CN109046818B - Rust-proof corrosion-resistant electrostatic powder spraying device based on stamping part - Google Patents
Rust-proof corrosion-resistant electrostatic powder spraying device based on stamping part Download PDFInfo
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- CN109046818B CN109046818B CN201811165283.XA CN201811165283A CN109046818B CN 109046818 B CN109046818 B CN 109046818B CN 201811165283 A CN201811165283 A CN 201811165283A CN 109046818 B CN109046818 B CN 109046818B
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- 238000005507 spraying Methods 0.000 title claims abstract description 66
- 239000000843 powder Substances 0.000 title claims abstract description 63
- 238000005260 corrosion Methods 0.000 title claims abstract description 13
- 230000007797 corrosion Effects 0.000 title claims description 7
- 238000007789 sealing Methods 0.000 claims abstract description 45
- 238000005192 partition Methods 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000003068 static effect Effects 0.000 claims description 6
- 239000004482 other powder Substances 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000007921 spray Substances 0.000 abstract description 9
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 238000000576 coating method Methods 0.000 abstract description 4
- 239000000428 dust Substances 0.000 description 5
- 238000001914 filtration Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000006115 industrial coating Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229940098458 powder spray Drugs 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/081—Plant for applying liquids or other fluent materials to objects specially adapted for treating particulate materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/40—Construction elements specially adapted therefor, e.g. floors, walls or ceilings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
- B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/082—Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects
- B05B5/084—Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects the objects lying on, or being supported above conveying means, e.g. conveyor belts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses an anti-rust and anti-corrosion electrostatic powder spraying device based on a stamping part, and relates to the technical field of electrostatic powder spraying. The invention comprises a box body, a baffle plate, a first door plate, a second door plate, a screw rod mechanism and a transmission part, wherein the baffle plate is positioned in the middle part of the box body, the baffle plate divides the box body into a spraying cavity and a curing cavity, two ends of the box body are respectively fixed with a cover body, one surface of the cover body is fixed with a shell, and one surface of the cover body is fixed with two groups of transverse plates. According to the invention, the box body is divided into the spraying cavity and the curing cavity by the partition plate, so that sprayed workpieces can be cured rapidly, the T-shaped groove is arranged for transferring the transmission piece, the through holes are arranged for transferring the workpieces, the through holes are convenient to seal by the first door plate and the second door plate, the T-shaped groove is convenient to seal by the third electric push rod and the T-shaped sealing plate, and the problems that the traditional electrostatic powder spraying device is inconvenient to spray a plurality of coatings and has poor spraying effect are solved.
Description
Technical Field
The invention belongs to the technical field of electrostatic powder spraying, and particularly relates to an anti-rust and anti-corrosion electrostatic powder spraying device based on stamping parts.
Background
The electrostatic powder spraying method has almost the same working principle as that of common liquid paint, and is different in that the powder spraying is dispersed rather than atomized, and the paint sprayed by an electrostatic powder spray gun makes the powder particles negatively charged while dispersing, and the charged powder particles are coated on a grounded object under the action of airflow and electrostatic attraction and then heated, melted and solidified into a film. Electrostatic powder spraying is a powder coating process that is a dominant location in the field of industrial coating.
Traditional electrostatic powder spraying device places powder storage tank, high-voltage electrostatic power and shower nozzle position on the support, and handheld shower nozzle portion sprays, and work efficiency is lower and excessively extravagant manpower and materials, need place the work piece in the curing room simultaneously after the individual layer spraying and solidify, however, to spraying two kinds or more than two kinds, the technology is too complicated, need spray earlier the spraying and solidification after the solidification continues the spraying and the solidification of second floor powder, can cause the condition that the powder dropped simultaneously at the removal in-process to influence the spraying effect.
Disclosure of Invention
The invention aims to provide an anti-rust and anti-corrosion electrostatic powder spraying device based on a stamping part, wherein a box body is divided into a spraying cavity and a curing cavity through the partition plate, a sprayed workpiece can be rapidly cured, a T-shaped groove is arranged for transferring a transmission part, the workpiece is convenient to transfer through the through hole, the through hole is convenient to seal through hole through the first door plate and the second door plate, the T-shaped groove is convenient to seal through the third electric push rod and the T-shaped sealing plate, and the problems that the traditional electrostatic powder spraying device is inconvenient to spray a plurality of coatings and poor in spraying effect are solved.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to an anti-rust anti-corrosion electrostatic powder spraying device based on a stamping part, which comprises a box body, a partition plate, a first door plate, a second door plate, a screw rod mechanism and a transmission part;
the partition board is positioned in the middle of the box body, and divides the box body into a spraying cavity and a curing cavity;
two ends of the box body are respectively fixed with a cover body, one surface of the cover body is fixed with a shell, one surface of the cover body is fixed with two groups of transverse plates, and one group of transverse plates is fixed with a first guide rod;
a T-shaped groove and a through hole are formed in one surface of the cover body and one surface of the partition plate, and a groove is formed in one inner wall of the through hole;
a group of connecting plates and a supporting plate are fixed on one surface of the partition plate, a first electric push rod is fixed on one surface of the supporting plate, and a second guide rod is fixed between the connecting plates and the supporting plate;
the novel door is characterized in that a first sealing block is fixed on one surface of the first door plate, thirty universal balls are fixed on one surface of the first sealing block, friction force between the first sealing block and the cover body is reduced by the universal balls, five first sliding rods are fixed on the other surface of the first door plate, a supporting plate is slidably matched with the first sliding rods, a group of first guide holes are formed in the supporting plate, the first guide holes are in clearance fit with the first guide rods, four springs are fixed between the supporting plate and the first door plate, the springs are arranged on the outer surface of the first sliding rods in a surrounding mode, and elasticity is provided for matching of the first sealing block and the through holes by the springs;
a second sealing block is fixed on one surface of the second door panel, a group of second sliding rods are fixed on the other surface of the second door panel, a support pad is slidably matched with one group of second sliding rods, a second electric push rod is fixedly penetrated on the support pad, the output end of the second electric push rod is fixedly connected with one surface of the second door panel, a group of sliding blocks are fixed on one surface of the support pad, a second guide hole is formed in the sliding blocks, and the second guide hole is in clearance fit with the second guide rod;
the first door plate and the second door plate are in clearance fit with the grooves, and the first sealing block and the second sealing block are in clearance fit with the through holes.
Further, ten spraying heads are fixed on the inner wall of the first spraying cavity, twenty heating plates are fixed on the inner wall of the first curing cavity, the heating plates are used for improving the temperature in the curing cavity to achieve the curing effect, a group of powder storage tanks are fixed on one surface of the box body, one powder storage tank is filled with aluminum powder or alloy powder or stainless steel powder, rust-proof powder is filled in the powder storage tank, the other powder storage tank is filled with FEP powder or epoxy powder, corrosion-resistant powder is filled in the powder storage tank, and the discharge ports of the two powder storage tanks are respectively communicated with the ten spraying heads through pipelines and a material pump.
Further, a surface fixing of box has a air-blower and a high-voltage static power, the air intake of air-blower is located the spraying intracavity portion, the air outlet of air-blower is located the box outside, an inner wall of spraying chamber runs through and is fixed with an intake pipe, intake pipe one end threaded connection has the filtration lid, the output of high-voltage static power respectively with driving medium and store up powder jar electric connection, the cooperation of air-blower and intake pipe is used the dust in spraying chamber to discharge.
Further, the screw rod mechanism comprises a motor, a threaded rod and a third guide rod, one surface of the motor is fixedly connected with one surface of one of the shells, one end of the threaded rod is rotatably connected with one inner wall of one of the shells, the other end of the threaded rod penetrates through the other shell and is fixedly connected with one end of an output shaft of the motor, and two ends of the third guide rod are respectively fixedly connected with one inner wall of the two shells.
Further, the driving medium includes T shape piece, T shape piece and T shape groove clearance fit, offered screw hole and a set of first through-hole on the T shape piece, screw hole and threaded rod screw fit, first through-hole and third guide bar clearance fit, T shape piece bottom surface is fixed with five couples.
Further, the third electric push rod is inlaid at two ends of the T-shaped block, a T-shaped sealing plate is fixed at one end of the third electric push rod, the T-shaped sealing plate is in clearance fit with the T-shaped groove, a group of second through holes and third through holes are formed in the T-shaped sealing plate, the inner diameter of each third through hole is larger than the outer diameter of the threaded rod, the difference value is in the range of 5-8mm, and the second through holes are in clearance fit with the third guide rod.
Further, the backup pad passes through first guiding hole and first guide bar and lid sliding fit, one of them first slide bar one end is fixed with a handle, and is remaining first slide bar one end all is fixed with first spacing ring, the supporting pad passes through second guiding hole and second guide bar and baffle sliding fit, second slide bar one end is fixed with the second spacing ring.
Further, a group of triangular stock guide is fixed on the inner bottom surface of the spraying cavity, an inclined plate is fixed between the triangular stock guide, eight pad feet are fixed on the bottom of the box body, and the triangular stock guide and the inclined plate are matched for use to collect powder.
The invention has the following beneficial effects:
according to the invention, the box body is divided into the spraying cavity and the curing cavity by the partition plate, so that the sprayed workpiece can be cured rapidly, the condition that powder falls off during transfer is avoided, the spraying effect is improved, and meanwhile, various multi-layer coatings can be sprayed on the workpiece, thereby being convenient for a user to use.
According to the invention, the T-shaped grooves are formed in the cover body and the partition plate and are used for transferring the transmission piece, the through holes are formed in the cover body and the partition plate, so that the transfer of the workpiece is facilitated, the first door plate and the second door plate are arranged, the through holes in the partition plate and the cover body are convenient to seal, the T-shaped grooves in the partition plate and the cover body are convenient to seal by the third electric push rod and the T-shaped sealing plate, the use of a user is facilitated, the sealing effect is good, and the spraying and curing efficiency can be improved after sealing.
According to the invention, the air blower and the air inlet pipe are arranged, the air blower is operated to pump air in the spraying cavity after the spraying cavity is sealed before spraying, new air is discharged through the air inlet pipe, and the filtering cover on the air inlet pipe plays a role in dust prevention, so that the air containing impurity dust in the spraying cavity can be pumped out, the spraying environment is ensured, and the spraying quality is greatly improved.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural view of an anti-rust and anti-corrosion electrostatic powder spraying device based on stamping parts;
FIG. 2 is a side view of the structure of FIG. 1;
FIG. 3 is a cross-sectional view of the structure at A-A in FIG. 2;
FIG. 4 is a schematic view of the structure of the case;
FIG. 5 is a schematic view of the structure of the invention with the box removed;
FIG. 6 is a schematic view of the structure of two covers and a screw mechanism;
FIG. 7 is an enlarged view of a portion of FIG. 6 at A;
FIG. 8 is a schematic diagram of a driving member;
FIG. 9 is a schematic structural view of a left view of the first door panel;
FIG. 10 is a schematic view of a right view of a first door panel;
FIG. 11 is a schematic view of a structure of a separator;
FIG. 12 is a schematic structural view of a second door panel;
in the drawings, the list of components represented by the various numbers is as follows:
1-box, 2-baffle, 3-first door, 4-second door, 5-screw mechanism, 6-driving piece, 7-lid, 101-spray chamber, 102-curing chamber, 103-spray head, 104-heating plate, 105-powder storage tank, 106-blower, 107-high voltage static power supply, 108-intake pipe, 109-triangular guide plate, 110-sloping plate, 111-foot pad, 201-connecting plate, 202-supporting plate, 203-first electric push rod, 204-second guide rod, 301-first sealing block, 302-universal ball, 303-first sliding rod, 304-supporting plate, 305-first guide hole, 306-spring, 307-handle, 308-first limit ring, 401-second sealing block, 402-second sliding rod, 403-supporting pad, 404-second electric push rod, 405-sliding block, 406-second guide hole, 407-second limit ring, 501-motor, 502-503-third guide rod, 601-T-shaped block, 602-threaded hole, 602-606-third guide rod, 602-606-hanging hook, 706-703-through hole, 704-through hole, 706-through hole, groove-through hole, 703-through hole, and through hole.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-12, the invention discloses an anti-rust and anti-corrosion electrostatic powder spraying device based on a stamping part, which comprises a box body 1, a partition plate 2, a first door plate 3, a second door plate 4, a screw rod mechanism 5 and a transmission part 6;
the partition board 2 is positioned in the middle of the interior of the box body 1, and the partition board 2 divides the box body 1 into a spraying cavity 101 and a curing cavity 102;
two ends of the box body 1 are respectively fixed with a cover body 7, one surface of the cover body 7 is fixed with a shell 701, one surface of the cover body 7 is fixed with two groups of transverse plates 702, and a first guide rod 703 is fixed on one group of transverse plates 702;
a T-shaped groove 704 and a through hole 705 are formed on one surface of the cover body 7 and one surface of the partition board 2, and a groove 706 is formed on one inner wall of the through hole 705;
a group of connecting plates 201 and a supporting plate 202 are fixed on one surface of the partition plate 2, a first electric push rod 203 is fixed on one surface of the supporting plate 202, and a second guide rod 204 is fixed between the connecting plates 201 and the supporting plate 202;
a first sealing block 301 is fixed on one surface of the first door plate 3, thirty universal balls 302 are fixed on one surface of the first sealing block 301, friction force between the first sealing block and the cover 7 is reduced by the universal balls 302, five first sliding rods 303 are fixed on the other surface of the first door plate 3, a supporting plate 304 is slidably matched with the five first sliding rods 303, a group of first guide holes 305 are formed in the supporting plate 304, the first guide holes 305 are in clearance fit with the first guide rods 703, four springs 306 are fixed between the supporting plate 304 and the first door plate 3, the springs 306 are arranged on the outer surface of the first sliding rods 303 in a surrounding mode, and elasticity is provided by the springs 306 for matching the first sealing block 301 with the through holes 705;
a second sealing block 401 is fixed on one surface of the second door panel 4, a group of second sliding rods 402 are fixed on the other surface of the second door panel 4, a supporting pad 403 is slidably matched on the group of second sliding rods 402, a second electric push rod 404 is fixedly penetrated on the supporting pad 403, the output end of the second electric push rod 404 is fixedly connected with one surface of the second door panel 4, a group of sliding blocks 405 are fixed on one surface of the supporting pad 403, second guide holes 406 are formed in the sliding blocks 405, and the second guide holes 406 are in clearance fit with the second guide rods 204;
the first door panel 3 and the second door panel 4 are in clearance fit with the groove 706, and the first sealing block 301 and the second sealing block 401 are in clearance fit with the through hole 705.
As shown in fig. 3 and fig. 4, ten spray heads 103 are fixed on a relative inner wall of the spray cavity 101, twenty heating plates 104 are fixed on a relative inner wall of the curing cavity 102, the heating plates 104 raise the temperature in the curing cavity 102 to perform curing, a group of powder storage tanks 105 are fixed on one surface of the box body 1, one powder storage tank 105 is filled with aluminum powder or alloy powder or stainless steel powder, rust-proof powder is filled in the powder storage tank 105, the other powder storage tank 105 is filled with FEP powder or epoxy powder, corrosion-resistant powder is filled in the powder storage tank 105, and discharge ports of the two powder storage tanks 105 are respectively communicated with the ten spray heads 103 through pipelines and material pumps.
As shown in fig. 2, a blower 106 and a high-voltage electrostatic source 107 are fixed on a surface of the case 1, an air inlet of the blower 106 is located inside the spraying cavity 101, an air outlet of the blower 106 is located outside the case 1, an inner wall of the spraying cavity 101 is fixedly penetrated by an air inlet pipe 108, one end of the air inlet pipe 108 is connected with a filtering cover in a threaded manner, an output end of the high-voltage electrostatic source 107 is electrically connected with the driving member 6 and the powder storage tank 105 respectively, and dust in the spraying cavity 101 is discharged by cooperation of the blower 106 and the air inlet pipe 108.
As shown in fig. 5 and 7, the screw rod mechanism 5 includes a motor 501, a threaded rod 502 and a third guiding rod 503, wherein a surface of the motor 501 is fixedly connected with a surface of one of the casings 701, one end of the threaded rod 502 is rotatably connected with an inner wall of one of the casings 701, the other end of the threaded rod 502 penetrates the other casing 701 and is fixedly connected with one end of an output shaft of the motor 501, and two ends of the third guiding rod 503 are respectively fixedly connected with one inner wall of the two casings 701.
As shown in fig. 5 and 8, the transmission member 6 includes a T-shaped block 601, the T-shaped block 601 is in clearance fit with the T-shaped groove 704, a threaded hole 602 and a set of first through holes 603 are formed in the T-shaped block 601, the threaded hole 602 is in threaded fit with the threaded rod 502, the first through holes 603 are in clearance fit with the third guide rod 503, and five hooks 604 are fixed on the bottom surface of the T-shaped block 601.
As shown in fig. 5 and 8, the two ends of the T-shaped block 601 are embedded with a third electric push rod 605, one end of the third electric push rod 605 is fixed with a T-shaped sealing plate 606, the T-shaped sealing plate 606 is in clearance fit with the T-shaped groove 704, a group of second through holes 607 and third through holes 608 are formed in the T-shaped sealing plate 606, the inner diameter of the third through holes 608 is larger than the outer diameter of the threaded rod 502, the difference is in the range of 5-8mm, and the second through holes 607 are in clearance fit with the third guide rods 503.
As shown in fig. 3, 5, 9 and 12, the support plate 304 is slidably matched with the cover 7 through the first guide hole 305 and the first guide rod 703, one end of a first sliding rod 303 is fixed with a handle 307, one end of the other first sliding rods 303 is fixed with a first limiting ring 308, the support pad 403 is slidably matched with the partition board 2 through the second guide hole 406 and the second guide rod 204, and one end of the second sliding rod 402 is fixed with a second limiting ring 407.
As shown in fig. 3 and fig. 4, a group of triangular material guiding plates 109 are fixed on the inner bottom surface of the spraying cavity 101, an inclined plate 110 is fixed between the two triangular material guiding plates 109, eight padding 111 are fixed on the bottom of the box body 1, and the triangular material guiding plates 109 and the inclined plate 110 cooperate to collect powder.
One specific application of this embodiment is: before spraying, the running motor 501 drives the transmission piece 6 to run into the spraying cavity 101 along the threaded rod 502, the third electric push rod 605 is run to drive the two T-shaped sealing plates 606 to be inserted into the T-shaped groove 704 to seal the spraying cavity 101, and the blower 106 is run to suck the gas in the spraying cavity 101 to replace new gas, so that dust is prevented from affecting the spraying quality.
When a workpiece is placed, the handle 307 is pulled to drive the first sealing block 301 to be separated from the through hole 705 on the cover body 7 and pull the first door plate 3 out of the groove 706, the handle 307 is pressed downwards, the supporting plate 304 slides downwards along the first guide rod 703 to expose the through hole 705, the third electric push rod 605 is contracted to drive the T-shaped sealing plate 606 to contact the T-shaped block 601, the operating motor 501 drives the transmission piece 6 to slide out of the box body 1 through the threaded rod 502, the workpiece to be sprayed is hung on the hook 604, the operating motor 501 drives the transmission piece 6 to move into the spraying cavity 101, and the workpiece enters the spraying cavity 101 through the through hole 705.
When the rust-proof layer is sprayed, the handle 307 is pulled upwards, the universal ball 302 rolls along the surface of the cover body 7, when the universal ball rolls to the position opposite to the through hole 705, the spring 306 provides elasticity to drive the first door plate 3 to be inserted into the groove 706, the first sealing block 301 is inserted into the through hole 705 to seal the through hole 705, the third electric push rod 605 is operated to drive the T-shaped sealing plate 606 to move into the T-shaped groove 704 to seal the T-shaped groove 704, the high-voltage static power supply 107 is operated to apply charges to the transmission piece 6 and powder, the powder is discharged through the spraying head 103, and the powder is attached to the outer surface of a workpiece according to the attraction of the charges.
When the first curing is performed, the second electric push rod 404 is operated to drive the second sealing block 401 to be separated from the through hole 705 on the partition board 2, the second door panel 4 is driven to be separated from the groove 706 on the partition board 2, the first electric push rod 203 is operated to drive the second door panel 4 to move downwards, at this time, the motor 501 is operated, the driving part 6 is driven to move into the curing cavity 102 through the transmission of the screw rod mechanism 5 and the driving part 6, the first electric push rod 203 is reset to drive the second door panel 4 to reset, the second electric push rod 404 is reset to drive the second door panel 4 to be inserted into the groove 706 to seal the through hole 705, the third electric push rod 605 is operated to drive the T-shaped sealing plate 606 to move into the T-shaped groove 704 to seal the T-shaped groove 704, and the heating plate 104 is operated to cure the workpiece after the sealing is finished.
When the corrosion-resistant layer is sprayed, the third electric push rod 605 is contracted to drive the T-shaped sealing plate 606 to be separated from the T-shaped groove 704, the through holes 705 on the partition board 2 are exposed through the cooperation of the first electric push rod 203 and the second electric push rod 404, the workpiece of the curing cavity 102 is driven to move into the spraying cavity 101 through the transmission of the screw rod mechanism 5 and the transmission piece 6, the through holes 705 on the partition board 2 are sealed through the cooperation of the first electric push rod 203 and the second electric push rod 404, the T-shaped groove 704 on the partition board 2 is sealed through the cooperation of the third electric push rod 605 and the T-shaped sealing plate 606, and the corrosion-resistant powder is sprayed through the other powder storage tank 105 according to the mode of rust-resistant layer spraying.
In the second curing process, after the workpiece on the transmission member 6 is cured in the first curing mode, the handle 307 is pulled to pull the first door plate 3 close to the curing cavity 102 on the side cover body 7 away from the groove 706, the handle 307 is pressed downwards to expose the through hole 705 on the cover body 7, the transmission member 6 can be moved out of the box body 1 and positioned at the lower part of the shell 701 through the transmission of the screw mechanism 5 and the transmission member 6, and at the moment, the workpiece can be removed.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (1)
1. Rust-proof and corrosion-resistant electrostatic powder spraying device based on stamping workpiece, including box (1), its characterized in that: the device also comprises a partition plate (2), a first door plate (3), a second door plate (4), a screw rod mechanism (5) and a transmission piece (6);
the partition board (2) is positioned in the middle of the inside of the box body (1), and the partition board (2) divides the box body (1) into a spraying cavity (101) and a curing cavity (102);
a cover body (7) is fixed at two ends of the box body (1), a shell (701) is fixed on one surface of the cover body (7), two groups of transverse plates (702) are fixed on one surface of the cover body (7), and a first guide rod (703) is fixed on one group of transverse plates (702);
a T-shaped groove (704) and a through hole (705) are formed in one surface of the cover body (7) and one surface of the partition plate (2), and a groove (706) is formed in one inner wall of the through hole (705);
a group of connecting plates (201) and a supporting plate (202) are fixed on one surface of the partition plate (2), a first electric push rod (203) is fixed on one surface of the supporting plate (202), and a second guide rod (204) is fixed between the connecting plates (201) and the supporting plate (202);
a first sealing block (301) is fixed on one surface of the first door plate (3), a plurality of universal balls (302) are fixed on one surface of the first sealing block (301), a plurality of first sliding rods (303) are fixed on the other surface of the first door plate (3), a plurality of supporting plates (304) are slidably matched on the first sliding rods (303), a group of first guide holes (305) are formed in the supporting plates (304), the first guide holes (305) are in clearance fit with the first guide rods (703), a plurality of springs (306) are fixed between the supporting plates (304) and the first door plate (3), and the springs (306) are circumferentially arranged on the outer surfaces of the first sliding rods (303);
a second sealing block (401) is fixed on one surface of the second door plate (4), a group of second sliding rods (402) are fixed on the other surface of the second door plate (4), a group of supporting pads (403) are slidably matched on the second sliding rods (402), second electric push rods (404) are fixedly penetrated on the supporting pads (403), the output ends of the second electric push rods (404) are fixedly connected with one surface of the second door plate (4), a group of sliding blocks (405) are fixed on one surface of the supporting pads (403), second guide holes (406) are formed in the sliding blocks (405), and the second guide holes (406) are in clearance fit with the second guide rods (204);
the first door plate (3) and the second door plate (4) are in clearance fit with the groove (706), and the first sealing block (301) and the second sealing block (401) are in clearance fit with the through hole (705);
a plurality of spraying heads (103) are fixed on the opposite inner wall of the spraying cavity (101), a plurality of heating plates (104) are fixed on the opposite inner wall of the curing cavity (102), a group of powder storage tanks (105) are fixed on one surface of the box body (1), aluminum powder or alloy powder or stainless steel powder is filled in one powder storage tank (105), FEP powder or epoxy powder is filled in the other powder storage tank (105), and discharge ports of the two powder storage tanks (105) are respectively communicated with the plurality of spraying heads (103) through pipelines and material pumps;
a blower (106) and a high-voltage static power supply (107) are fixed on the surface of the box body (1), an air inlet of the blower (106) is positioned inside the spraying cavity (101), an air outlet of the blower (106) is positioned outside the box body (1), an air inlet pipe (108) is fixedly penetrated through the inner wall of the spraying cavity (101), a filter cover is connected with one end of the air inlet pipe (108) in a threaded manner, and the output end of the high-voltage static power supply (107) is electrically connected with the transmission part (6) and the powder storage tank (105) respectively;
the screw rod mechanism (5) comprises a motor (501), a threaded rod (502) and a third guide rod (503), wherein one surface of the motor (501) is fixedly connected with one surface of one of the shells (701), one end of the threaded rod (502) is rotationally connected with one inner wall of one of the shells (701), the other end of the threaded rod (502) penetrates through the other shell (701) and is fixedly connected with one end of an output shaft of the motor (501), and two ends of the third guide rod (503) are respectively fixedly connected with one inner wall of the two shells (701);
the transmission piece (6) comprises a T-shaped block (601), the T-shaped block (601) is in clearance fit with a T-shaped groove (704), a threaded hole (602) and a group of first through holes (603) are formed in the T-shaped block (601), the threaded hole (602) is in threaded fit with a threaded rod (502), the first through holes (603) are in clearance fit with a third guide rod (503), and a plurality of hooks (604) are fixed on the bottom surface of the T-shaped block (601);
a third electric push rod (605) is inlaid at two ends of the T-shaped block (601), a T-shaped sealing plate (606) is fixed at one end of the third electric push rod (605), the T-shaped sealing plate (606) is in clearance fit with a T-shaped groove (704), a group of second through holes (607) and third through holes (608) are formed in the T-shaped sealing plate (606), the inner diameter of the third through holes (608) is larger than the outer diameter of the threaded rod (502), the difference value is in the range of 5-8mm, and the second through holes (607) are in clearance fit with the third guide rod (503);
the support plate (304) is in sliding fit with the cover body (7) through a first guide hole (305) and a first guide rod (703), one end of the first sliding rod (303) is fixedly provided with a handle (307), one end of the rest first sliding rods (303) is fixedly provided with a first limiting ring (308), the support pad (403) is in sliding fit with the partition plate (2) through a second guide hole (406) and a second guide rod (204), and one end of the second sliding rod (402) is fixedly provided with a second limiting ring (407);
a group of triangular stock guide plates (109) are fixed on the inner bottom surface of the spraying cavity (101), an inclined plate (110) is fixed between the two triangular stock guide plates (109), and a plurality of padding feet (111) are fixed on the bottom of the box body (1).
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| CN201811165283.XA CN109046818B (en) | 2018-10-08 | 2018-10-08 | Rust-proof corrosion-resistant electrostatic powder spraying device based on stamping part |
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| CN201811165283.XA CN109046818B (en) | 2018-10-08 | 2018-10-08 | Rust-proof corrosion-resistant electrostatic powder spraying device based on stamping part |
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| CN109046818B true CN109046818B (en) | 2023-10-20 |
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| CN116251691B (en) * | 2023-05-16 | 2023-07-07 | 泰州华鑫不锈钢制品有限公司 | Stainless steel material detects spraying device |
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| CN109046818A (en) | 2018-12-21 |
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