KR20180000829A - Fool proof system for factory automation line and method of operating thereof - Google Patents
Fool proof system for factory automation line and method of operating thereof Download PDFInfo
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- KR20180000829A KR20180000829A KR1020160079000A KR20160079000A KR20180000829A KR 20180000829 A KR20180000829 A KR 20180000829A KR 1020160079000 A KR1020160079000 A KR 1020160079000A KR 20160079000 A KR20160079000 A KR 20160079000A KR 20180000829 A KR20180000829 A KR 20180000829A
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- 230000037431 insertion Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 description 17
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
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- 230000010365 information processing Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/0723—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips the record carrier comprising an arrangement for non-contact communication, e.g. wireless communication circuits on transponder cards, non-contact smart cards or RFIDs
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The present invention relates to a full-proof system for a factory automation line and a method of operating the same, and more particularly, to a full-proof system for a factory automation line, The present invention relates to a full-proof system and method for operating a full-proof system in which a mis-insertion of a product is prevented in advance by double-determining whether a product on a predetermined schedule is input based on information.
Description
The present invention relates to a full-proof system for a factory automation line and a method of operating the same, and more particularly, to a full-proof system for a factory automation line, The present invention relates to a full-proof system and method for operating a full-proof system in which a mis-insertion of a product is prevented in advance by double-determining whether a product on a predetermined schedule is input based on information.
Automated systems are essential for mass production of products made in all manufacturing sectors, especially products with complex structures such as household appliances, automobiles, and aircraft, through repetitive processes.
The automation process is a system in which a machine automatically generates a large quantity of products in a short period of time using a computer and a variety of equipment. In a narrow sense, in the actual production of a product, local automation such as production process, automation of measurement and control, And in a broader sense, a system technology that efficiently and organically combines all production activities from order receipt to shipment of the product.
In this way, factory automation system is widely used in production lines of automobiles and electronic products, thereby contributing to productivity improvement and industrial change as well as reducing labor cost of workers.
However, in a direct production process such as a process of automatically assembling parts, a lot of automation technology has been applied. However, in the process of inputting a part (or product) into the process, Can not completely solve the worker's mistakes as the person confirms it with the naked eye.
Recently, a system for automatically recognizing a barcode or RFID of a product input into a process has been introduced. However, even in this case, there is still a possibility that a worker may make a mistake because the operator must confirm the misplacement of the product based on the recognized information.
Therefore, in order to solve such a problem, a factory automation system needs to be applied to a so-called full-proof system, which can fundamentally prevent human error.
SUMMARY OF THE INVENTION The present invention has been made in order to solve the problems described above, and an object of the present invention is to provide an information processing apparatus and method, And a method of operating the pull proof system and a method of operating the pull proof system, which can prevent mis-insertion of a product by double-determining whether or not a product on a schedule scheduled in advance is inserted.
A full proof system for preventing mis-insertion of a product in an automation line of a factory according to an embodiment of the present invention includes a tag recognition unit for recognizing a tag attached to a product input into a specific process and extracting order information for the product, ; A first determining unit for comparing the order information with planned order information on a scheduler to determine whether the product is a product corresponding to a current input order and outputting OK or NG; A sensor unit for sensing a shape or size of the product; A second determination unit for comparing the measured value transmitted from the sensor unit with a criterion for planned order information on the scheduler to determine whether the product is a product corresponding to a current input order and outputting OK or NG; And an operation unit for outputting an abnormality occurrence signal and stopping the process when at least one of the information output from the first determination unit and the second determination unit is NG.
The second determination unit may include a database storing a determination reference including a reference measurement value and a tolerance measured in advance for each order information of products that can be input into the process; And retrieving, from the database, a determination criterion corresponding to the planned order information on the scheduler and confirming that the measured value meets a tolerance for the reference measurement value of the criterion, And outputting an OK or NG signal.
In addition, the sensor unit may be composed of one or more sensors selected from a laser sensor, a machine vision, a touch probe, and a vacuum sensor according to a characteristic shape of each product.
A method of operating a full proof system including a tag recognition unit, a first determination unit, a sensor unit, a second determination unit, and an operation unit according to an exemplary embodiment of the present invention to prevent mis- A) recognizing the tag and extracting order information for the product when the tag-attached product is inserted into a specific process; B) comparing the order information with planned order information on a scheduler to determine whether the product is a product corresponding to a current input order and outputting OK or NG; C) sensing and transmitting the shape or size of the product to the sensor unit; The second determination unit compares the measurement value transmitted from the sensor unit with the determination reference corresponding to the planned order information on the scheduler to determine whether the product is the product corresponding to the current input order and outputs OK or NG ) step; And e) outputting an abnormality occurrence signal and stopping the process when at least one of the information output from the first determination unit and the second determination unit is NG, by the operation unit.
The method may further include storing in the database a determination reference including a reference measurement value and a tolerance measured in advance for each order information of products that can be input into the specific process before the step c) The step d) invokes a decision criterion corresponding to the planned order information on the scheduler from the database and confirms that the measure meets the tolerance for the reference measure of the decision criterion, It can be determined whether the product is a corresponding product.
The present invention can fundamentally solve the operator's mistake by double checking whether the product matches the planned order information on the scheduler of the MES based on the tag information and the shape information of the yarn product input to each process, Can be managed and monitored in real time.
The present invention can be applied to all manufacturing fields. Especially, it can be utilized as a safety device to prevent mis-insertion of raw materials, components, products, and the like into the process line.
1 is a schematic block diagram of a full proof system according to an embodiment of the present invention;
2 is a flow chart illustrating a method of operating a full proof system in accordance with an embodiment of the present invention.
Hereinafter, the technical idea of the present invention will be described more specifically with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are included to provide a further understanding of the technical concept of the present invention, are incorporated in and constitute a part of the specification, and are not intended to limit the scope of the present invention.
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a full-proof system applied to prevent mis-insertion of products in an automation line of a factory.
A fool proof system is a system that can perform processing facilities appropriately even in the precision machining industry, even if the skill level is low. It also prevents malfunctions caused by human and mechanical factors, thereby improving quality, efficiency and safety. It is a production management system that can prevent human errors by automatically stopping the process when mistakes or omissions occur.
Such a full-proof system would have to be applied to a factory automation system even if it takes a lot of construction cost, considering the cost of loss when a component is mistakenly manufactured and a problem occurs.
1 is a schematic block diagram of a full-proof system according to an embodiment of the present invention. As shown in the figure, a full proof system according to an embodiment of the present invention includes a
The
The
Generally, a factory automation line is managed by a Manufacturing Execution System (MES) 10, which manages the operation of all facilities of the plant and monitors the progress of the production process The scheduler manages the schedule for each process (information on how many products should be currently operated for each specific process), and manages all resources (manpower, etc.) in the production process, , Equipment, and materials) as well as production-related quality data. The MES 10 is a network in which an operating computer installed to collect manufacturing process data for each manufacturing process step is connected to one or more manufacturing process control servers through a network.
The
Meanwhile, the
As a specific example, when the product is a simple type part such as a raw material, the
The
Specifically, the
The database is a memory in which a determination reference including a reference measurement value and an allowance tolerance measured in advance for each order information of products that can be input into the process is stored. For example, when the
Similarly to the
Lastly, when at least one of the information output from the
Meanwhile, as described above, the
The display unit can be updated every time a product is inserted into the display unit, and the position of the equipment into which the product is inserted, the product input time, the order information, and the processing result of the operation unit can be displayed. Therefore, the operator can know the current progress at a glance, can immediately recognize the position where the abnormality occurs, and can take necessary measures.
FIG. 2 is a flowchart illustrating an operation method of a full-proof system according to an embodiment of the present invention.
Hereinafter, a method of operating the full proof system according to an embodiment of the present invention will be described step by step with reference to FIG.
First, when a tagged product is inserted into a specific process, the
(C) a step (S300) of sensing the shape or size of the product by the
If at least one of the information output from the
Although not shown in the drawings, the step of storing the determination reference including the reference measurement value and the tolerance previously measured for each order information of the products that can be put into the specific process before the step c) is stored in the database do. Thus, in step d), a determination criterion corresponding to the planned order information on the scheduler is retrieved from the database, and by confirming that the measurement satisfies the tolerance for the reference measurement value of the criterion, It is determined whether the product is a corresponding product, and OK or NG is output.
The present invention is a method for determining whether a product is misplaced by comparing order information of a real product arriving at a process with order information on a scheduler of the MES (10) It is possible to apply any one of the methods of judging whether or not the product is misplaced, but it is effective to prevent mis-insertion of the product with excellent reliability by designing the redundant structure by applying both of the above two methods .
It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
10: MES
100: tag recognition unit
200: first judgment unit
300:
400: second judgment unit
500:
Claims (5)
A tag recognizing unit (100) for recognizing a tag attached to a product input into a specific process and extracting order information for the product;
A first determination unit (200) for comparing the order information with planned order information on a scheduler to determine whether the product is a product corresponding to a current input order and outputting OK or NG;
A sensor unit 300 for sensing the shape or size of the product;
A second determination unit for comparing the measurement value transmitted from the sensor unit 300 with a determination criterion for the planned order information on the scheduler to determine whether the product is a product corresponding to the current input order and outputting OK or NG, (400); And
An operation unit 500 for outputting an abnormality occurrence signal and stopping the process if at least one of the information output from the first determination unit 200 and the second determination unit 400 is NG;
Lt; / RTI >
The second determination unit (400)
A database storing a determination reference including a reference measurement value and a tolerance measured in advance for each order information of products that can be input into the process; And
A determination criterion corresponding to the planned order information on the scheduler is retrieved from the database to confirm whether the measured value meets the tolerance for the reference measurement value of the criterion, And outputs OK or NG;
Wherein the full-proof system comprises:
The sensor unit (300)
Wherein the sensor is configured by at least one sensor selected from a laser sensor, a machine vision sensor, a touch probe, and a vacuum sensor according to a characteristic shape of each product.
a step S100 of recognizing the tag and extracting order information for the product when the tagged product is inserted into a specific process;
b) comparing the order information with planned order information on the scheduler, and determining whether the product is a product corresponding to a current order of input, and outputting OK or NG (S200);
c) sensing (S300) the shape or size of the product by the sensor unit (300);
d) The second determination unit 400 compares the measurement value delivered from the sensor unit 300 with a determination criterion corresponding to the planned order information on the scheduler, and determines whether the product is a product corresponding to the current insertion order And outputting OK or NG (S400); And
e) If at least one of the information output from the first determination unit 200 and the second determination unit 400 is NG, the operation unit 500 outputs an abnormality generation signal and stops the process Step S500;
Lt; RTI ID = 0.0 > 1, < / RTI >
Prior to step c)
Storing a determination criterion including a reference measurement value and an allowable tolerance, which are measured in advance by order information of products that can be input into a specific process, in a database;
Further comprising:
The step d)
A determination criterion corresponding to the planned order information on the scheduler is retrieved from the database and whether the measured value meets a tolerance for the reference measurement value of the criterion is checked to determine whether the product is a product corresponding to the current insertion order The method comprising the steps of:
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD890662S1 (en) | 2018-12-20 | 2020-07-21 | Samsung Electronics Co., Ltd. | Dashboard for vehicle |
KR102275909B1 (en) | 2021-03-09 | 2021-07-08 | 서석천 | Zipper slider |
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JP2003067031A (en) * | 2001-08-28 | 2003-03-07 | Matsushita Electric Works Ltd | Data tracking system and method for processing and assembly lines |
JP2008235504A (en) * | 2007-03-20 | 2008-10-02 | Mitsubishi Electric Corp | Assembly inspection device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD890662S1 (en) | 2018-12-20 | 2020-07-21 | Samsung Electronics Co., Ltd. | Dashboard for vehicle |
KR102275909B1 (en) | 2021-03-09 | 2021-07-08 | 서석천 | Zipper slider |
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