KR20170111530A - Adhesive Spreading Apparatus - Google Patents
Adhesive Spreading Apparatus Download PDFInfo
- Publication number
- KR20170111530A KR20170111530A KR1020160037139A KR20160037139A KR20170111530A KR 20170111530 A KR20170111530 A KR 20170111530A KR 1020160037139 A KR1020160037139 A KR 1020160037139A KR 20160037139 A KR20160037139 A KR 20160037139A KR 20170111530 A KR20170111530 A KR 20170111530A
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- South Korea
- Prior art keywords
- workpiece
- drying
- adhesive
- booth
- application
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/80—Arrangements in which the spray area is not enclosed, e.g. spray tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K5/00—Arrangement or mounting of internal-combustion or jet-propulsion units
- B60K5/12—Arrangement of engine supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Coating Apparatus (AREA)
Abstract
The present invention relates to an automatic precision coating device for a component for vibration damping of an automobile, and more particularly, to an automatic precision coating device for a vehicle vibration damping component, And dust-proof bushing inner pipe and outer pipe to minimize the generation of dust. A drawing-in part for inputting and discharging a workpiece; A preheating part for preheating the workpiece; A plurality of application parts for applying an adhesive to the workpiece by a spray unit; And a drying part for drying the workpiece to which the adhesive is applied by each of the coated parts, wherein each of the parts is disposed on a rotary table for rotationally supplying a workpiece, And a clamping assembly provided on the rotary plate for circumscribing or in contact with the workpiece and clamping the workpiece. The clamping assembly includes:
That is, the present invention provides a coating device capable of automatically applying an adhesive to an inner surface or an outer surface of a vibration damping bushing, particularly an automotive vibration damping coating device, thereby improving the quality of the product and minimizing the defective rate of the product, The autocorrelation of automotive vibration damping components is proposed.
Description
The present invention provides automotive vibration attenuating parts, in particular, an automobile which can improve the quality of a product by providing an application device capable of automatically applying and precisely applying an adhesive to the inner or outer surface of an anti-vibration bushing, And more particularly, to an automatic precision applying apparatus for vibration damping parts.
The vehicle continuously receives vibrations or shocks from the road surface through the wheels during driving, thereby providing a shock absorber between the vehicle body and the axle to prevent the shock and vibration from being directly transmitted to the vehicle body, thereby improving ride comfort and running stability.
The pivot portion of the suspension link mechanism is provided with a ball joint, a screw bushing, a rubber bushing, etc. In order to mitigate vibration and impact from the road surface and to secure stability and stability, Rubber bushings are widely used.
Since the anti-vibration bushing parts for automobiles are subjected to a large load depending on the application position, when there is adhesion failure between the metal pipe part and the rubber inside, damage and detachment often cause significant performance and safety problems.
For this reason, the process of applying the adhesive to the inner pipe of the rubber bushing is a very important process which determines the quality of the rubber bushing component.
However, in the conventional adhesive applying apparatus, it is possible to process a product having a simple shape, but it is difficult to apply the product to a product having a complicated shape, and in particular, it is impossible to apply the product on the inner surface.
As a result, the application process of products having a complicated shape at present is performed by the manual operation of the operator, and there is a problem that replacement of the JIG or PIN is required in accordance with the specification change of the product, and preparation time is long.
For this reason, application of a product having a complicated shape at present is remarkably lowered in productivity compared to other processes, and it is difficult to produce a stable product due to the degree of application depending on the skill of a worker, and it is difficult to spray at a constant speed. There is a problem in that defects are continuously generated.
Also, the adhesive sprayed by the turbulence phenomenon generated in the application booth scatters, thereby reducing the adhesion rate of the adhesive, and also exposing the worker to the dust generated during the process, which adversely affects the work environment.
In addition, in the case of conventional coating apparatuses, it is easy to incorporate flammable substances in the drying apparatus, thereby exposing the apparatus to the risk of fire. In the case of the actual adhesive application process, one or two fire accidents occur annually.
In addition, the hot-air drying apparatus, which is commonly used in the drying process, has a difficulty in maintaining a constant temperature, so that when the temperature control fails, the rate of occurrence of defects due to the flowing down of the adhesive is high and it is difficult to secure the reliability of the product. And it is in urgent need of improvement.
In addition, most current manufacturers of rubber bushing parts use manual spraying method to apply adhesives directly. Therefore, it is necessary to uniformly apply the adhesive to the inside of the cylindrical metal pipe due to non-uniform amount of adhesive application, unevenness of film thickness, There is a problem that a large number of defects occur.
In the adhesive application process, the worker bends his / her waist to apply heavy materials such as product and iron, and rotates to perform a coating operation. At this time, since the waist is bent and the worker manually rotates the table, the worker may cause musculoskeletal diseases , There is a problem that the worker tilts the body into the application booth in order to rotate the table, thereby exposing the human body to the spraying liquid, thereby causing a high possibility of causing skin diseases and respiratory disorders.
Accordingly, there is an urgent need to develop a coating apparatus capable of improving the above-described conventional problems, improving the working environment, and improving the quality and productivity of the product.
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems,
It is an object of the present invention to provide a coating device capable of automatically applying an adhesive to an inner surface or an outer surface of a vibration damping bushing and capable of applying the adhesive automatically to improve the quality of the product and to minimize the defect rate of the product, .
In addition, since the clamping assembly is configured such that the fixing jig is variable in the shape of the product or the application position of the adhesive, it is possible not only to produce various products by a single application device, Another aim is to enable precise application.
Further, according to the present invention, since the spray nozzle of the spray unit is configured to be movable in the up and down direction, even when the shape of the workpiece is asymmetrical, it is possible to precisely apply the spray nozzle, and the position of the spray nozzle is adjusted close to the spray nozzle, Another goal is to minimize losses.
The present invention is also directed to minimizing energy loss by reheating and supplying air with residual heat remaining after drying in a drying booth, by reducing the risk of fire and electric power consumption by using a steam drying system in the drying part It is another purpose.
Further, according to the present invention, the harmful gas is introduced to the dry dust collecting unit by introducing the double dust collecting means, and the dust component is removed by the wet dust collecting unit using the water to suppress turbulence generation in the application booth, It is another object of the present invention to increase the adhesion rate of the adhesive, thereby minimizing expensive adhesive waste, and to improve the dust collection efficiency.
Further, the present invention introduces an inspection means for detecting the shape of the product and the application state of the product surface, thereby inspecting the defective product, the partially uncoated product, and the missing product in the previous process, Another aim is to minimize the defect rate.
An automatic precision package of a component for vibration damping of a vehicle according to the present invention comprises: a take-out part for inputting and discharging a workpiece; A preheating part for preheating the workpiece; A plurality of application parts for applying an adhesive to the workpiece by a spray unit; And a drying part for drying the workpiece to which the adhesive is applied by each of the coated parts, wherein each of the parts is disposed on a rotary table for rotationally supplying a workpiece, And a clamping assembly provided on the rotary plate for circumscribing or in contact with the workpiece and clamping the workpiece. The clamping assembly includes:
The clamping assembly according to the present invention may further include a driving unit for moving the fixing jig in an inward direction or an outward direction with respect to a radial direction of the rotary plate.
The spray unit according to the present invention is characterized in that it comprises a plurality of injection nozzles and an ascending and descending portion for allowing the respective injection nozzles to move up and down.
The drying part according to the present invention comprises a drying booth having an inlet portion, a steam generating portion disposed adjacent to the drying booth, a heat exchanging portion for exchanging heat between the steam and air supplied by the steam generating portion, And a supply fan for supplying heated air to the inflow portion.
The drying part may further include a suction part connecting the drying booth to the heat exchanging part and reheating the air in the drying booth by sucking the air into the heat exchanging part.
The application booth of the coated part according to the present invention is further provided with a dual dust collecting unit including a dry dust collecting unit for collecting harmful gas and a wet dust collecting unit disposed in the application booth for removing dust components do.
All or a part of each of the ports according to the present invention is further provided with an inspection means for detecting the shape of the workpiece or the coating state of the surface.
The inspection means according to the present invention includes an image capturing unit and a monitoring unit for displaying the processing object.
And a screen door configured to divide the parts according to the present invention and to be able to open and close.
The automatic precision package of the vibration damping part according to the present invention is capable of injecting the precise position at the time of injection so that the coating thickness is uniform so that it is possible to secure the stable quality by eliminating the difference in the quality of the product occurring in the conventional manual operation, It is possible to prevent the loss of the expensive adhesive through the maintenance of the thickness.
In addition, the present invention can automatically keep the working environment more pleasant by applying the adhesive automatically, prevent a safety accident of the respiratory system that may occur during the operation, It is possible to eliminate the fire vulnerability inherently.
Further, the present invention can significantly increase the productivity by improving the production speed through full automation of the coating device, and can improve the dust collecting efficiency by mixing the harmful gas and dust generated at the time of spraying the adhesive agent in the spray booth using wet and dry methods have.
In addition, the present invention can improve the quality of the product, minimize the defect rate of the product, and improve the productivity by providing a coating device capable of automatically applying an adhesive to the inner or outer surface of the vibration damping bushing, .
In addition, since the clamping assembly is configured such that the fixing jig is variable in the shape of the product or the application position of the adhesive, it is possible not only to produce various products by a single application device, Precision coating can be performed.
Further, according to the present invention, since the spray nozzle of the spray unit is configured to be movable in the up and down direction, even when the shape of the workpiece is asymmetrical, it is possible to precisely apply the spray nozzle, and the position of the spray nozzle is adjusted close to the spray nozzle, The loss can be minimized.
In addition, the drying part of the present invention can reduce the fire risk and the power consumption by using the steam drying system, and can minimize the energy loss by reheating the air remaining after drying in the drying booth in the heat exchanger .
Further, according to the present invention, the harmful gas is introduced to the dry dust collecting unit by introducing the double dust collecting means, and the dust component is removed by the wet dust collecting unit using the water to suppress turbulence generation in the application booth, Thereby increasing the adhesion rate of the adhesive, minimizing the expensive adhesive waste, and improving the dust collecting efficiency.
Further, the present invention introduces an inspection means for detecting the shape of the product and the application state of the product surface, thereby inspecting the defective product, the partially uncoated product, and the missing product in the previous process, The defect rate can be minimized and the productivity can be improved.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a plan view and a side view showing an automatic precision packaging value of a vehicle vibration damping component according to the present invention;
2 is a plan view and a side view of a rotary table according to the present invention,
3 is a block diagram illustrating a clamping assembly in accordance with the present invention;
Figure 4 is a side view showing the composition unit of a clamping assembly according to the invention,
5 is a side view showing a spray unit according to the present invention,
6 is a conceptual diagram showing a drying system of a drying part according to the present invention,
Fig. 7 is a conceptual diagram showing a dual dust collecting device according to the present invention,
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the automatic precision packaging value of a vehicle vibration damping component according to the present invention will be described in detail with reference to the accompanying drawings.
In the present specification, the workpiece to be operated in the present invention not only covers dustproof parts such as a rubber bushing and the like, which are installed in a link mechanism and a pivot part of a vehicle suspension system for attenuating automobile vibration, A bushing having a cylindrical shape or a similar shape, and the like.
Thus, the workpieces referred to below are meant to be collectively referred to as the above-described components, unless otherwise specified.
1 to 7, the automatic precision packaging device according to the present invention includes:
A preheating
That is, as shown in FIG. 1, the automatic precision packaging device according to the present invention includes an
1, the corresponding process is performed in each part in the counterclockwise direction on the basis of the draw-in
A plurality of
2, the rotating table 10 includes a
In this case, the
The clamping
At this time, the fixing
When the adhesive agent is applied to the inner surface of the workpiece B in this case, the workpiece B is fixed with the workpiece B in the state where the workpiece B is disposed on the rotating wave Each of the fixing
Conversely, when the adhesive agent is applied to the outer surface of the workpiece B, the fixing
The clamping
In addition, during the drying process of the drying part 400, the coated surface is uniformly brought into contact with the heated air flowing into the drying
In this case, it is possible to arrange the detection sensor in the
The driving unit 60 for rotating the
That is, the drive unit 60 includes a mounting
Therefore, when the
Accordingly, as shown in FIG. 4, the driving
Here, it is preferable that a position sensor S is provided at the tip of the sliding
The driving unit for moving the fixing
In this case, when the workpiece B is detected by the detection sensor as described above, each of the fixing
As shown in FIG. 5, the automatic precision package according to the present invention is characterized in that each of the
The
The
Therefore, the
That is, the spraying
In addition, by doing so, the loss of the adhesive can be prevented, and the coating thickness can be controlled by precisely controlling the injection amount.
In addition, when the coating operation is carried out by detecting the position of the workpiece (B) transferred by using a sensing sensor or a position sensor as described above and spraying the adhesive agent, the amount of spraying can be minimized, So that it can be minimized.
After the application of the adhesive is performed by the
6, each drying part includes a
First, the steam generating unit 41 of the drying part is constructed of a steam boiler to prevent the risk of fire by supplying steam, a heat exchanging unit 42 is disposed above the steam generating unit 41, 42 comprises a
The air introduced into the
The heated air thus injected comes into contact with the application surface of the work (B) to dry the work surface of the work (B). In this case, the heated air, that is, the drying optimum temperature is preferably about 60 to 70 ° C .
In this case, since the heated air introduced into the
Also, when an automatic temperature controller is introduced to automatically control the drying temperature, it is possible to minimize the temperature drift during operation, thereby maintaining the proper temperature constantly, thereby improving the quality of the product.
7, the
The dry
Next, the wet
The water thus supplied forms a water screen or a wet curtain inside the
The harmful substances flowing down to the bottom of the
In the case of using the dual dust collecting means 50 configured as described above, that is, both the dry and wet type, it is possible to maximize the dust collecting efficiency, thereby suppressing the occurrence of turbulence in the
On the other hand, it is preferable that all or part of each port according to the present invention is further provided with an inspection means for detecting the shape of the workpiece (B) or the coating state of the surface.
It is preferable that the inspecting means detects defective and partially unapplied products and missing products in the previous process so that the shape of the product and uniformity of application of the surface can be determined,
To this end, it is preferable that an image photographing section is provided in a front part of each part and a parallel heat image process is executed.
Furthermore, a monitoring unit is installed so as to be operable with the inspection means in order to perform the detection operation by the inspection means in real time and to apply it to the process, and the detection result by the inspection means is displayed in real time, , And by taking corrective action, the defect rate can be reduced
Further, it is preferable that the automatic stop device is introduced so as to automatically stop the advancing process at the time of the failure determination by the inspection means, so that the process management can be efficiently operated and the defective rate can be reduced.
When the workpiece B flows in the inlet /
The workpiece B preheated in the preheating
The first coated and dried workpiece B is then transferred to the second
In this case, the booth of each part is provided with a
In order to smoothly control the automatic precision packaging device according to the present invention, it is preferable that a control panel constituted by a touch panel is introduced. By this, it is possible to monitor the operation state or abnormality of the entire system of the apparatus, .
While the present invention has been described with reference to the accompanying drawings, it is to be understood that the invention is not limited to the specific details and various modifications, Should be construed as being included in the scope of the present invention.
10: rotary table 20: clamping assembly
30: Spray unit 40: Drying booth
50: dust collection means 60: drive unit
80: Screen door 100:
200: preheating part 300: dispensing part
400: Dry part
Claims (9)
A preheating part (200) for preliminarily heating the work (B);
A plurality of application parts (300) for applying an adhesive to the work (B) by a spray unit (30); And
And a drying part (400) for drying the work (B) coated with the adhesive by each of the coated parts,
Each of the parts is disposed on a rotary table 10 for rotationally supplying a workpiece B,
A rotary plate 21 which is rotatably disposed on the rotary table 10 and is rotatable and on which the workpiece B is placed; a rotary plate 21 provided on the rotary plate 21 to circumscribe or in contact with the workpiece B, And a clamping assembly (20) composed of a fixing jig (23) for clamping the workpiece (B).
Wherein the clamping assembly (20) further includes a driving unit for moving the fixing jig (23) in an inward direction or an outward direction with respect to a radial direction of the rotary plate (21) Automatic precision dispensing device.
A plurality of injection nozzles 31,
And an ascending / descending section (32) for moving the injection nozzles (31) in the vertical direction.
A drying booth 40 having an inlet 40a,
A steam generating unit 41 disposed adjacent to the drying booth 40,
A heat exchanging part 42 for exchanging heat between the steam supplied by the steam generating part 41 and air,
And a supply fan (43) for supplying air heated by the heat exchanging part (42) to the inflow part (40a).
The drying part 400 includes a suction part 44 for connecting the drying booth 40 and the heat exchanging part 42 and for reheating the air in the drying booth 40 by the heat exchanging part 42, Further comprising an automatic precision applying device for a part for vibration damping of a vehicle.
The application booth 330 of the application part is provided with a dry dust collecting part 51 for collecting harmful gas and a wet dust collecting part 53 disposed in the application booth 330 for removing dust components, Further comprising a means (50) for automatically reducing the vibration of the vehicle.
Wherein all or a part of each of the ports is further provided with an inspection means for detecting the shape of the workpiece (B) and the coating state of the surface.
Wherein the inspection means comprises an image pickup section and a monitoring section for displaying the workpiece (B).
Further comprising a screen door (80) configured to divide each part and to be able to open and close.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020160037139A KR20170111530A (en) | 2016-03-28 | 2016-03-28 | Adhesive Spreading Apparatus |
Applications Claiming Priority (1)
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KR1020160037139A KR20170111530A (en) | 2016-03-28 | 2016-03-28 | Adhesive Spreading Apparatus |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109046818A (en) * | 2018-10-08 | 2018-12-21 | 江阴市新万沅机件有限公司 | A kind of Antirust corrosion-resistant electrostatic powder spraying device based on stamping parts |
CN109078796A (en) * | 2018-11-08 | 2018-12-25 | 宁波金帅集团有限公司 | A kind of producing device automating washing machine metal plate |
CN109701828A (en) * | 2019-02-27 | 2019-05-03 | 肖金坚 | A kind of dispenser for LED lamp production |
CN109821682A (en) * | 2017-11-23 | 2019-05-31 | 恒信自动化(大连)有限公司 | Automatic spraying device with assembling, disassembling function |
CN111744703A (en) * | 2020-07-08 | 2020-10-09 | 台州蓝锐机电科技有限公司 | Manufacturing and processing method of stainless steel door and window |
CN111940214A (en) * | 2020-08-21 | 2020-11-17 | 东莞市联匠智能装备有限公司 | Multi-process robot automatic production line and automatic production method |
CN112170081A (en) * | 2020-10-05 | 2021-01-05 | 金卫明 | Spraying device is used in production and processing of unmanned aerial vehicle wing |
CN115365079A (en) * | 2022-09-13 | 2022-11-22 | 苏州傲尔林格塑胶有限公司 | Automatic feeding and preheating equipment |
CN117046663A (en) * | 2023-10-10 | 2023-11-14 | 共赢装备制造有限公司 | Uniform spraying device for rust-proof paint of iron castings |
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2016
- 2016-03-28 KR KR1020160037139A patent/KR20170111530A/en active IP Right Grant
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109821682A (en) * | 2017-11-23 | 2019-05-31 | 恒信自动化(大连)有限公司 | Automatic spraying device with assembling, disassembling function |
CN109821682B (en) * | 2017-11-23 | 2024-01-12 | 恒信自动化(大连)股份有限公司 | Automatic spraying device with assembling and disassembling functions |
CN109046818B (en) * | 2018-10-08 | 2023-10-20 | 江阴市新万沅机件有限公司 | Rust-proof corrosion-resistant electrostatic powder spraying device based on stamping part |
CN109046818A (en) * | 2018-10-08 | 2018-12-21 | 江阴市新万沅机件有限公司 | A kind of Antirust corrosion-resistant electrostatic powder spraying device based on stamping parts |
CN109078796A (en) * | 2018-11-08 | 2018-12-25 | 宁波金帅集团有限公司 | A kind of producing device automating washing machine metal plate |
CN109701828A (en) * | 2019-02-27 | 2019-05-03 | 肖金坚 | A kind of dispenser for LED lamp production |
CN109701828B (en) * | 2019-02-27 | 2020-10-30 | 叶鼎鼎 | A point gum machine for production of LED lamps and lanterns |
CN111744703A (en) * | 2020-07-08 | 2020-10-09 | 台州蓝锐机电科技有限公司 | Manufacturing and processing method of stainless steel door and window |
CN111744703B (en) * | 2020-07-08 | 2021-11-30 | 莆田市睿光信息技术有限公司 | Manufacturing and processing method of stainless steel door and window |
CN111940214A (en) * | 2020-08-21 | 2020-11-17 | 东莞市联匠智能装备有限公司 | Multi-process robot automatic production line and automatic production method |
CN112170081A (en) * | 2020-10-05 | 2021-01-05 | 金卫明 | Spraying device is used in production and processing of unmanned aerial vehicle wing |
CN115365079A (en) * | 2022-09-13 | 2022-11-22 | 苏州傲尔林格塑胶有限公司 | Automatic feeding and preheating equipment |
CN117046663A (en) * | 2023-10-10 | 2023-11-14 | 共赢装备制造有限公司 | Uniform spraying device for rust-proof paint of iron castings |
CN117046663B (en) * | 2023-10-10 | 2023-12-19 | 共赢装备制造有限公司 | Uniform spraying device for rust-proof paint of iron castings |
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