KR20170108486A - Automatic transmission, Overdrive clutch hub inner race and its manufacturing method - Google Patents
Automatic transmission, Overdrive clutch hub inner race and its manufacturing method Download PDFInfo
- Publication number
- KR20170108486A KR20170108486A KR1020160032474A KR20160032474A KR20170108486A KR 20170108486 A KR20170108486 A KR 20170108486A KR 1020160032474 A KR1020160032474 A KR 1020160032474A KR 20160032474 A KR20160032474 A KR 20160032474A KR 20170108486 A KR20170108486 A KR 20170108486A
- Authority
- KR
- South Korea
- Prior art keywords
- overdrive clutch
- inner race
- tooth
- overdrive
- workpiece
- Prior art date
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/26—Generation or transmission of movements for final actuating mechanisms
- F16H61/28—Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
- F16H61/30—Hydraulic or pneumatic motors or related fluid control means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/12—Forming profiles on internal or external surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
- B21J9/022—Special design or construction multi-stage forging presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
- B21J9/04—Piercing presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/28—Making machine elements wheels; discs
- B21K1/40—Making machine elements wheels; discs hubs
Abstract
The present invention relates to a method of manufacturing an overdrive clutch hub for an automotive transmission, and more particularly, to a method of manufacturing an overdrive clutch hub for an automotive transmission, which comprises forming a workpiece having a rough inner race portion and an outline contour shape by hot forging a raw material, A step of forming a work material into a predetermined size for cold forming,
The machining material is inserted into the overdrive clutch part dice so as to be placed on the upper part of the overdrive clutch part tooth type and the upper part of the inner surface of the workpiece is pressed by pressing the punch to form the overdrive clutch part and the overdrive clutch part tooth A cold forming step of an overdrive clutch portion tooth to form an overdrive clutch portion tooth profile,
The work material having the overdrive clutch portion and the overdrive clutch portion teeth is inserted into the inner race portion dice to be positioned on the upper portion of the inner race portion dice and then the punch is pressed to push the surface of the workpiece upward, An inner race beating-type cold forming step of forming an inner race race portion,
The surface of the workpiece is pushed out to remove unnecessary protruding structure and the outer diameter to be brought into close contact with the bearing is turned for the precision of the overdrive clutch hub and the inner diameter is turned so that the inner diameter tooth to be formed in the inner diameter can be precisely formed A precision machining step for machining,
A broaching step of blowing the inner diameter to form an inner diameter tooth,
An oil hole piercing step of forming an oil hole so that lubricating oil can permeate into the overdrive clutch hub so as to be lubricated smoothly,
A heat treatment step of increasing the rigidity of the overdrive Huff clutch through a heat treatment by a carburizing method and a grinding step of grinding the outer diameter so that the formed outer diameter satisfies the bearing tolerance.
Description
BACKGROUND OF THE
Generally, an automatic transmission of a vehicle is provided with a multi-stage transmission mechanism, and one of the gear stages is selected and operated so as to transmit power according to the running state of the vehicle.
The above-mentioned automatic transmission includes an inner race and an overdrive clutch hub. In the inner race and the overdrive clutch hub, a plurality of teeth are formed on the outer circumferential surfaces of the overdrive clutch portion and the inner race portion, have.
The conventional inner race and overdrive clutch hub are formed to respectively form an overdrive clutch portion and an inner race portion and are coupled by electron beam welding. When the overdrive clutch portion and the inner race portion are coupled through welding as described above, The inner race and overdrive clutch hub are subjected to a large load because the centers of the inner race and inner race portions do not coincide exactly with each other and the inner race portion is thick when the inner race and overdrive clutch hub are heat treated. However, since the overdrive clutch portion is thin, deformation is caused in the carburizing heat treatment. Therefore, the manufacturing cost of the inner race and the overdrive clutch hub increases due to the expensive gas nitriding process. There is a problem that an error occurs when welding the inner race portion, resulting in frequent defects in the product resulting in financial damages.
A manufacturing method for integrally forming the inner race and the overdrive clutch hub in order to solve the above problems is already known from the patent application 10-2015-0101974 filed by the present applicant.
However, the inner race and overdrive clutch hub formed by the above-described method can solve the above-mentioned problem. However, in order to form the teeth of the overdrive clutch portion which abuts the lower portion of the outer diameter, The overdrive clutch portion can not be precisely formed until the end of the overdrive clutch portion due to the repulsive force generated by the overdrive clutch portion and the post-machining process can not be performed in order to properly form the teeth of the overdrive clutch portion. There is a problem that the cost is further increased.
SUMMARY OF THE INVENTION The object of the present invention is to provide an overdrive clutch device and a method of manufacturing the same which are capable of precisely forming the teeth of the overdrive clutch portion without a post- And thus,
The overdrive clutch hub and the overdrive clutch hub of the vehicular automatic transmission that can eliminate the gas nitriding process which requires a large cost by integrally forming the inner race portion and the overdrive clutch portion by the carburizing heat treatment having the durability greatly improved, And a manufacturing method thereof.
According to an aspect of the present invention, there is provided a method of forming a workpiece having an inner race portion and an outline of an outer diameter by hot forging a raw material, annealing the workpiece so as to improve moldability, A workpiece forming step of processing the workpiece to a predetermined size for the workpiece,
The machining material is inserted into the overdrive clutch part dice so as to be placed on the upper part of the overdrive clutch part tooth type and the upper part of the inner surface of the workpiece is pressed by pressing the punch to form the overdrive clutch part and the overdrive clutch part tooth A cold forming step of an overdrive clutch portion tooth to form an overdrive clutch portion tooth profile,
The work material in which the overdrive clutch portion and the overdrive clutch portion tooth are formed is inserted into the inner race portion dice and positioned on the upper portion of the inner race portion die. Then, the punch is pressed to push the surface of the workpiece upward, An inner race-like cold forming step of forming a race portion and an inner race portion,
The surface of the workpiece is pushed out to remove unnecessary protruding structure and the outer diameter to be brought into close contact with the bearing is turned for the precision of the overdrive clutch hub and the inner diameter is turned so that the inner diameter tooth to be formed in the inner diameter can be precisely formed A precision machining step for machining,
A broaching step of blowing the inner diameter to form an inner diameter tooth,
An oil hole piercing step of forming an oil hole so that lubricating oil can permeate into the overdrive clutch hub so as to be lubricated smoothly,
The overdrive clutch hub may be formed through a heat treatment step for increasing the rigidity of the overdrive Huff clutch through a heat treatment by a carburization method and a grinding step for grinding the outer diameter so that the outer diameter of the overdrive Huff clutch can satisfy the bearing tolerance.
According to the present invention, the punch is lowered and the workpiece is pushed down and pressed to form the teeth of the overdrive clutch portion, so that the workpiece does not clump and the repulsive force is not generated so much that the punch can be properly lowered to the end, There is an effect that the teeth of the overdrive clutch portion can be formed and there is no need to finish the teeth of the overdrive clutch portion,
Further, since the inner race portion and the overdrive clutch portion are integrally formed, the durability is greatly improved and the heat treatment cost is reduced by the carburizing heat treatment which is low in cost, so that the gas nitriding process which requires a large cost can be eliminated, There is an effect that can be saved.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an overall structure of an inner race, an overdrive clutch hub formed by the present invention;
Fig. 2 is a schematic view showing the steps of manufacturing the inner race and overdrive clutch hub according to the present invention. Fig.
3 is an exemplary view showing a state before pressurization in the cold forming step of the overdrive clutch portion of the present invention
4 is an exemplary view showing a state after pressurization in the cold forming step of the overdrive clutch portion of the present invention
5 is an exemplary view showing a state before pressurization in the cold forming step of the inner race portion of the present invention
6 is an exemplary view showing a state after pressurization in the cold forming step of the inner race portion of the present invention
Hereinafter, an inner race, an overdrive clutch hub, and a manufacturing method thereof of an automatic transmission for a vehicle according to the present invention will be described in detail with reference to the accompanying drawings. In the following description, well-known functions or constructions are not described in detail to avoid unnecessarily obscuring the subject matter of the present invention.
First, an
A lower portion of the
A plurality of overdrive clutch teeth (12) are formed on the outer circumferential surface of the overdrive clutch portion (11), and the inner side of the overdrive clutch hub is formed to pass through. The inner diameter A plurality of
The outer race of the inner race and the overdrive clutch hub has a plurality of
The
Hereinafter, the production method of the present invention will be described in detail.
Step 1 - Step of forming workpiece
The
Second Step - Cold Forming Step of Overdrive Clutch Tooth
The
As described above, when the upper portion of the
The
Third Step - Inner Race Tooth Cold Forming Step
The
As described above, the surface of the
Fourth step - Precision processing step
The upper surface of the
Thereafter, the
Fifth step - Broaching step
The
Step 6 - Oil hole piercing step
An
Seventh Process - Heat Treatment Step
When the piercing of the oil hole is completed, the inner race and the overdrive clutch hub are completed. The inner race and the overdrive clutch hub thus formed are cured by heat treatment.
Since the inner race and the overdrive clutch hub formed as described above are integrally formed and the deformation caused by the heat treatment is small, the entire inner race and overdrive clutch hub can be heat-treated by the carburizing method, , It is not necessary to perform the gas nitriding process used in the overdrive clutch portion, and the cost competitiveness can be secured.
Step 8 - Grinding step
After the heat treatment, the inner race and overdrive clutch hub finish the machining of the overdrive clutch hub by grinding the outer diameter (13) in close contact with the bearing so as to satisfy the bearing tolerance.
According to the method for manufacturing the inner race and the overdrive clutch hub of the above automatic transmission for a vehicle, the prepared
The surface of the
The overdrive
Since the overdrive
The
Since the inner race and the overdrive clutch hub integrally formed are less deformed by the heat treatment, the inner race and the overdrive clutch hub can be heat-treated by the carburizing method at a low cost, It is possible to provide an effect of enhancing price competitiveness.
While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, You will understand. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive. The scope of the present invention is defined by the appended claims rather than the detailed description and all changes or modifications derived from the meaning and scope of the claims and their equivalents are to be construed as being included within the scope of the present invention do.
1: raw material 10: processing material
11: overdrive clutch part 12: overdrive clutch part tooth type
13: outer diameter 14: inner race portion
15: Inner race notch 16: Inner diameter
17: Inner diameter tooth 18: Oil hole
20: Overdrive clutch part die
21: Overdrive clutch part tooth type
22: Inner race part Dice 23: Inner race part type die
Claims (2)
The raw material 1 is hot-knitted to form a rough work piece 10 having an outline shape of an inner race portion 14 and an outer diameter portion 13, annealing is performed so as to improve moldability, A workpiece forming step of machining the workpiece to a predetermined dimension for the workpiece;
The machining material 10 is inserted into the overdrive clutch part dice 20 so as to be placed on the upper part of the overdrive clutch part tooth 21 and the punch is press- Forming an overdrive clutch portion (11) and an overdrive clutch portion tooth (12) by pressurizing the overdrive clutch portion (12);
The overdrive clutch portion 11 and the workpiece material 10 formed on the overdrive clutch portion tooth 12 are inserted into the inner race portion dice 22 and positioned on the upper portion of the inner race portion tooth 23 A cold forming step of an inner race portion in which an inner race portion 14 and an inner race portion 15 are formed by pushing the punch to push the surface of the workpiece 10 upward;
The outer diameter 13 to be brought into close contact with the bearing is turned for the sake of the precision of the overdrive clutch hub and the outer diameter of the inner diameter tooth 16 to be formed in the inner diameter 16 17) is precisely formed;
A broaching step of broaching the inner diameter (16) to form an inner diameter tooth (17);
An oil hole piercing step of forming an oil hole (18) allowing the lubricating oil to permeate into the inner race, the overdrive clutch hub, so that the lubricating oil can be smoothly lubricated;
A heat treatment step of increasing the rigidity of the overdrive Huff clutch through heat treatment by a carburizing method; And
And grinding the outer diameter (13) so that the formed outer diameter (13) can satisfy the bearing tolerance.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020160032474A KR20170108486A (en) | 2016-03-18 | 2016-03-18 | Automatic transmission, Overdrive clutch hub inner race and its manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020160032474A KR20170108486A (en) | 2016-03-18 | 2016-03-18 | Automatic transmission, Overdrive clutch hub inner race and its manufacturing method |
Publications (1)
Publication Number | Publication Date |
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KR20170108486A true KR20170108486A (en) | 2017-09-27 |
Family
ID=60036443
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020160032474A KR20170108486A (en) | 2016-03-18 | 2016-03-18 | Automatic transmission, Overdrive clutch hub inner race and its manufacturing method |
Country Status (1)
Country | Link |
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KR (1) | KR20170108486A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20210339306A1 (en) * | 2019-04-23 | 2021-11-04 | National University Corporation Tokai National Higher Education And Research System | Precision forging method, precision forging device, and precision forging product |
-
2016
- 2016-03-18 KR KR1020160032474A patent/KR20170108486A/en not_active Application Discontinuation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20210339306A1 (en) * | 2019-04-23 | 2021-11-04 | National University Corporation Tokai National Higher Education And Research System | Precision forging method, precision forging device, and precision forging product |
US11925972B2 (en) * | 2019-04-23 | 2024-03-12 | National University Corporation Tokai National Higher Education And Research System | Precision forging method, precision forging device, and precision forging product |
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