KR20180124434A - Rebar and insulation block for drcreasing concrete mortar - Google Patents
Rebar and insulation block for drcreasing concrete mortar Download PDFInfo
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- KR20180124434A KR20180124434A KR1020170058928A KR20170058928A KR20180124434A KR 20180124434 A KR20180124434 A KR 20180124434A KR 1020170058928 A KR1020170058928 A KR 1020170058928A KR 20170058928 A KR20170058928 A KR 20170058928A KR 20180124434 A KR20180124434 A KR 20180124434A
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- mortar
- concrete
- insulation material
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 36
- 239000004567 concrete Substances 0.000 title claims abstract description 33
- 238000009413 insulation Methods 0.000 title claims description 17
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 28
- 239000010959 steel Substances 0.000 claims abstract description 28
- 239000011810 insulating material Substances 0.000 claims description 26
- 230000003014 reinforcing effect Effects 0.000 claims description 22
- 238000010276 construction Methods 0.000 abstract description 22
- 239000012774 insulation material Substances 0.000 abstract description 11
- 239000007788 liquid Substances 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 7
- 239000002023 wood Substances 0.000 abstract description 4
- 230000000149 penetrating effect Effects 0.000 abstract description 2
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 9
- 239000011150 reinforced concrete Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 238000009415 formwork Methods 0.000 description 5
- 239000007791 liquid phase Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000011796 hollow space material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/388—Separate connecting elements
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- E04B1/40—
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
Abstract
Description
본 발명은 철근 콘크리트 구조의 건축물을 축조함에 있어서 콘크리트 몰탈 타설량을 최소화하기 위하여 고안된 단열재 블럭입니다. The present invention is a heat insulating material block designed to minimize the amount of concrete mortar placed in building reinforced concrete structures.
단열재와 철근이 일체화된 본 발명의 블럭은 액상의 시멘트 몰탈이 타설되어야 하는 위치에 설치하며, 이 단열재 블럭이 차지하게 되는 일정 부피만큼 타설되어야 하는 콘크리트 몰탈량이 줄어들게 한 것으로 이렇게 줄어든 몰탈 타설량에 비례하여 액상의 몰탈 압력이 낮아지게 되며, 몰탈 압력이 낮아질수록 몰탈 가설재와 지지대 설치 및 보강 작업을 간소화할 수 있어서 건축 작업의 능률을 향상시킬 수 있습니다.The block according to the present invention in which the heat insulating material and the reinforcing bar are integrated is installed at a position where a liquid cement mortar is to be placed and reduces the amount of concrete to be poured by a certain volume occupied by the heat insulating block. The lower the mortar pressure, the lower the mortar pressure, the simpler the installation and reinforcement work of mortar construction and supports, which can improve the efficiency of construction work.
본 발명의 철근과 단열재가 일체화된 블럭들은 일정간격씩 이격시켜서 축조하고, 이격 분리되어 축조된 블럭들 사이의 빈공간에 콘크리트 몰탈을 타설하는 방식으로 건축작업이 진행되는 것으로, 본 발명의 철근&단열재 블럭을 사용하여 건축되어진 구조물은 지면의 수직 방향으로 단열재 층과 콘크리트 층이 명확히 분리된 상태로 하나의 건축물을 구성한다는 것이 특징입니다.The reinforcing bars and the heat insulating material of the present invention are integrally formed with each other at regular intervals, and the concrete works are placed in a hollow space between the blocks separated from each other. The structure constructed using the insulation block is characterized in that one building is formed with the insulation layer and the concrete layer clearly separated in the vertical direction of the ground.
콘크리트 층이 단열재 층에 의해서 분리되어 건축물의 강도와 내구성이 떨어진다는 구조적인 문제를 보완하기 위하여 단열재에 다수의 철근들을 관통시켜서 단열재에 의하여 각기 분리된 콘크리트 층들을 연결 시켜 주게 하는 구조로 고안하였습니다.In order to solve the structural problem that the strength and durability of the building are deteriorated due to the separation of the concrete layer by the insulation layer, it was devised to connect the separated concrete layers by inserting a plurality of reinforcing bars through the insulation.
본 발명의 철근&단열재 블럭은 스틸 파이프 구조의 철재 구조물에 체결 고정 시킬 수 있도록 각각의 블럭들은 한 개 이상의 스틸 파이프 체결용 홈이 있는 구조로 고안되었습니다.The reinforcing bars and heat insulating blocks of the present invention are designed to have one or more steel pipe fastening grooves so that each block can be fastened to a steel structure of a steel pipe structure.
기존의 철근 콘크리트 구조물의 건축작업은 철근 배근 작업, 가설재 거푸집 설치 작업, 콘크리트 몰탈 타설작업, 가설재 거푸집 해체작업 순서로 진행하여 견고하고 튼튼한 내구성 있는 구조물을 확보할 수 있으나 액상의 콘크리트 몰탈이 가하는 압력을 지탱해야 하는 가설재 및 지지대 설치와 해체 작업에 많은 비용과 시간이 소요된다는 단점이 있습니다. Construction of existing reinforced concrete structures can be carried out in order of reinforcement work, installation work of concrete works, concrete casting work, and dismantling works. In this way, it is possible to secure a durable and durable construction, but the pressure applied by liquid concrete mortar The disadvantage is that it takes a lot of time and cost to install and dismantle the construction and supports that need to be supported.
단열재 판넬 공법에 의한 건축 작업은 단열재와 목재 판재를 일체화시킨 단열재 판넬만을 서로 연결시키는 건축방법으로 단열성과 공사기간 및 비용면에서 뛰어나지만 건축물의 강도와 내구성이 떨어진다는 한계가 있습니다.Insulation The construction work by the panel method is a construction method that connects only the insulation panel integrated with the insulation material and the wood plate. It is excellent in heat insulation, construction period and cost, but the strength and durability of the building are limited.
철골구조로 대표되는 스틸하우스 공법은 시공방법이 간단하여 작업능률이 뛰어나지만 단열성이 취약하고 부식 및 변형 가능성이 있어서 철근 콘크리트 구조물에 비하여 내구성이 떨어진다는 약점이 있습니다.The steel house construction method, which is typified by a steel structure, has a weak point that it is less durable than a reinforced concrete structure because of its simple construction method, but its work efficiency is low but its insulation is poor and it is likely to be corroded and deformed.
본 발명의 최대 과제는 액상의 콘크리트 몰탈 타설시 발생하는 몰탈 압력을 최소화하여 액상의 몰탈을 지탱하는 가설재와 지지대 작업을 최대한 간소화 하는 것입니다. 요컨대, 강도와 내구성이 담보되는 철근 콘크리트 구조의 건축물을 건축하면서도 가설재 거푸집과 지지대 설치 및 해체 작업을 최대한 간소화시킴으로써 작업 능률을 제고하고자 하는 것입니다. The greatest task of the present invention is to minimize the mortar pressure generated when the concrete mortar is poured into the liquid phase, thereby simplifying the operation of the workpiece and supporting the mortar of the liquid phase. In short, the construction of reinforced concrete structure that guarantees strength and durability is being built, but the work efficiency is improved by simplifying installation and dismantling work of the temporary construction form and support.
콘크리트 몰탈이 타설되어야 하는 일정 부분에 단열재를 설치하여 이 단열재의 부피만큼 타설되는 콘크리트 몰탈량이 줄어들게 하고, 이 줄어든 콘크리트 몰탈량 만큼의 액상 몰탈 압력이 감소하도록 하여 중량의 가설재 거푸집 설치 및 해체 작업을 불필요하게 하였습니다. Insulating material is installed in a certain place where concrete mortar should be put in order to reduce the amount of concrete mortar to be poured according to the volume of the insulation material and to reduce the liquid mortar pressure by the amount of reduced concrete mortar so that installation and demounting work of heavy weight material is unnecessary .
상기 단열재에 의해서 분리되는 콘크리트 층들을 연결 시키기 위하여 단열재를 관통하는 다수의 철근들을 콘크리트가 타설되는 부분까지 돌출시킨 형태의 구조로 단열재와 철근을 일체화하였습니다.In order to connect the concrete layers separated by the above-mentioned insulation material, a plurality of reinforcing bars passing through the heat insulating material are protruded to a portion where the concrete is poured.
철근과 단열재가 일체화된 본 발명의 블럭들은 기설치 작업 된 철재 구조물에 체결 고정시키는 방식으로 작업이 진행될 수 있도록 각각의 블럭들은 한 개 이상의 스틸 파이프 체결용 홈이 있는 구조로 고안되었습니다.The blocks of the present invention, in which the reinforcing bars and the heat insulating material are integrated, are designed in such a manner that each block is provided with one or more steel pipe fastening grooves so that work can be performed by fastening and fastening the steel structure to the installed steel structure.
본 발명의 철근 & 단열재 블럭은 일괄 타설 건축 방식의 철근 콘크리트 구조물의 건축방식에 비하여 단열재 부피만큼의 몰탈 타설량이 줄어들게 되고, 이 줄어든 몰탈 타설량에 비례하여 액상의 몰탈 압력이 감소하게 되어 몰탈 압력을 지탱하는 가설재 거푸집과 지지대 설치 작업을 간소화할 수 있어서 작업능률를 향상시킬 수 있습니다. The reinforcing material and the heat insulating material block of the present invention reduce the amount of the mortar placed as much as the volume of the heat insulating material in comparison with the construction method of the reinforced concrete structure of the concurrently placed construction method and the mortar pressure of the liquid phase decreases in proportion to the decreased amount of the mortar, You can simplify the installation of the supporting structure and supporting structure, which can improve the work efficiency.
단열재 블럭의 설치 작업이 건축 구조물 축조 과정의 중요한 필수 작업으로 별도의 단열재 작업 없이도 우수한 단열성을 확보할 수 있습니다.The installation of the insulation block is an important task of the construction process of the building structure.
단열재 판넬 공법과 비교하여 철재 구조물에 체결 고정하여 사용하는 본 발명의 철근&단열재 블럭 건축공법은 2층 이상의 복층 구조물에도 적용할 수 있습니다.The reinforced concrete and thermal insulation block construction method of the present invention, which is used by being fastened to a steel structure in comparison with a thermal insulation panel construction method, can be applied to two or more-layered structures.
도 1은 본 발명의 철근과 단열재가 일체화된 블럭을 사용하여 건축이 된 구조물로서 단열재 층과 콘크리트 층이 명확히 분리되어 경계를 이루는 구조물 사시도,
도 2는 본 발명의 철근과 단열재 블럭의 사시도,
도 3은 본 발명의 블럭을 체결 고정하는 철재 구조물의 사시도,
도 4는 철재 구조물에 본 발명의 철근&단열재 블럭을 체결하는 작업 과정을 보여주는 작업 과정 사시도 1,
도 5는 철재 구조물에 본 발명의 철는&단열재 블럭을 체결하는 작업 과정을 보여주는 작업 과정 사시도 2,
도 6은 거푸집 널용 목재 판재를 본 발명의 블럭들 사이에 부착하여 몰탈 타설 공간을 확보하는 작업 과정 사시도,
도 7은 몰탈 타설 공간을 확보하는 작업과정 사시도 도 6의 평면도.FIG. 1 is a perspective view showing a structure in which a heat insulating material layer and a concrete layer are clearly separated from each other by using a block in which a reinforcing bar and a heat insulating material of the present invention are integrated,
2 is a perspective view of a reinforcing bar and a heat insulating material block of the present invention,
3 is a perspective view of a steel structure for fastening and fastening the block of the present invention,
FIG. 4 is a perspective view showing a working process of fastening a reinforcing bar and a heat insulating material block of the present invention to a steel structure,
5 is a perspective view of a working process showing a work process for fastening the iron & heat insulating block of the present invention to a steel structure,
FIG. 6 is a perspective view of a work process for securing a mortar installation space by attaching a wooden plate for a formwork between the blocks of the present invention,
FIG. 7 is a perspective view of the work process for securing a mallet placement space. FIG.
이하, 본 발명의 철근과 단열재가 일체화된 블럭에 관하여 도면을 참조하며 상술하겠습니다. Hereinafter, a block in which the reinforcing bars and the heat insulating material of the present invention are integrated will be described with reference to the drawings.
우선, 본 발명을 설명함에 있어서, 관련된 공지 구성 또는 기능에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명은 생략합니다. 또한, 이하에서 본 발명의 바람직한 실시 예를 설명한 것이나, 본 발명의 기술적 사상은 이에 한정하거나 제한되지 않고 당업자에 의하여 변형되어 다양하게 실시될 수 있음은 물론입니다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed, and claimed herein.
철근 콘크리트 구조물과 관련하여 본 발명에서 의도하는 주요 관심사항은 콘크리트 몰탈 타설량을 줄여서 액상의 몰탈 압력을 최소화하는 것으로, 이는 몰탈 압력을 지탱해야 하는 가설재 거푸집과 지지대 설치 및 해체 작업을 최대한 간소화하여 건축 작업의 능률을 향상시키고자 하는 것입니다.The main concern of the present invention with respect to the reinforced concrete structure is to minimize the mortar pressure of the liquid phase by reducing the amount of the concrete mortar installation. This is to minimize the construction of the slant formwork and the supporting stand to support the mortar pressure, We want to improve the efficiency of our work.
콘크리트 몰탈 타설량을 줄이기 위해서 몰탈이 타설되어야 할 일정 부분에 단열재 블럭을 설치하고 이 단열재 블럭의 부피만큼의 몰탈 타설량이 줄어들게 고안한 것입니다.In order to reduce the amount of concrete mortar pouring, a block of insulation material is installed at a certain portion where mortar should be placed, and the amount of mortar pouring is reduced as much as the volume of the insulation block.
상기 단열재에 이 단열재를 관통하는 다수의 철근들을 돌출되어 있는 형태로 단열재와 일체화시켜서 단열재에 의해 분리 이격된 콘크리트 층들을 견고하게 연결할 수 있는 구조로 고안하였습니다.(도 2)A plurality of reinforcing bars passing through the heat insulating material are integrally formed with the heat insulating material in a protruding form so that the concrete layers separated and spaced apart by the heat insulating material can be firmly connected.
철근과 단열재가 일체화된 본 발명의 블럭은 도 3과 구조로 기설치된 철재 구조물에 체결 고정 시켜지는데, 철재 구조물과의 체결 고정 작업을 용이하게 하기 위하여 본 발명의 철근&단열재 블럭에 스틸 파이프 체결용 홈을만들었습니다.(도 2)The block according to the present invention, in which the reinforcing bars and the heat insulating material are integrated, is fastened and fixed to a steel structure previously installed in the structure shown in FIG. 3. In order to facilitate fastening and fixing with the steel structure, I created a home (Figure 2).
스틸 파이프 홈이 있는 본 발명의 철근&단열재 블럭을 도 4와 도 5와 같이 일정 간격씩 이격시켜서 기설치된 철재 구조물에 체결 고정합니다.The steel reinforced concrete block of the present invention having steel pipe grooves is spaced apart at regular intervals as shown in FIG. 4 and FIG. 5, and is fastened and fixed to a previously installed steel structure.
철재 구조물에 본 발명의 철근&단열재 블럭을 고정시킨 후에 도6에서 볼 수 있듯이 별도의 거푸집 널 용 목재 판재를 사용하여 떨어져 위치한 두 개의 철근&단열재 블럭들을 연결 시켜 줌으로써 빈공간을 확보하고 이 빈공간에 액상의 콘크리트 몰탈을 타설하는 것으로 건축작업이 진행되게 하였습니다. 도 7은 콘크리트 몰탈을 타설하는 위치에서 내려다본 평면도로서 본 발명의 단열재 블럭들 사이로 철근이 돌출되어있으며 액상의 몰탈이 타설 되어지는 빈공간을 확인할 수 있습니다.As shown in FIG. 6, the reinforcing bars and the heat insulating material blocks of the present invention are fixed to the steel structure, and then the two reinforcing bars and the heat insulating blocks are separated from each other by using a separate sheet material for the formwork board, The construction work was carried out by pouring liquid concrete mortar into the building. FIG. 7 is a plan view of the concrete mortar as viewed from a position where it is poured. As shown in FIG. 7, a reinforcing bar protrudes between the heat insulating material blocks of the present invention, and an empty space in which a liquid mortar is poured can be identified.
상기와 같이 본 발명의 철근&단열재 블럭들을 철재 구조물에 일정간격 만큼씩 이격시켜 철재 구조물에 고정함으로써 본 발명의 건축 방법에 의해 완공된 구조물은 도 1에 보는 것처럼 단열재 층과 콘크리트 층이 명확히 경계를 이루며 분리되어 하나의 건축물을 구성하는 특징이 있습니다.As described above, the reinforced concrete and heat insulating blocks of the present invention are spaced apart from each other by a predetermined distance in the steel structure to be fixed to the steel structure, so that the structure completed by the construction method of the present invention has a clear boundary between the heat insulating material layer and the concrete layer, There is a characteristic that constitutes one structure separated and formed.
도 1의 본 발명의 철근과 단열재가 일체화된 블럭을 구성하는 요소들을 재질별도 구분하여 보면, 스티로폼 또는 우레탄 소재의 단열재는 그 부피 만큼의 몰탈 타설량을 줄여주는 기능을 하고, 단열재와 구조물의 내외 측 방향으로 일체화된 목재는 단열재의 파손 및 변형을 방지하면서 가설재 목재 거푸집 널 설치 작업을 용이하게 하고 건축 마감재 부착 작업도 용이하게 해주는 역할을 하며, 단열재를 좌우측 방향으로 관통하는 다수의 철근들은 구조물의 강도와 내구성을 높여 주는 기능을 하고, 가장 먼저 작업하는 철재 구조물은 본 발명의 철근&단열재 블럭의 고정 작업을 용이하게 해주는 역할을 합니다. The elements of the block of which the reinforcing bars of the present invention and the heat insulating material of the present invention are integrally formed are classified according to their materials. The heat insulating material made of styrofoam or urethane has the function of reducing the amount of the mortar poured by the volume, The lateral integrated wood prevents the breakage and deformation of the heat insulating material while facilitating the installation work of the wooden formwork board and facilitating the work of attaching the finish material to the building. A plurality of reinforcing bars penetrating the heat insulating material in the left- The first steel structure that functions to increase the strength and durability and serves as the first work facilitates the fixing work of the reinforcing bars and insulation blocks of the present invention.
10 - 단열재
20 - 콘크리트 층
30 - 목재
40 - 철근
50 - 스틸 파이프 체결용 홈
60 - 스틸 파이프
70 - 거푸집 널
10 - Insulation
20 - Concrete layer
30 - Wood
40 - Reinforced
50 - Groove for fastening steel pipe
60 - Steel pipe
70 - Formwork Board
Claims (3)
철근과 단열재가 일체화된 형태로 콘크리크 몰탈 타설량을 최소화할 목적으로 몰탈을 타설해야 하는 일정부위에 설치하는 블럭.A block in which reinforcing bars and insulation are integrated to reduce the amount of concrete mortar pouring;
A block that is installed in a certain area where the mortar should be laid for the purpose of minimizing the amount of concrete mortar pouring in a form in which the reinforcing bars and the insulation are integrated.
The building is installed in such a manner that the block integrated with the reinforcing bars of the claim 1 is separated from the steel structure at regular intervals and the building after completion is clearly separated into a heat insulating material layer and a concrete layer in a direction perpendicular to the ground, Wherein the layer and the concrete layer are repeatedly formed in the vertical direction of the ground several times to form one structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020170058928A KR20180124434A (en) | 2017-05-11 | 2017-05-11 | Rebar and insulation block for drcreasing concrete mortar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020170058928A KR20180124434A (en) | 2017-05-11 | 2017-05-11 | Rebar and insulation block for drcreasing concrete mortar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR20180124434A true KR20180124434A (en) | 2018-11-21 |
Family
ID=64602175
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020170058928A KR20180124434A (en) | 2017-05-11 | 2017-05-11 | Rebar and insulation block for drcreasing concrete mortar |
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| Country | Link |
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| KR (1) | KR20180124434A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20220028880A (en) * | 2020-08-31 | 2022-03-08 | 박기웅 | Insulates unit for container house |
-
2017
- 2017-05-11 KR KR1020170058928A patent/KR20180124434A/en not_active Application Discontinuation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20220028880A (en) * | 2020-08-31 | 2022-03-08 | 박기웅 | Insulates unit for container house |
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