CN202471612U - Fluorescence permeation box type system detecting device - Google Patents
Fluorescence permeation box type system detecting device Download PDFInfo
- Publication number
- CN202471612U CN202471612U CN2011205549939U CN201120554993U CN202471612U CN 202471612 U CN202471612 U CN 202471612U CN 2011205549939 U CN2011205549939 U CN 2011205549939U CN 201120554993 U CN201120554993 U CN 201120554993U CN 202471612 U CN202471612 U CN 202471612U
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- Prior art keywords
- groove
- trough
- automatic
- permeation
- control system
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- Expired - Lifetime
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 16
- 238000001514 detection method Methods 0.000 abstract description 9
- 239000013589 supplement Substances 0.000 abstract description 9
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 238000005406 washing Methods 0.000 abstract 6
- 238000007602 hot air drying Methods 0.000 abstract 2
- 238000005507 spraying Methods 0.000 abstract 2
- 230000007547 defect Effects 0.000 abstract 1
- 238000004154 testing of material Methods 0.000 abstract 1
- 239000007921 spray Substances 0.000 description 22
- 230000008595 infiltration Effects 0.000 description 14
- 238000001764 infiltration Methods 0.000 description 14
- 238000004140 cleaning Methods 0.000 description 8
- 239000008236 heating water Substances 0.000 description 8
- 230000000149 penetrating effect Effects 0.000 description 8
- 238000007605 air drying Methods 0.000 description 7
- 239000012530 fluid Substances 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 238000012512 characterization method Methods 0.000 description 6
- 238000004506 ultrasonic cleaning Methods 0.000 description 5
- 239000004519 grease Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 238000002604 ultrasonography Methods 0.000 description 4
- 210000002421 cell wall Anatomy 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000012466 permeate Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001917 fluorescence detection Methods 0.000 description 1
- 238000009659 non-destructive testing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model relates to a material testing process, and particularly discloses a fluorescence permeation box type system detecting device which is used for workpiece surface opening type defect pipelined working. The fluorescence permeation box type system detecting device comprises an ultrasonic washing trough, an automatic spraying washing trough, a manual supplement washing trough, a permeation dropping trough, a hot air drying trough and an automatic water supplement heating tank, wherein the ultrasonic washing trough, the automatic spraying washing trough, the manual supplement washing trough, the permeation dropping trough, the hot air drying trough and the automatic water supplement heating tank are connected with a control system; the trough cover starting, the acousto-optic alarming, the temperature and the time control of each trough are controlled by the control system trough a PLC (Programmable Logic Controller) machine centrally; the parameters set at each working position trough are input through a CPU (Central Processing Unit); and the control system has a programmable function and a manual function. With the adoption of the fluorescence permeation box type system detecting device, the problems that an existing permeation detecting device is out of date, the workpiece is hard to wash, the efficiency is low and the like are solved; and the functions of permeation detection pipelined working, detection efficiency improvement, working intensity reduction and the like are realized.
Description
Technical field
The utility model relates to material tests equipment, is specifically related to the device that a kind of streamlined infiltration that is used for material surface open-type defective detects.
Background technology
Fluorescent penetrant detects as important Non-Destructive Testing technology, is mainly used in the detection of structural member surface opening type defective.Usually the detection operation that adopts is: 1, seized surface of the work is carried out the water flushing, remove surface blot.2, oven dry workpiece.3, workpiece is placed fluorescence liquid.4, taking out workpiece places air that surperficial unnecessary fluorescence drop is fallen.5, manual spray gun hydro-peening remained on surface fluorescence liquid.6, oven dry workpiece.7, the darkroom is observed.Present these class methods are adhered to grease to surface of the work and can not effectively be cleaned.Cleaning water temperature, cleaning pressure, infiltration Drain time can't reach accurate control.Penetrating fluid cleans and insufficiently will increase that chemical constitution influences workpiece quality and detection sensitivity to the corrosion of seized material in the bleeding agent.
Because the used groove cabinet of fluorescence detection device all is an open type mostly at present, fluorescent penetrant is exposed in the air, and the penetrating odor of reagent is unfavorable to health of operators.Therefore, how effectively removing seized surface of the work and adhere to grease and the unnecessary penetrating fluid of infiltration back surface of the work, is the technical barrier that improves infiltration characterization processes level and quality.
Summary of the invention
For problems such as cleaning deficiency, length that expends time in, inefficiency, the technological process that solve existing process equipment are numerous and diverse, the purpose of the utility model is to provide a kind of streamlined characterization processes device, the greasy dirt of surface of the work after this device can scavenger be processed; The minimizing penetrating fluid is residual surface of the work; Improve the accuracy of temperature, time control and the controllability that the infiltration characterization processes is carried out, thereby guarantee the detection quality of product.
In order to reach above-mentioned utility model purpose, the utility model is that the technical scheme that its technical matters of solution is adopted provides a kind of fluorescent penetrant box system pick-up unit.This device comprises:
Ultrasonic cleaner, automatic spray rinse bath, manual additional clean groove, infiltration drippage groove, heated-air drying groove, automatic water supplement heating water tank.
Wherein, the ultrasonic cleaner inside bottom is provided with resistive heater, and the cell wall left and right sides is provided with the ultrasound wave vibration plate, and automatic water-replenishing device and gap are housed in the groove.
Said automatic spray rinse bath is connected with heating water tank, and groove lid and inboard four corners, bottoms are provided with vaporific automatic spray cleaning device.
Said manual additional clean groove is connected with heating water tank, is provided with the gentle rifle of manual hydraulic giant of adjustable in pressure, is provided with fluorescent light and round turntable in the groove.
Be provided with air lifter in the said infiltration drippage groove.
Be provided with the heating drum wind apparatus in the said heated-air drying groove.
Ultrasonic cleaner, automatic spray rinse bath, manual additional clean groove, infiltration drippage groove, heated-air drying groove, automatic water supplement heating water tank are connected with a control system.
Said control system is through the startup of groove lid, sound and light alarm, the temperature and time control of each groove of Programmable Logic Controller centralized control, and each station groove sets parameter through the CPU input.
The automatic water supplement heating water tank adds water through liquid level sensor monitoring automatic water level, sets heating-up temperature through control system, and the water tank water outlet supplies automatic spray rinse bath, manual additional clean groove to clean use.
The device that a kind of streamlined infiltration that is used for material surface open-type defective of the utility model detects; Owing to take above-mentioned technical scheme; Utilize the PLC control system that the fluorescent penetrant testing process is controlled; Through increasing ultrasonic cleaning, automatic spray cleaning, reduce surface of the work greasy dirt and residual influence to testing result.The device of the utility model detects arrangements of steps casing order according to fluorescent penetrant; Realized that streamlined detects operation; The testing process temperature and time is guaranteed the stability and the accuracy of characterization processes through sensor control, has improved infiltration characterization processes level and quality.
Description of drawings
Fig. 1 is the box detection system apparatus structure of a utility model fluorescent penetrant synoptic diagram.
Fig. 2 is the box detection system device technique of a utility model fluorescent penetrant process flow diagram.
Embodiment
Preferred embodiment below in conjunction with description of drawings the utility model.
Accompanying drawing is the structural representation of the box detection system device of this practical fluorescent penetrant, and shown in the embodiment of accompanying drawing, this device comprises:
Ultrasonic cleaner 1, automatic spray rinse bath 2, manual additional clean groove 3, heated-air drying groove 5, infiltration drippage groove 4, automatic water supplement heating water tank 6.
Ultrasonic cleaner 1 inside bottom is provided with resistive heater 8, is used for the heating tank cleaning liquid inside; The cell wall left and right sides is respectively equipped with two ultrasound wave vibration plates 7, and heating-up temperature, heat time heating time, ultrasonic cleaning time are set control by control system, and automatic water-replenishing device and gap are housed in the groove.At first the trough inner water temperature is heated to the technological requirement scope during work, the surface of the work greasy dirt is cleaned, clean grease and discharge casing through gap through the ultrasound wave vibration plate.
Automatic spray rinse bath 2 is connected with heating water tank 6, and groove lid and inboard four corners, bottoms are provided with vaporific automatic spray cleaning device 9, and the interior central authorities of groove are provided with detachable column spray equipment and are used to clean the cylindrical workpiece inwall.The part grease of remained on surface further cleans up through the spray equipment of different angles in the automatic spray rinse bath 2 after the workpiece process ultrasonic cleaning; This cell body also is used to permeate the flushing of the unnecessary penetrating fluid that drips the back surface of the work simultaneously; Central column spray equipment is detachable in the groove, is mainly used in the cylindrical workpiece inner chamber and cleans.
The manual additional clean groove 3 of band spray gun has the gentle rifle 10 of manual hydraulic giant of adjustable in pressure respectively, and the groove inner bottom part is provided with and rotates round platform 12 and be used for workpiece and rotate and clean, and the side is provided with fluorescent light 11 and is used to observe the surface and whether leaves unnecessary residual fluorescence liquid.
Be provided with self-raising platform 13 in the infiltration drippage groove 4, be used for the workpiece drippage, lifting table is through the air pump pressure lifting.
Be provided with resistive heater and bellows 14 in the heated-air drying groove 5, workpiece dried through circulating air.
Automatic water supplement heating water tank 6 adds water through liquid level sensor monitoring automatic water level, sets heating-up temperature through control system, and the water tank water outlet supplies automatic spray rinse bath 2, manual additional clean groove 3 to clean and use.
Describe in the face of the operating process of the utility model down.
1, when operation at first requires on control system the temperature in ultrasound wave prerinse, spray Cleaning for High Capacity water temperature and the drying box is set to the temperature range of regulation according to relevant infiltration characterization processes; Utilize driving that workpiece is winched in ultrasonic cleaner, set the ultrasonic cleaning time through control system;
2, after ultrasonic cleaning finishes workpiece is positioned in the automatic spray rinse bath the residual oil of surface of the work is washed, clean and winch to manual additional clean groove again after finishing and adopt the further hydro-peening of hydraulic giant, utilize pneumatic spray gun that the surface of the work water droplet is blown off again;
3, be positioned in the heated-air drying groove workpiece air-dry after drying up; Treat after the surface of the work drying workpiece winched in the infiltration drippage groove and permeate.
4, will permeate drippage groove lifting table through control system and rise to highest point and make workpiece be higher than the penetrating fluid liquid level, and in the return-enclosure of the unnecessary penetrating fluid drippage of surface of the work, after drippage finishes workpiece winched to the automatic spray rinse bath and clean.
5, treat that workpiece is after the automatic spray rinse bath cleans certain hour; It is winched on the manual additional clean groove turntable; Opening the cell wall fluorescent light observes surface of the work; Rotating table utilizes hydraulic giant that the unnecessary penetrating fluid of surface of the work is rinsed well, utilizes pneumatic spray gun that the surface of the work water droplet is blown off again.
6, workpiece is winched in the heated-air drying groove, set air-dry time, surface of the work is dried through control system.
Control system is through the startup of groove lid, sound and light alarm, the temperature and time control of each groove of Programmable Logic Controller (PLC) centralized control.Each station groove sets parameter through the CPU input, and has programmable functions and manual function.
Claims (3)
1. fluorescent penetrant box system pick-up unit, it is characterized in that: this device comprises: ultrasonic cleaner (1), automatic spray rinse bath (2), manual additional clean groove (3), infiltration drippage groove (4), heated-air drying groove (5), automatic water supplement heating water tank (6);
Wherein, ultrasonic cleaner (1) inside bottom is provided with resistive heater (8), and the cell wall left and right sides is provided with ultrasound wave vibration plate (7), and automatic water-replenishing device and gap are housed in the groove;
Said automatic spray rinse bath (2) is connected with heating water tank (6), and groove lid and inboard four corners, bottoms are provided with vaporific automatic spray cleaning device (9);
Said manual additional clean groove (3) is connected with heating water tank (6), is provided with the gentle rifle of manual hydraulic giant (10) of adjustable in pressure, is provided with fluorescent light (11) and round turntable (12) in the groove;
Be provided with air lifter (13) in the said infiltration drippage groove (4), be provided with heating drum wind apparatus (14) in the heated-air drying groove (5);
Above-mentioned ultrasonic cleaner (1), automatic spray rinse bath (2), manual additional clean groove (3), infiltration drippage groove (4), heated-air drying groove (5), automatic water supplement heating water tank (6) are connected with a control system.
2. fluorescent penetrant box system pick-up unit according to claim 1; It is characterized in that: said control system is through the startup of groove lid, sound and light alarm, the temperature and time control of each groove of Programmable Logic Controller centralized control, and each station groove sets parameter through the CPU input.
3. fluorescent penetrant box system pick-up unit according to claim 1; It is characterized in that: automatic water supplement heating water tank (6) adds water through liquid level sensor monitoring automatic water level; Set heating-up temperature through control system, the water tank water outlet supplies automatic spray rinse bath (2), manual additional clean groove (3) to clean use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205549939U CN202471612U (en) | 2011-12-28 | 2011-12-28 | Fluorescence permeation box type system detecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205549939U CN202471612U (en) | 2011-12-28 | 2011-12-28 | Fluorescence permeation box type system detecting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202471612U true CN202471612U (en) | 2012-10-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205549939U Expired - Lifetime CN202471612U (en) | 2011-12-28 | 2011-12-28 | Fluorescence permeation box type system detecting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202471612U (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102974510A (en) * | 2012-11-19 | 2013-03-20 | 浙江达峰汽车技术有限公司 | Auxiliary coating device of tail gas catalytic purifier |
| CN104165893A (en) * | 2014-08-18 | 2014-11-26 | 天津戴卡轮毂制造有限公司 | Fluorescent penetrant inspection system and method |
| CN105973906A (en) * | 2016-06-17 | 2016-09-28 | 苏州市灵通玻璃制品有限公司 | Shooting type glass crack detection device |
| CN105973907A (en) * | 2016-06-17 | 2016-09-28 | 苏州市灵通玻璃制品有限公司 | High-permeability glass crack detection device |
| CN105973905A (en) * | 2016-06-17 | 2016-09-28 | 苏州市灵通玻璃制品有限公司 | Glass crack detection device |
| CN107588901A (en) * | 2017-07-31 | 2018-01-16 | 宁夏共享机床辅机有限公司 | The fluid tight detection means and system of a kind of seepage defect |
| CN109580637A (en) * | 2018-12-04 | 2019-04-05 | 成都工业学院 | A kind of industrialized building connecting node detection device |
| CN109799213A (en) * | 2018-12-13 | 2019-05-24 | 无锡美达无损检测设备有限公司 | Automatic fluorescent penetrant detecting system and method |
| CN113567462A (en) * | 2021-08-02 | 2021-10-29 | 西安天力金属复合材料股份有限公司 | Composite metal infiltration detects integrated work platform |
| CN115372253A (en) * | 2022-07-12 | 2022-11-22 | 中航试金石检测科技(无锡)有限公司 | A fluorescent penetrant detection method and its application |
| CN115639128A (en) * | 2022-09-30 | 2023-01-24 | 陕西飞机工业有限责任公司 | Automatic small-size part infiltration detection device of rotation type |
| CN118961741A (en) * | 2024-10-12 | 2024-11-15 | 南通航宇检测科技有限公司 | Liquid penetrant testing equipment for metal parts with waste liquid recovery device |
| CN119492624A (en) * | 2024-11-07 | 2025-02-21 | 东莞理工学院 | A method, system and medium for controlling the volume fraction of variants in high temperature alloys |
| CN119845969A (en) * | 2025-03-19 | 2025-04-18 | 江苏强茂减速机有限公司 | Defect detection device and detection method for production of speed reducer shell |
-
2011
- 2011-12-28 CN CN2011205549939U patent/CN202471612U/en not_active Expired - Lifetime
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102974510A (en) * | 2012-11-19 | 2013-03-20 | 浙江达峰汽车技术有限公司 | Auxiliary coating device of tail gas catalytic purifier |
| CN102974510B (en) * | 2012-11-19 | 2015-07-15 | 浙江达峰汽车技术有限公司 | Auxiliary coating device of tail gas catalytic purifier |
| CN104165893A (en) * | 2014-08-18 | 2014-11-26 | 天津戴卡轮毂制造有限公司 | Fluorescent penetrant inspection system and method |
| CN105973906A (en) * | 2016-06-17 | 2016-09-28 | 苏州市灵通玻璃制品有限公司 | Shooting type glass crack detection device |
| CN105973907A (en) * | 2016-06-17 | 2016-09-28 | 苏州市灵通玻璃制品有限公司 | High-permeability glass crack detection device |
| CN105973905A (en) * | 2016-06-17 | 2016-09-28 | 苏州市灵通玻璃制品有限公司 | Glass crack detection device |
| CN107588901A (en) * | 2017-07-31 | 2018-01-16 | 宁夏共享机床辅机有限公司 | The fluid tight detection means and system of a kind of seepage defect |
| CN109580637A (en) * | 2018-12-04 | 2019-04-05 | 成都工业学院 | A kind of industrialized building connecting node detection device |
| CN109799213A (en) * | 2018-12-13 | 2019-05-24 | 无锡美达无损检测设备有限公司 | Automatic fluorescent penetrant detecting system and method |
| CN113567462A (en) * | 2021-08-02 | 2021-10-29 | 西安天力金属复合材料股份有限公司 | Composite metal infiltration detects integrated work platform |
| CN115372253A (en) * | 2022-07-12 | 2022-11-22 | 中航试金石检测科技(无锡)有限公司 | A fluorescent penetrant detection method and its application |
| CN115372253B (en) * | 2022-07-12 | 2024-12-20 | 中航试金石检测科技(无锡)有限公司 | A fluorescent penetration detection method and its application |
| CN115639128A (en) * | 2022-09-30 | 2023-01-24 | 陕西飞机工业有限责任公司 | Automatic small-size part infiltration detection device of rotation type |
| CN118961741A (en) * | 2024-10-12 | 2024-11-15 | 南通航宇检测科技有限公司 | Liquid penetrant testing equipment for metal parts with waste liquid recovery device |
| CN118961741B (en) * | 2024-10-12 | 2024-12-24 | 南通航宇检测科技有限公司 | Liquid permeation detection equipment for metal parts with waste liquid recovery device |
| CN119492624A (en) * | 2024-11-07 | 2025-02-21 | 东莞理工学院 | A method, system and medium for controlling the volume fraction of variants in high temperature alloys |
| CN119845969A (en) * | 2025-03-19 | 2025-04-18 | 江苏强茂减速机有限公司 | Defect detection device and detection method for production of speed reducer shell |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121003 |