KR20190094048A - Process Degrading Organic Matter - Google Patents

Abstract

The present invention relates to a method for decomposing contaminated organic matter of an industrial component washer. Specifically, provided is the method for decomposing contaminated organic matter of an industrial component washer, wherein industrial components contaminated with a cutting oil or a punching oil are placed in a washing basket and immersed into an initial washing tank to separate contaminant matters from the industrial components by an initial washing process; the washing basket containing the industrial components which have been completed with the initial washing process is immersed into a precision washing tank of a precision washing process to further separate the contaminant matters from the industrial components; the washing basket containing the industrial components washed in the precision washing process is immersed into an initial rinsing tank of an initial rinsing process to rinse the industrial components in the washing basket; the washing basket rinsed in the initial rinsing process is immersed into a precision rinsing tank of a precision rinsing process and rinsed again; the washing basket rinsed in the precision rinsing process is placed into a water removal tank of a water removal process to remove water from the industrial components; and the industrial components of the washing basket which has gone through the water removal process are placed into a drying furnace of a drying process and dried.

Description

Process Degrading Organic Matter Degradation in Industrial Parts Washing Machine

The present invention relates to a method of decomposing contaminated organics in an industrial parts washer, and in particular, the industrial parts contaminated with cutting oil or other oils by the initial cleaning process are put in a washing basket and collected in a washing basket to remove contaminants from industrial parts. The washing basket containing the separated and preliminary cleaning parts is obtained by the precision washing tank of the precision washing process, and the contaminants are separated from the industrial parts again, and the washing basket containing the industrial parts washed in the fine washing process is rinsed. After rinsing with the initial rinsing tank, the washing basket rinsed in the initial rinsing process is obtained through the precision rinsing tank of the fine rinsing process and rinsed again. Dehydrated process removes moisture It is designed to dry the industrial parts of the washing basket by drying them in the drying furnace of the drying process. Cutting oil or other oil (releasing agent) that contaminates the industrial parts during the initial washing process, the fine washing process, the initial rinsing process and the precise rinsing process. Pollutants such as these can be cleanly decomposed and separated by the lifting process and the ultrasonic generation process to obtain an improved cleaning effect.The washing water supplied during the initial and fine cleaning is supplied to the cleaning tank through the filters in the first and second purification processes. Therefore, when it is attached to the filter and reaches the snow tongue temperature (about 40 ℃), it is possible to obtain the improved decomposition rate and purification ability by filtration and decomposition of foreign substances of the microorganisms that start the activity. Filtered by the filters of the secondary water purification process and then supplied to the first, precision rinsing tank to rinse action and rinse The completed rinsing water is electrolyzed in the electrolysis process, and is also discharged to a clean state, so that water is always discharged to the outside, thereby greatly reducing water pollution and replacing organic solvent systems harmful to the environment and human body. The present invention relates to a method of decomposing organic components in an industrial component washer, which can reduce environmental pollution and air pollution, and at the same time, improve health to protect workers from harmful pollutants.

Conventional industrial parts cleaners have a pre-published publication No. 1999-0040064 "Processing Parts Washer".

According to the prior art, in the apparatus for washing processed parts with organic contaminants in a washing tank containing a TCE solution, the lower portion of the metal washing tank is installed so that the rod heaters are mounted on the heating plate body horizontally installed at intervals, and the washing tank is installed. Internally, a mesh containing machined parts is connected to the lifting legs to connect the lifting legs in the washing tank. The driving between the lifting legs is a vertical movement of the rotational force of the lifting drive cam driven by the servo motor and the belt drive. It is configured by connecting to the lifting platform installed in the guide groove of the lifting support to be switched.

According to the prior art, when the motor is driven, the mesh is lifted in the washing tank containing the TCE solution or distilled water as the lift transverse is lifted by the power transmission, so that the organic contaminants on the processed parts contained therein are chemically active in the heating state. By being shaken in the disassembly state by the act that will be easily separated.

However, the prior art has a problem that the generation of noise is severe and the decomposition speed and purification ability is lowered because of the method of immersing the machined parts in the solution by using the drive and cam action of the motor.

In addition, the above-mentioned conventional technology is not suitable for mass production because only a small amount of processed parts can be processed, and contaminated washing water discarded after washing has to be treated by a separate filtering device, which is very cumbersome and inconvenient. It was a task.

An object of the present invention for solving and solving such a conventional problem,

During the initial cleaning process, the fine cleaning process, the initial rinsing process, and the fine rinsing process, contaminants such as cutting oil and punching oil (releasing agent) that contaminate industrial parts can be cleanly decomposed and separated by the lifting process and the ultrasonic generation process. It is possible to obtain an improved cleaning effect, and microbial water that is supplied at the time of initial and fine cleaning passes through the filters in the 1st and 2nd purification process and is supplied to the washing tank so that the microorganisms that start the activity when they reach the snow tongue temperature (about 40 ℃) are attached to the filter. The degradation rate and purification ability can be obtained by filtering and decomposing foreign substances, and the washing water supplied in the first and the fine rinsing is filtered by the filters of the first and second water purification processes and then supplied to the first and the fine rinsing tank. The rinsing action is performed and the rinsing water after rinsing is electrolyzed during the electrolysis process and is discharged in a clean state. Since it always discharges clean water to the outside, it can greatly reduce water pollution and replace the organic solvent system that is harmful to the environment and human body. Therefore, it can reduce environmental pollution and air pollution, and at the same time remove workers from harmful pollutants. Its purpose is to ensure that health benefits can be protected.

In order to achieve the above object, the present invention,

Put the industrial parts contaminated with cutting oil or punching oil in the washing basket by the first washing process, obtain them with the first washing tank to separate the contaminants from the industrial parts, and precisely clean the washing basket containing the industrial parts after the first washing process. It is obtained by the precision washing tank of the process to separate the contaminants from the industrial parts again, and the washing basket containing the industrial parts cleaned in the precision washing process is obtained by the initial rinsing tank of the initial rinsing process and rinsed and then rinsed in the initial rinsing process. The basket is obtained through the precision rinsing tank of the fine rinsing process and rinsed again, and the washing basket rinsed in the fine rinsing process is put into the dehydration tank of the dehydration process to remove moisture from the industrial parts, and the industrial parts of the cleaning basket Into the drying furnace of the drying process, If it is possible to achieve the object of the present invention.

Thus, the present invention, during the first washing process, fine washing process, the first rinsing process and the fine rinsing process, contaminants such as cutting oil or punching oil (releasing agent) that contaminate industrial parts during the lifting process and the ultrasonic generation process, etc. It can be decomposed and separated cleanly, so that an improved washing effect can be obtained.

In the present invention as described above, the washing water supplied at the time of first cleaning and fine washing is supplied to the washing tank through the filters in the first and second purification processes, so that the microorganisms are attached to the filter and start the activity when the temperature is set to the snow tongue temperature (about 40 ° C.). Improved decomposition rate and purification ability can be achieved by foreign matter filtration and decomposition.

In the present invention as described above, the washing water supplied in the first, fine rinsing is filtered by the filters of the first and second water purification process and then supplied to the first, precision rinsing tank to perform the rinsing action, the rinsing water is completed rinsing Electrolysis in the decomposition process is also discharged to a clean state by always draining clean water to the outside can greatly reduce water pollution.

Thus, the present invention is a cleaning system that can replace the organic solvent system harmful to the environment and the human body can reduce the environmental pollution and air pollution, and at the same time can obtain a health-improving effect to protect workers from harmful pollutants will be.

1 is a flow chart shown to explain the entire process of the decomposition method of contaminated organics in the industrial parts washing machine of the present invention

The decomposition method of the present invention will be described in detail with reference to the accompanying drawings.

First cleaning process (S101), which separates contaminants from industrial parts by putting them in a washing basket by putting industrial parts contaminated with cutting oil or punching oil in a washing basket,

Obtaining the washing basket containing the industrial parts completed the initial cleaning process (S101) with a precision washing tank and the precision washing process (S111) for separating the contaminants from the industrial parts again,

A priming rinsing process (S121) for rinsing by obtaining a washing basket containing the industrial parts washed in the precision washing process (S111) with a priming rinsing tank;

The precision rinsing process (S131) and rinsing again by obtaining a washing basket rinsed in the initial rinsing process (S121) with a precision rinsing tank,

Dehydration process (S141) for removing the water in the industrial parts by putting the washing basket rinsed in the precision rinsing process (S131) in the dehydration tank,

The dehydration process (S141) is made of a drying process (S151) for drying by putting the industrial parts of the washing basket through the drying furnace.

In addition, the initial washing process (S101), the industrial parts contaminated with organic materials, etc. in a basket mounted on the piston of the cylinder in the lifting process (S102) is lowered by the operation of the cylinder to obtain a first washing tank and then piston At the same time, the basket is shaken up and down by the up and down movement, and at the same time, the contaminants are separated from the industrial parts by the ultrasonic wave generated in the ultrasonic wave generator of the ultrasonic wave generation process (S103). Filtration is performed by the filter of S104 so as to circulate the supply to the first washing tank.

In addition, the fine cleaning process (S111), the industrial parts contaminated with organic substances, etc. in a basket mounted on the piston of the cylinder of the lifting process (S112) is lowered by the operation of the cylinder to obtain a fine washing tank and then piston At the same time, the basket is shaken up and down by the up and down movement, and at the same time, the contaminants are separated from the industrial parts by the ultrasonic wave generated in the ultrasonic wave generator of the ultrasonic wave generation process (S113). Filter by the filter of S114) is to supply circulation to the fine washing tank.

Then, the initial rinsing step (S121), the industrial parts of the cleaned state in a basket mounted on the piston of the cylinder in the lifting process (S122) is lowered by the operation of the cylinder to obtain a priming rinsing tank and then the top of the piston, At the same time, the basket is shaken up and down by the downward movement, and the remaining contaminants are separated from the industrial parts by ultrasonic waves generated by the ultrasonic wave of the ultrasonic wave generation process (S123). ) The first water supply by the first water purification process (S125) is supplied to the initial rinsing tank and the washing water discharged from the first rinsing tank is electrolyzed by the electrolysis process (S126) and then discharged (S127) ) To be discharged to the outside.

In addition, the precision rinsing step (S131), the industrial parts rinsed in the initial rinsing step (S121) is put in a basket mounted on the piston of the cylinder of the lifting step (S132) by the operation of the cylinder and lowered by a precision rinsing tank After the water is obtained, the basket is shaken up and down by the up and down movement of the piston, and the washing water of the precision rinsing tank supplies the water supplied by the water supply process (S133) to the secondary water purification process (S134). By supplying to the precision rinsing tank and the washing water discharged from the fine rinsing tank is to be electrolyzed by the electrolysis process (S135) and then discharged to the outside by the discharge process (S136).

In addition, the dehydration process (S141) is centrifuged by the centrifugal force of the dehydration tank of the centrifugation process (S142) rotated by a motor and at the same time by the air injection by the air nozzle of the air shower process (S143) to the industrial of the basket It is to remove moisture remaining in the parts.

In addition, in the drying process (S151), the heat generated by heating the hot plate by the heating process (S153) is supplied to the drying furnace by the envy of the blowing process (S152) to finally remove the moisture remaining in the industrial parts of the basket It is to be done.

Referring to the operation of the present invention as described above for each process as follows.

Figure 1 is a flue chart shown to explain the entire process of the method of dissolving the contaminated organics of the industrial parts washing machine of the present invention, in the priming washing tank of the priming washing process (S101) to lift the industrial parts in a state contaminated with organic materials, etc. (S102) Put it in the basket of net form attached to the piston of the cylinder and lower it by the operation of the cylinder.

Then, the piston is moved up and down by the operation of the cylinder to shake the basket in the up and down direction, the washing water in the first washing tank uniformly contacts the industrial parts.

In addition, by shaking the basket in the vertical direction, at the same time to separate the contaminants from the industrial components by the ultrasonic wave generated in the ultrasonic generator of the ultrasonic wave generating process (S103).

In addition, the washing water in the first washing tank is filtered by the filter of the first cleaning process (S104) and supplied to the first washing tank, and the washing water used in the first washing tank is reduced and filtered again in the first cleaning process (S104), and then again the first washing There is a continuous circulation to the wash tank.

On the other hand, the washing basket containing the industrial parts of the initial cleaning process (S101) is obtained by the precision washing tank of the fine washing process (S111) to act to separate the contaminants from the industrial parts again.

That is, in the precision cleaning tank of the precision cleaning process (S111), the industrial parts remaining in the state contaminated with organic materials, etc., are placed in a basket basket mounted on the piston of the cylinder in the lifting process (S112) and lowered by the operation of the cylinder. Get into the wash tub

Then, the piston is moved up and down by the operation of the cylinder to shake the basket in the up and down direction, the washing water in the fine washing tank is in uniform contact with the industrial parts.

In addition, the basket is shaken in the vertical direction and at the same time, the contaminants remaining by the ultrasonic wave generated in the ultrasonic wave of the ultrasonic wave generation process S113 are separated from the industrial parts.

In addition, the washing water in the fine washing tank is filtered by the filter of the secondary purification process (S114) to be supplied to the fine washing tank, and the washing water used in the fine washing tank is again reduced to the secondary purification process (S114), filtered, and then again precision There is a continuous circulation to the wash tank.

On the other hand, the washing basket containing the industrial parts washed in the fine washing process (S111) is obtained by the initial rinsing tank of the initial rinsing process (S121) to rinse.

That is, the industrial parts of the state washed by the fine washing process (S111) is put in a basket mounted on the piston of the cylinder of the lifting process (S122) and lowered by operation of the cylinder to obtain a priming rinsing tank.

Then, by shaking the basket in the up and down direction by the up and down movement of the piston coupled to the cylinder of the lifting process (S122), the washing water in the initial rinsing tank is in uniform contact with the industrial parts.

In addition, the contaminants remaining by the ultrasonic waves generated in the ultrasonic wave generating process (S123) at the same time as the lifting process (S122) is separated from the industrial parts.

In addition, the washing water in the first rinsing tank supplies the water supplied by the water supply process (S124) to the first rinsing tank by performing primary water purification by the first water purification process (S125), and the wash water discharged from the first rinsing tank is electrolyzed. Electrolysis by the process (S126) is then discharged to the outside by the discharge process (S127).

On the other hand, the washing basket rinsed in the initial rinsing process (S121) is obtained by the precision rinsing tank of the fine rinsing process (S131) and rinsed again.

That is, the industrial parts rinsed by the initial rinsing process (S121) are put in a basket mounted on the piston of the cylinder of the lifting process (S132) and lowered by the operation of the cylinder to the precision rinsing process (S131). Get it.

Then, by shaking the basket in the up and down direction by the up and down movement of the piston coupled to the cylinder of the lifting process (S132), the washing water in the precision rinsing tank is in uniform contact with the industrial parts.

In addition, the washing water in the initial rinsing tank is a secondary purification of the water supplied by the water supply process (S133) by the secondary water purification process (S134) to supply to the precision rinsing tank and the wash water discharged from the precision rinsing tank is electrolysis After electrolysis by the process (S135) is discharged to the outside by the discharge process (S136).

On the other hand, the washing basket rinsed in the precision rinsing process (S131) is put into the dehydration tank of the dehydration process (S141) to remove the moisture on the industrial parts.

That is, in the dehydration process (S141) is centrifuged by the dehydration tank centrifugal force of the centrifugation process (S142) rotated by a motor.

In addition, at the same time as the centrifugation process, the air is sprayed by the air nozzle of the air shower process (S143) to remove moisture remaining in the industrial parts of the basket.

On the other hand, the industrial parts of the washing basket passed through the dehydration process (S141) is put into the drying furnace of the drying process (S151) to be dried.

That is, in the drying process (S151), the heat generated by heating the hot plate by the heating process (S153) is supplied to the drying furnace by the envy of the blowing process (S152) to finally remove the moisture remaining in the industrial parts of the basket It is possible to obtain clean industrial parts with completely freed of contaminated organics.

S101-First Washing Course S102-Elevating Course
S103-Ultrasonic generation process S104-1Secondary purification process
S111-Fine cleaning S112-Elevating
S113-Ultrasonic Generation S114-2 Secondary Purification
S121-First Rinse S122-Elevation
S123-Ultrasonic Generation S124-Water Supply
S125-1st water purification process S126-Electrolysis process
S127-Emission Process
S131-Precision Rinse Process S132-Ascension Process
S133-Water Supply Process S134-2nd Water Purification Process
S135-Electrolysis Process S136-Emission Process
S141 Dehydration S142 Centrifugation
S143-Air shower course
S151-Drying Process S152-Blowing Process
S153-Heating Process

Claims (7)

First cleaning process (S101), which separates contaminants from industrial parts by putting them in a washing basket by putting industrial parts contaminated with cutting oil or punching oil in a washing basket,
Obtaining the washing basket containing the industrial parts completed the initial cleaning process (S101) with a precision washing tank and the precision washing process (S111) for separating the contaminants from the industrial parts again,
A priming rinsing process (S121) for rinsing by obtaining a washing basket containing the industrial parts washed in the precision washing process (S111) with a priming rinsing tank;
The precision rinsing process (S131) and rinsing again by obtaining a washing basket rinsed in the initial rinsing process (S121) with a precision rinsing tank,
Dehydration process (S141) for removing the water in the industrial parts by putting the washing basket rinsed in the precision rinsing process (S131) in the dehydration tank,
Method of decomposing organic pollutants in an industrial parts washer, characterized in that the drying process (S151) by putting the industrial parts of the washing basket passed through the dehydration process (S141) into a drying furnace. The method of claim 1,
In the first washing process (S101), the industrial parts contaminated with organic materials, etc., are put in a basket mounted on the piston of the cylinder in the lifting process (S102), lowered by the operation of the cylinder, and then obtained as a first washing tank, and then the upper of the piston. At the same time, the basket is shaken up and down by the downward motion, and at the same time, the contaminants are separated from the industrial parts by the ultrasonic wave generated in the ultrasonic wave generator of the ultrasonic wave generation process (S103), and the washing water of the primary washing tank is the primary purification process (S104). Method for decomposing contaminated organics in an industrial parts washer, characterized in that the filter by the filter of the supply cycle to the first washing tank. The method of claim 1,
In the fine washing process (S111), the industrial parts contaminated with organic materials, etc., are put in a basket mounted on the piston of the cylinder in the lifting process (S112), lowered by operation of the cylinder, and obtained by a fine washing tank. At the same time, the basket is shaken up and down by the downward motion, and at the same time, the contaminants are separated from the industrial parts by the ultrasonic wave generated in the ultrasonic wave generator of the ultrasonic wave generation process (S113), and the washing water of the precision washing tank is the secondary purification process (S114). The method for decomposing contaminated organics in an industrial parts washer, characterized in that it is filtered by a filter of the supply cycle to the fine washing tank. The method of claim 1,
The initial rinsing process (S121), the industrial parts of the cleaned state in the basket mounted on the piston of the cylinder in the lifting process (S122) is lowered by the operation of the cylinder to obtain a priming rinsing tank and then the up and down movement of the piston At the same time by shaking the basket in the up and down direction, at the same time to separate the remaining contaminants from the industrial parts by the ultrasonic wave generated in the ultrasonic generator of the ultrasonic wave generation process (S123) and the washing water of the initial rinsing tank in the water supply process (S124) The water supplied by the primary water purification by the primary water purification process (S125) to supply to the initial rinsing tank, and the washing water discharged from the primary rinsing tank is electrolyzed by the electrolysis process (S126) and then discharged to (S127) Method for dissolving contaminated organics in an industrial parts washer, characterized in that to be discharged to the outside by the. The method of claim 1,
The precision rinsing process (S131), the industrial parts rinsed in the initial rinsing process (S121) is put in a basket mounted on the piston of the cylinder of the lifting process (S132) and lowered by operation of the cylinder to obtain a fine rinsing tank Next, the basket is shaken up and down by the up and down movement of the piston, and the washing water of the precision rinsing tank performs the 2nd water purification by the 2nd water purification process (S134). The washing water discharged from the precision rinsing tank and supplied to the rinsing tank is electrolyzed by the electrolysis process (S135) and then discharged to the outside by the discharging process (S136). The method of claim 1,
The dehydration process (S141) is centrifuged by the dehydration tank centrifugal force of the centrifugal separation process (S142) rotated by a motor and at the same time by the air injection by the air nozzle of the air shower process (S143) to the industrial parts of the basket A method for decomposing contaminated organics in an industrial parts washer, characterized in that to remove the remaining water in the. The method of claim 1,
In the drying process (S151), the heat generated by heating the hot plate by the heating process (S153) is supplied to the drying furnace by the envy of the blowing process (S152) to finally remove the moisture remaining in the industrial parts of the basket A method for decomposing contaminated organics in an industrial parts washing machine, comprising

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