조건2의 순으로, 연마 품질이 나쁜 것을 알 수 있었다.As shown in Fig. 2, in the polishing conditions 1 to 4, the slope of the increase in the increase defect is different for each polishing condition, and the polishing condition 1 has little inclination of the increase, so that there is no defect of the machine cause, that is, the polishing quality. I knew it was good. In addition, it was found that in the polishing conditions 2 to 4, the higher the slope of the increase, that is, in the order of the polishing conditions 4, polishing conditions 3, and polishing conditions 2, the polishing quality was poor.

[표 1][Table 1]

Figure pct00001
Figure pct00001

(비교예)(Comparative example)

일본특허공개 2000-208578호에 기재된 SC1-RT법에 의한 평가방법으로, 실리콘 웨이퍼의 평가를 행하였다. 구체적으로는, 암모니아, 과산화수소, 물로 이루어지는 처리액을 이용하고, 실리콘 웨이퍼 표면에 에칭처리를 실시하여 결함을 검출하였다. 그러나, 해당 처리에서 검출된 것은, 주로 도 3(B)에 나타내는 바와 같은 파티클이나 결정결함이었다. 또한, KLA-Tencor사제 Surfscan SP5를 이용해도, 입경 19㎚ 이상에서는 표면거칠기가 악화되어 있으므로, 측정 불가능이었다.The silicon wafer was evaluated by the evaluation method by the SC1-RT method described in Japanese Patent Laid-Open No. 2000-208578. Specifically, a defect was detected by using a treatment solution consisting of ammonia, hydrogen peroxide and water, and etching the surface of the silicon wafer. However, what was detected in the process was mainly particles and crystal defects as shown in Fig. 3B. Moreover, even when Surfscan SP5 manufactured by KLA-Tencor was used, the surface roughness was deteriorated at a particle size of 19 nm or more, and thus measurement was impossible.

한편, 본 발명은, 상기 실시형태로 한정되는 것은 아니다. 상기 실시형태는, 예시이며, 본 발명의 특허청구의 범위에 기재된 기술적 사상과 실질적으로 동일한 구성을 가지며, 동일한 작용효과를 나타내는 것은, 어떠한 것이어도 본 발명의 기술적 범위에 포함된다.In addition, this invention is not limited to the said embodiment. The above-mentioned embodiment is an example, and it has substantially the same structure as the technical idea described in the claims of the present invention, and any thing that exhibits the same working effect is included in the technical scope of the present invention.

Claims (6)

실리콘 웨이퍼의 평가방법으로서,
상기 실리콘 웨이퍼에 대하여, 미리 표면결함 측정을 하는 전표면결함 측정공정과,
상기 실리콘 웨이퍼에 대하여, 오존수에 의한 산화처리와, 상기 실리콘 웨이퍼 표면에 형성되어 있는 산화막을 완전히 제거하지 않는 조건에서의 불산에 의한 산화막 제거처리를 번갈아 반복하는 세정공정과,
상기 세정공정 후의 상기 실리콘 웨이퍼에 대하여 표면결함 측정을 행하고, 상기 전표면결함 측정공정에서 측정된 결함에 대하여 증가한 증가결함을 측정하는 증가결함 측정공정을 가지며,
상기 세정공정과 상기 증가결함 측정공정을 번갈아 복수회 반복 행하고, 각 세정공정 후의 상기 증가결함의 측정결과에 기초하여 상기 실리콘 웨이퍼를 평가하는 것을 특징으로 하는 실리콘 웨이퍼의 평가방법.
As a method of evaluating a silicon wafer,
For the silicon wafer, the entire surface defect measurement process for measuring surface defects in advance,
A cleaning step of alternately repeating the silicon wafer with oxidation treatment with ozone water and the oxidation film removal treatment with hydrofluoric acid under conditions that do not completely remove the oxide film formed on the surface of the silicon wafer;
It has a surface defect measurement process for the silicon wafer after the cleaning process, and has an increase defect measurement process for measuring the increased increase defects for the defects measured in the all surface defect measurement process,
A method of evaluating a silicon wafer, characterized in that the cleaning process and the increasing defect measurement process are alternately repeated a plurality of times, and the silicon wafer is evaluated based on the measurement result of the increasing defect after each cleaning process.
제1항에 있어서,
상기 산화막을 완전히 제거하지 않는 조건에서의 불산에 의한 산화막 제거처리를, 불산 농도 0.1~1.0%로 하고, 처리 시간을 2초~20초로 하여 행하는 것을 특징으로 하는 실리콘 웨이퍼의 평가방법.
According to claim 1,
A method for evaluating a silicon wafer, wherein the oxide film removal treatment by hydrofluoric acid is performed with a hydrofluoric acid concentration of 0.1 to 1.0% and a processing time of 2 to 20 seconds under the condition that the oxide film is not completely removed.
제1항 또는 제2항에 있어서,
상기 세정공정을, 상기 오존수에 의한 산화처리와 상기 불산에 의한 산화막제거처리를 번갈아 5회 이상 반복하여 행하는 것을 특징으로 하는 실리콘 웨이퍼의 평가방법.
The method according to claim 1 or 2,
A method of evaluating a silicon wafer, characterized in that the washing step is repeated five or more times alternately with the oxidation treatment with ozone water and the oxidation film removal treatment with hydrofluoric acid.
제1항 내지 제3항 중 어느 한 항에 있어서,
상기 실리콘 웨이퍼로서, 경면연마 후의 것을 이용하는 것을 특징으로 하는 실리콘 웨이퍼의 평가방법.
The method according to any one of claims 1 to 3,
As the silicon wafer, a method of evaluating a silicon wafer, characterized in that one after mirror polishing is used.
제1항 내지 제4항 중 어느 한 항에 있어서,
상기 각 세정공정 후의 상기 증가결함의 측정결과에 기초하여, 상기 실리콘 웨이퍼의 가공기인의 결함을 평가하는 것을 특징으로 하는 실리콘 웨이퍼의 평가방법.
The method according to any one of claims 1 to 4,
A method of evaluating a silicon wafer, characterized in that a defect of the processing wafer of the silicon wafer is evaluated based on the measurement result of the increasing defect after each cleaning step.
경면연마 전의 실리콘 웨이퍼에 대하여 경면연마를 행하여 제품이 되는 실리콘 웨이퍼를 제조하는 방법으로서,
경면연마 전의 실험용 실리콘 웨이퍼를 준비하는 공정과,
상기 경면연마 전의 실험용 실리콘 웨이퍼에 대하여, 소정의 경면연마조건으로 경면연마를 행하는 공정과,
상기 실험용 실리콘 웨이퍼에 대하여, 미리 표면결함 측정을 하는 전표면결함 측정공정과,
상기 실험용 실리콘 웨이퍼에 대하여, 오존수에 의한 산화처리와, 상기 실험용 실리콘 웨이퍼 표면에 형성되어 있는 산화막을 완전히 제거하지 않는 조건에서의 불산에 의한 산화막 제거처리를 번갈아 반복하는 세정공정과,
상기 세정공정 후의 상기 실험용 실리콘 웨이퍼에 대하여 표면결함 측정을 행하고, 상기 전표면결함 측정공정에서 측정된 결함에 대하여 증가한 증가결함을 측정하는 증가결함 측정공정을 가지며,
상기 세정공정과 상기 증가결함 측정공정을 번갈아 복수회 반복하여 행하고, 각 세정공정 후의 상기 증가결함의 측정결과에 기초하여 상기 실험용 실리콘 웨이퍼를 평가하고,
상기 실험용 실리콘 웨이퍼의 평가에 기초하여, 상기 경면연마 전의 실리콘 웨이퍼에 대하여 경면연마를 행한 후의 연마 품질이 원하는 연마 품질이 되도록 하는 상기 경면연마에 있어서의 경면연마조건을 특정하고,
상기 특정한 경면연마조건으로, 상기 경면연마 전의 실리콘 웨이퍼에 대하여 경면연마를 행하여 상기 제품이 되는 실리콘 웨이퍼를 제조하는 것을 특징으로 하는 실리콘 웨이퍼의 제조방법.
As a method of manufacturing a silicon wafer to be a product by performing a mirror-polishing of the silicon wafer before the mirror polishing,
The process of preparing an experimental silicon wafer before mirror polishing,
A step of performing mirror polishing on the experimental silicon wafer before the mirror polishing under predetermined mirror polishing conditions;
For the silicon wafer for the experiment, a surface defect measurement process for measuring surface defects in advance,
A cleaning process alternately repeating the oxidation treatment with ozone water and the removal of the oxide film with hydrofluoric acid under conditions that do not completely remove the oxide film formed on the surface of the experimental silicon wafer, for the experimental silicon wafer;
It has a surface defect measurement process for the experimental silicon wafer after the cleaning process, and has an increase defect measurement process for measuring the increased increase defects for the defects measured in the all surface defect measurement process,
The cleaning process and the increase defect measurement process are alternately repeated multiple times, and the experimental silicon wafer is evaluated based on the measurement result of the increase defect after each cleaning process.
Based on the evaluation of the experimental silicon wafer, specular polishing conditions in the mirror polishing are specified so that the polishing quality after mirror polishing of the silicon wafer before the mirror polishing is a desired polishing quality,
A method of manufacturing a silicon wafer, wherein the silicon wafer serving as the product is manufactured by performing mirror polishing on the silicon wafer before the mirror polishing under the specific mirror polishing conditions.
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