KR20180051791A - Fabric continuous dyeing and coating equipment - Google Patents

Fabric continuous dyeing and coating equipment Download PDF

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Publication number
KR20180051791A
KR20180051791A KR1020160148556A KR20160148556A KR20180051791A KR 20180051791 A KR20180051791 A KR 20180051791A KR 1020160148556 A KR1020160148556 A KR 1020160148556A KR 20160148556 A KR20160148556 A KR 20160148556A KR 20180051791 A KR20180051791 A KR 20180051791A
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South Korea
Prior art keywords
dyeing
fabric
coating
weaving
resin
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KR1020160148556A
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Korean (ko)
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도정석
도현민
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도정석
도현민
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Priority to KR1020160148556A priority Critical patent/KR20180051791A/en
Publication of KR20180051791A publication Critical patent/KR20180051791A/en

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D06B23/021—Compressive rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/34—Driving arrangements of machines or apparatus
    • D06B3/36—Drive control

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)

Abstract

The present invention relates to a continuous dyeing and coating device for textile fabrics, which produces textile fabrics by a method selected from weaving or knitting means using various fibers, and which enables the produced textile fabrics to be dyed or coated immediately following weaving by disposing a fabric spooling table (2) at a certain distance from an outlet (1a) through which the textile fabrics (W) produced by a weaving device (1) for producing the textile fabrics, and installing a dyeing device (5) or a coating device (5′) in a section between the outlet (1a) of the textile fabrics and the fabric spooling table (2), so that productivity can be improved.

Description

직물원단의 연속 염색 및 코팅장치{Fabric continuous dyeing and coating equipment}[0001] Fabric continuous dyeing and coating equipment [0002]

본 발명은 각종 섬유로 제조되는 직물원단을 당해 제직기에서 직물원단이 배출되는 출구측과 직물지 권취용 말대 사이에서 직물원단을 염색하거나 코팅할 수 있게 염색 및 코팅장치를 설치하여서 되는 것이다.The present invention provides a dyeing and coating apparatus for dyeing or coating a fabric fabric made of various fibers between an exit side through which the fabric is discharged in the loom,

단, 본원 발명은 직물원단의 표면에 문양을 내기 위해 나염하는 것은 본원 발명 범주에 해당하지 않는다.
However, the present invention does not fall under the scope of the present invention in order to give a pattern to the surface of the fabric.

종래의 직물지는 제직이 완료된 직물원단을 말대에 감아서 제직장소와 떨어져 있는 염색장치에 옮겨서 염색하고, 염색후 탈수하여 건조시킨 다음, 텐터링하는 단계를 통해 포염을 완료하거나 직물지의 표면에 특정물질을 코팅하여 열처리하는 방법으로 표면 코팅작업을 완료하여 상품화하기 때문에 제직된 직물지를 염색하거나 열처리를 하려면 제조된 직물지를 제직기에서 옮기기 좋도록 직물지 권취용 말대에 감아서 제직기와 다른 곳에 있는 염색공장으로 이동시킨 다음, 직물지 권취용 말대에서 풀어내어 직물원단을 염색조에 투입하여 염색하고 탈수시켜 건조시킨 다음, 염색된 직물지를 권취용 말대에 감아서 출고해야 하므로 작업공정을 많이 거치게 되어 시간과 작업비용이 많이 들게 되고, 이로인해 생산성이 떨어져서 경쟁력을 잃게 되는 문제가 있다.
A conventional textile fabric is completed by wrapping a fabric fabric finished with a weaving process on a string, transferring the fabric fabric to a dyeing apparatus which is separated from the weaving place, dyeing the fabric, dying, dewatering and drying the textile fabric, The surface coating process is completed and commercialized. Therefore, in order to dye or heat-treat the woven fabric, it is necessary to wrap the fabric so that the fabric is transferred from the weaving machine to the winding machine, The fabric is dyed, dyed and dried, and then the dyed fabric is wound around the winding drum to be shipped to the winding machine, so that it takes a lot of work steps, I get a lot of it, and I lose my productivity because of it. I can.

본 발명은 상기 불편을 해소하기 위하여 개발된 것이다.
The present invention has been developed in order to solve the above inconvenience.

본 발명은 각종 섬유를 제직기에 공급하여 직물지를 제조하고 제조된 직물지를 직물지 권취용 말대에 감기 전에 연속하여 염색하거나 코팅할 수 있게 당해 제직기의 직물지 배출부와 말대 사이에 염색 또는 코팅장치를 설치하여 직물원단 포염시간과 비용을 대폭 절감시켜 생산성을 높임으로써, 경쟁력 있는 제품을 공급할 수 있게 한 것이다.
The present invention provides a dyeing or coating device between the fabric discharging portion and the bed of the weaving machine so that the various fibers are supplied to the weaving machine to produce the fabric and the fabric is continuously dyed or coated before being wound on the winding machine winding machine By increasing the productivity by greatly reducing the time and cost of fabric fabrics, it is possible to supply competitive products.

이와 같이 된 본 발명은 각종 섬유로 직물원단을 제조하고, 제조된 직물원단을 직물지 권취용 말대에 감기기 전에 당해 제직기와 직물지 권취용 말대 사이에 장치한 염색장치를 통해 염색하고, 건조시켜서 염색된 직물지를 얻고, 이를 직물지 권취용 말대에 감게 되므로 원단 제조에 이어 염색까지 연속적인 작업을 실시할 수 있어 시간과 비용절감을 달성할 수 는바, 경쟁력 있는 상품을 제조할 수 있고, 또 직물원단의 표면에 코팅작업이 필요한 경우 염색장치에 코팅제를 공급하여 직물지의 코팅도 할 수 있게 되므로 생산공정을 대폭 줄여 생산성을 향상시켜 경쟁력 있는 제품을 제공할 수 있게 되는 이점을 가진다.
The present invention as described above is characterized in that a fabric is produced from various fibers and the fabric is dyed through a dyeing apparatus provided between the weaving machine and the weaving machine before the fabric is wound around the weaving machine, And it is wrapped around the thread winding machine so that it is possible to carry out the continuous operation from the fabric manufacturing to the dyeing so that the time and cost can be reduced and a competitive product can be manufactured and also the surface of the fabric If a coating operation is required, the coating agent can be supplied to the dyeing apparatus to coat the fabric, thereby greatly reducing the production process, thereby improving the productivity and providing a competitive product.

도 1은 본 발명의 염색 및 코팅 장치 개략도이다.1 is a schematic view of the dyeing and coating apparatus of the present invention.

본 발명은 각종 섬유를 사용하여 직조 또는 편직하는 방법중에서 선택한 방법으로 직물원단을 제조하고, 당해 직물원단을 제조한 제직기(1)에서 제조된 직물원단(W)이 배출되는 출구(1a)측에서 일정 거리를 두고 직물지 권취용 말대(2)를 배치하되, 직물원단 출구와 직물지 권취용 말대에 이르는 구간에 염색장치(5) 또는 코팅장치(5')를 설치하여 배출되는 직물원단을 바로 염색하거나 코팅할 수 있게 한 구성이다.The present invention relates to a method for fabricating a textile fabric by a method selected from a method of weaving or knitting using various fibers and a method for fabricating a textile fabric (1) A dyeing device 5 or a coating device 5 'is installed in a section extending from the outlet of the fabric end and the winding end of the fabric so that the discharged fabric is directly dyed Or coating.

본원의 염색장치(5)는 외부에 2℃ ~ -20℃ 범위에서 용기의 내부 온도조절이 가능하도록 장치한 온도조절장치(50a)가 구비되고, 염색액(51)을 수용하게 되는 염액조(50)를 만들어 내부에 염액도포롤러(52)를 장치하고, 염액도포롤러 위에 탄성체로 된 압착롤러(53)를 장치하여 염액도포롤러와 압착롤러사이로 직물원단이 통과하여 염색되고, 염색된 직물원단이 배출되는 저면부 내측에 직물지에 도포된 과잉염료 제거용 나이프(54)를 장치하며, 상부에 휘산방지덮개를 설치하고, 염색액을 보충하는 염색액보충장치(56)와 염색액의 농도를 감지하는 염액농도감지장치(57)를 구비하여 이루어진다.The dyeing device 5 of the present invention is provided with a temperature adjusting device 50a for adjusting the internal temperature of the container in the range of 2 ° C to -20 ° C, 50 is made, and a dye applicator roller 52 is installed therein. A pressing roller 53 made of an elastic material is placed on the dye applicator roller, and the fabric is passed between the dye applicator roller and the pressing roller to be dyed. A dyed liquid replenishing device 56 for replenishing the dyeing solution, and a dyed liquid replenishing device 56 for replenishing the dyeing solution to the dyeing solution. And a sensing device 57 for sensing the concentration of the saline solution.

한편, 본 발명의 염색장치는 단일 또는 복수개가 설치될 수 있고, 본 발명의 염액조에 수용되는 염색액(51)은 유성아크릴수지, 유성폴리우레탄수지, 유성PVC수지, 유성에폭시수지 중에서 선택된 수지를 염료와 혼합하고 휘발성용제로 용해하여 조성된다.On the other hand, the dyeing apparatus 51 of the present invention may be provided with a single or a plurality of dyeing apparatuses, and the dyeing solution 51 contained in the dyeing tank of the present invention may contain a resin selected from oil-based acrylic resin, oily polyurethane resin, oily PVC resin and oily epoxy resin Mixed with a dye and dissolved in a volatile solvent.

또한 본 발명은 염색액의 염착과 건조를 위해 염색장치 외측에 송풍기를 배치하여 이루어지고, 직물지에 도포된 과잉염액을 제거하기 위해 과잉염료흡입기(6)를 더 설치하는 것이 포함될 수 있고, In addition, the present invention may include disposing a blower outside the dyeing apparatus for dyeing and drying the dyeing solution, and further comprising an excess dye inhaler 6 for removing the excess salt solution applied to the fabric,

또한 본 발명의 염색장치는 염료를 코팅액으로 변경하여 코팅장치로 사용할 수 있게 하는 것이 포함된다.
Further, the dyeing apparatus of the present invention includes changing the dye to a coating liquid so that the dye can be used as a coating apparatus.


1 : 제직기 1a : 출구
2 : 직물지 권취용 말대 5 : 염색장치
5' : 코팅장치 6 : 과잉염료 흡입기
7 : 송풍기 50 : 염액조
50a : 온도조절장치 51 : 염색액
52 : 염액도포롤러 53 : 압착롤러
54 : 과잉염료 제거용 나이프 55 : 염액휘산방지덮개
56 : 염색액보충장치 57 : 염액농도감지장치
1: loom 1a: outlet
2: thread winding machine 5: dyeing machine
5 ': Coating device 6: Excess dye inhaler
7: blower 50: salt tank
50a: Temperature control device 51: Dyeing liquid
52: Salt solution applying roller 53: Compression roller
54: Excessive dye removal knife 55: Anti-sulphate cover
56: dyeing solution replenishing device 57: salt concentration detecting device

Claims (6)

각종 섬유를 사용하여 직조 또는 편직 수단 중에서 선택한 방법으로 직물원단을 제조하고, 당해 직물원단을 제조한 제직기(1)에서 제조된 직물원단(W)이 배출되는 출구(1a)에서 일정 거리를 두고, 직물지 권취용 말대(2)를 배치하되, 직물원단 출구와 권취용 말대에 이르는 구간에 염색장치(5) 또는 코팅장치(5')를 하여 직물원단을 제직에 이어서 바로 염색하거나 코팅할 수 있게 한 직물원단의 연속 염색 및 코팅장치.
A fabric is manufactured by a method selected from weaving or knitting means by using various kinds of fibers and a predetermined distance is provided at an outlet 1a through which the fabric W produced in the weaving machine 1 manufactured by the weaving fabric is discharged (5) or a coating device (5 ') in a section extending from the exit of the fabric end to the winding end so that the fabric can be dyed or coated immediately following weaving Continuous dyeing and coating equipment for a textile fabric.
청구항 제1항에서,
염색장치(5)는 외부에 2℃ ∼ -20℃ 범위내에서 용기의 내부 온도조절이 가능하도록 장치한 온도조절장치(50a)가 구비되고, 염색액(51)이 수용되는 염액조(50)를 만들어 내부에 염액도포롤러(52)와, 탄성체로 된 압착롤러(53)를 장치하며, 염색된 직물원단이 배출되는 저면부 내측에 과잉염료 제거용 나이프(54)를 장치하고, 상부에 염액휘산방지덮개(55)를 설치하며, 염색액보충장치(56)와 염색농도감지장치(57)를 구비하여 이루어짐을 특징으로 하는 직물원단의 연속 염색 및 코팅장치.
The method according to claim 1,
The dyeing device 5 is provided with a temperature adjusting device 50a for adjusting the internal temperature of the container in the range of 2 ° C to -20 ° C and a salt solution tank 50 containing the dyeing solution 51, A dyeing roller 52 and a pressing roller 53 made of an elastic material are provided inside the apparatus and an excess dye removing knife 54 is placed inside the bottom portion where the dyed fabric is discharged. And a dyeing liquid replenishing device (56) and a dyeing density detecting device (57).
청구항 제1항에서 염색액은 유성아크릴수지, 유성폴리우레탄수지, 유성PVC수지 유성에폭시수지 중에서 선택한 수지와 염료 그리고 휘발성용제로 조성되는 것을 특징으로 하는 직물원단의 연속 염색 및 코팅장치.
The dyeing and coating apparatus according to claim 1, wherein the dyeing liquid is composed of a resin selected from an oil-based acrylic resin, an oil-based polyurethane resin, an oil-based PVC resin, and an epoxy resin, and a dye and a volatile solvent.
청구항 제1항에서,
염색장치는 단일 또는 복수개가 설치되는 것을 포함하는 직물원단의 연속 염색 및 코팅장치.
The method according to claim 1,
A dyeing apparatus comprising a single or a plurality of dyeing apparatuses.
청구항 제 1항에서,
염색장치는 과잉염료흡입기(6)와, 송풍기(7)를 더 구비하는 직물원단의 연속 염색 및 코팅장치.
The method according to claim 1,
The dyeing apparatus further comprises an excess dye inhaler (6) and a blower (7).
청구항 제1항에서,
코팅장치(5')는 염색액(51)을 코팅액으로 변경하여 직물원단에 코팅이 가능케 하는 것을 포함하는 직물원단의 연속 염색 및 코팅장치.
The method according to claim 1,
The coating apparatus (5 ') includes changing the dyeing solution (51) to a coating solution to enable coating on the fabric.
KR1020160148556A 2016-11-09 2016-11-09 Fabric continuous dyeing and coating equipment KR20180051791A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102608072B1 (en) * 2022-09-20 2023-11-29 백광인 Clothing dyeing apparatus
KR102611750B1 (en) * 2023-06-30 2023-12-08 김종극 Manufacturing method of vehicle airbag fabric

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