KR20170055121A - Polyamide resin composition and molded products - Google Patents
Polyamide resin composition and molded products Download PDFInfo
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- KR20170055121A KR20170055121A KR1020150157895A KR20150157895A KR20170055121A KR 20170055121 A KR20170055121 A KR 20170055121A KR 1020150157895 A KR1020150157895 A KR 1020150157895A KR 20150157895 A KR20150157895 A KR 20150157895A KR 20170055121 A KR20170055121 A KR 20170055121A
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- polyamide resin
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
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- C08K3/0008—
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
- C08L25/12—Copolymers of styrene with unsaturated nitriles
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
More particularly, the present invention relates to a composition which is based on a polyamide resin and has excellent tensile elongation properties without a significant decrease in thermal and mechanical properties, and an extrusion-processed molded article thereof.
Polyamide resin, which is a kind of engineering plastics, has excellent mechanical strength, abrasion resistance, heat resistance, chemical resistance, electrical insulation and arc resistance and is used in a wide range of applications such as automobiles, electric / electronic parts and industrial materials.
However, in the case of automotive interior and exterior materials, it is necessary to improve the impact resistance and elongation. To this end, it is necessary to mix an ethylene-based rubber as an impact modifier in a polyamide resin or an ABS Methods of freezing the resin into the polyamide resin have been proposed.
The addition of the above-mentioned ethylene-based rubber as an impact modifier is the easiest approach to improve the impact resistance and elongation, but also severely lowers the heat resistance and mechanical strength and limits the elongation improvement (for example, the elongation is 100% Or less).
Although the polyamide resin and the ABS resin as described above can be improved in the impact resistance and the elongation property without lowering the heat resistance, the effect of improving the elongation property is low and a large content is required as compared with the addition of the ethylene rubber, Still a problem.
For reference, a polyamide resin composition having flexibility and the like is disclosed in Japanese Patent No. 3467512 B2. However, the above composition refers to an ABS copolymer, a polycarbonate, or the like as a component capable of blending in consideration of strength enhancement, impact reinforcement, and the like in a polyamide resin, and as a polyamide resin composition, improvement in elongation without deteriorating strength and mechanical properties There is still a need to develop a technique for a polyamide resin composition which is merely a reference technique which can not be specifically embodied and which can remarkably improve elongation at break.
An object of the present invention is to provide a polyamide resin composition having a tensile elongation of at least 100%, which is difficult for a polyamide resin to reach.
Another object of the present invention is to provide a molded article comprising the polyamide resin composition and having excellent impact strength, heat resistance and significantly improved tensile elongation.
The above object of the present invention can be achieved by all the present invention described below.
(A) 20 to 80% by weight of a polyamide resin; (B) 5 to 60% by weight of a vinyl cyan compound-conjugated diene compound-aromatic vinyl compound copolymer resin; (C) 3 to 20% by weight of a polycarbonate resin; (D) 0 to 5% by weight of a styrene-maleimide-based copolymer; (E) 0 to 10% by weight of maleic anhydride graft styrene-ethylene-butylene-styrene block copolymer; And (F) 0 to 10% by weight of an aromatic vinyl compound-vinyl cyan compound copolymer.
The present invention also provides a molded article comprising the polyamide resin composition.
According to the present invention, there is provided a polyamide-based alloy composition which comprises an acrylonitrile-butadiene-styrene copolymer in a polyamide resin or has a tensile elongation of 100% or more which is difficult to reach even when an ethylene-based rubber is contained, and a molded article comprising the same It is effective.
Hereinafter, the present invention will be described in detail.
The polyamide based alloy composition of the present invention comprises (A) 20 to 80% by weight of a polyamide resin; (B) 5 to 60% by weight of a vinyl cyan compound-conjugated diene compound-aromatic vinyl compound copolymer resin; (C) 3 to 20% by weight of a polycarbonate resin; (D) 0 to 5% by weight of a styrene-maleimide-based copolymer; (E) 0 to 10% by weight of maleic anhydride graft styrene-ethylene-butylene-styrene block copolymer; And (F) 0 to 10% by weight of an aromatic vinyl compound-vinyl cyan compound copolymer.
As another example, the polyamide resin (A) may be contained in an amount of 20 to 70% by weight, or 22 to 65% by weight, and the impact resistance and heat resistance characteristics are excellent within this range.
The polyamide resin (A) may be, for example, a polymer in which cyclic lactam or w-amino acid is condensation polymerized, and another example may be a condensation polymer of diacids and diamines.
Specific examples of the polyamide resin (A) include polycaprolactam (nylon 6), polyhexamethylenediamine adipamide (nylon 6,6), polyhexamethylene sebacamide (nylon 6,10), polyhexamethylenediamine May be at least one selected from lauramide (nylon 6,12), polytetramethylenediamine adipamide (nylon 4,6), and polylauroractam (nylon 12).
As another example, the vinyl cyan compound-conjugated diene compound-aromatic vinyl compound copolymer (B) may be contained in an amount of 10 to 50% by weight, or 25 to 50% by weight. Within this range, It is effective.
The (B) vinyl cyan compound-conjugated diene compound-aromatic vinyl compound copolymer is not particularly limited but includes a rubber core polymerized with a conjugated diene compound; And a shell polymerized with at least one compound selected from the group consisting of an aromatic vinyl compound, a vinyl cyan compound, and an alkyl (meth) acrylate compound to surround the core.
The aromatic vinyl compound may be at least one selected from the group consisting of styrene,? -Methylstyrene, p-methylstyrene, and vinyltoluene. Specifically, styrene is used, but the present invention is not limited thereto.
The vinyl cyan compound may be at least one selected from the group consisting of acrylonitrile, methacrylonitrile, and ethacrylonitrile, and specifically, acrylonitrile is used, but the present invention is not limited thereto.
As another example, the (C) polycarbonate resin may be contained in an amount of 4 to 20% by weight, or 5 to 20% by weight, and within this range, there is an effect of excellent tensile elongation and thermal stability.
The polycarbonate resin (C) may have a melt index (300 ° C, 1.2 kg) of 3 to 30 g / 10 min, 5 to 25 g / 10 min, or 10 to 20 g / 10 min, It is possible to provide an excellent effect of heat resistance and elongation characteristics.
The weight ratio of the polyamide resin (A) to the polycarbonate resin (C) is, for example, 4 to 13: 1 to 4 or 10 to 13: 1 to 2, .
As another example, the (D) styrene-maleimide-based copolymer may be contained in an amount of from 0.1 to 5% by weight, or from 2 to 5% by weight, and the impact strength and tensile elongation may be excellent within this range .
Examples of the styrene-maleimide copolymer (D) include copolymers of styrene-N-phenylmaleimide-maleic anhydride copolymer, N-phenylmaleimide-maleic anhydride copolymer, and phenylmaleimide It can be more than a species.
The (D) styrene-maleimide-based copolymer has a high thermal decomposition degree and can improve the compatibility between the polyamide resin and the vinyl cyanide-conjugated diene compound-aromatic vinyl compound copolymer (B).
The styrene-maleimide-based copolymer (D) may be one having a thermal decomposition temperature measured by a thermogravimetric analyzer of 300 ° C or higher, or 300 ° C to 400 ° C. Within this range, .
For reference, the pyrolysis degree was measured by heating a specimen cut to a predetermined size using a thermogravimetric analyzer (TGA) from room temperature to 600 ° C at a rate of 20 ° C / min in a nitrogen atmosphere, And then pyrolysis can be carried out.
As a specific example, the styrene-maleimide-based copolymer may be a copolymer of 40 to 60% by weight of a styrene-based monomer and 60 to 40% by weight of a maleimide-based monomer.
In another example, (D) the styrene-maleimide-based copolymer comprises 40 to 50% by weight of the styrene-based monomer, 40 to 50% by weight of the maleimide-based monomer, and 1 to 10% by weight of the maleic anhydride, 145,000 g / mol of the terpolymer.
The maleimide-based monomer may be at least one selected from methylmaleimide, ethylmaleimide, butylmaleimide, cyclohexylmaleimide, and N-phenylmaleimide.
As another example, the (E) maleic anhydride grafted styrene-ethylene-butylene-styrene block copolymer may be contained in an amount of 0.1 to 10% by weight, or 1 to 5% by weight, and the tensile elongation and heat resistance Can provide an excellent effect.
The (E) maleic anhydride graft styrene-ethylene-butylene-styrene block The copolymer may have an excellent maleic anhydride content within the range of 0.1 to 5.0% by weight, 0.5 to 5% by weight, or 1 to 2% by weight in the block copolymer, and excellent balance of physical properties within this range.
As another example, the aromatic vinyl compound-vinyl cyanide copolymer (F) may be contained in an amount of 1 to 5% by weight, and the impact strength and tensile elongation are excellent within this range.
The polyamide resin composition may contain additives such as a lubricant, an antioxidant, a light stabilizer, a chain extender, a catalyst, a releasing agent, a pigment, a dye, an antistatic agent, an antibacterial agent, a processing aid, a metal deactivation agent, An inorganic filler, a glass fiber, an anti-friction agent, a wear-resistant agent, and a coupling agent.
The polyamide resin composition of the present invention may be optionally mixed with the above additives in a mixer or a super mixer and then mixed with one of various blending machines such as a twin-screw extruder, a uniaxial extruder, a roll mill, a kneader or a Banbury mixer, Kneaded at a temperature of 300 ° C or 200 ° C to 290 ° C, and then extrusion-molded.
For example, the polyamide resin composition of the present invention may have a tensile elongation of 100% or more, 110% or more, or 130% or more according to ASTM D638.
The polyamide resin composition may have a heat distortion temperature (HDT) of 70 to 110 ° C or 70 to 100 ° C, for example. In this case, the polyamide resin composition has an excellent balance of heat resistance and mechanical properties.
The present invention provides a molded article comprising the polyamide resin composition, and it is possible to provide an automotive interior and exterior part requiring a tensile elongation of not less than 100% as well as thermal and mechanical properties.
It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention as defined by the appended claims. Changes and modifications may fall within the scope of the appended claims.
[Example]
Example 1 to 11
The components shown in the following Table 1 were put into a super mixer, kneaded and kneaded by a twin-screw extruder at a barrel temperature of 250 to 280 DEG C, followed by extrusion processing (using a pelletizer) to obtain pellets . This pellet was used as a specimen for physical property test.
Comparative Example 1 to 7
Specimens were prepared in the same manner as in Example 1, except that the ingredients shown in the following Table 1 were used in the stated amounts.
In the above Examples and Comparative Examples, the following materials were used:
<A-polyamide resin: PA> Polycaprolactam (nylon 6) was used.
<B-Acrylonitrile-butadiene-styrene> 30.4% by weight of acrylonitrile, 60% by weight of butadiene and 9.6% by weight of styrene
≪ C-Polycarbonate resin: PC > Polycarbonate resin having a melt index (300 DEG C, 1.2 kg) of 15 g / 10 min
≪ D-SMI Copolymer > TGA pyrolysis measured value: 350 DEG C, weight average molecular weight: 135,000 g / mol, styrene 47.5 wt%, maleic anhydride 6.2 wt%, N-phenylmaleimide 46.3 wt%
Kraton FG1901X (Shell) having about 1.7% by weight of maleic anhydride as the < E-SEBS-MAH &
<F-Polystyrene-co-acrylonitrile: SAN> 81HF (LG Chem)
<G-Rubber> Fusabond MN-493D (Dupont)
The physical properties of the specimens prepared in Examples and Comparative Examples were measured by the following methods, and the results are shown in Tables 1 and 2 below.
Tensile Strength (kgf / cm 2 ), Tensile Elongation (%): Tensile strength and tensile elongation were measured according to ASTM D638.
Flexural Strength (kg / cm 2 ), Flexural Modulus (GPa): Flexural strength and flexural modulus were measured according to ASTM D790 standard.
Izod impact strength (1/4 notched at 23 占 폚, kgf 占 / m / cm): Measured according to ASTM D256 standard.
* HDT (heat distortion temperature, 18.6 kgf / 캜): measured according to ASTM D648 standard.
burglar
Elongation
burglar
Modulus of elasticity
burglar
burglar
Elongation
burglar
Modulus of elasticity
burglar
Examples 1 to 11 including the polyamide resin composition provided according to the composition of the present invention show the conventional thermal and mechanical properties as compared with Comparative Examples 1 to 7 which do not satisfy the composition of the present invention The tensile elongation was improved by 100% or more. The present invention has an effect that a tensile elongation is 100% or more without using an ethylene rubber.
Claims (12)
(B) 5 to 60% by weight of a vinyl cyan compound-conjugated diene compound-aromatic vinyl compound copolymer resin;
(C) 3 to 20% by weight of a polycarbonate resin;
(D) 0 to 5% by weight of a styrene-maleimide-based copolymer;
(E) 0 to 10% by weight of maleic anhydride graft styrene-ethylene-butylene-styrene block copolymer; And
(F) 0 to 10% by weight of an aromatic vinyl compound-vinyl cyanide copolymer;
Wherein the polyamide resin composition is a polyamide resin composition.
The polyamide resin (A) may be at least one selected from the group consisting of polycaprolactam (nylon 6), polyhexamethylenediamine adipamide (nylon 6,6), polyhexamethylene sebasamide (nylon 6,10), polyhexamethylenediamine lauramide (Nylon 6,12), polytetramethylenediamine adipamide (nylon 4,6), and polylauroractam (nylon 12).
The (B) vinyl cyan compound-conjugated diene compound-aromatic vinyl compound copolymer is a rubber core polymerized by including a conjugated diene compound; And a shell polymerized with at least one compound selected from the group consisting of an aromatic vinyl compound, a vinyl cyan compound, and an alkyl (meth) acrylate compound, and encapsulating the core.
Wherein the polycarbonate resin (C) has a melt index of 3 to 30 g / 10 min.
Wherein the weight ratio of the polyamide resin (A) to the polycarbonate resin (C) is 4 to 13: 1 to 4.
The styrene-maleimide copolymer (D) is at least one selected from the group consisting of styrene-N-phenyl maleimide-maleic anhydride copolymer, N-phenyl maleimide-maleic anhydride copolymer, and phenyl maleimide ≪ / RTI >
Wherein the (E) maleic anhydride graft styrene-ethylene-butylene-styrene block copolymer has a maleic anhydride content of 0.1 to 5.0% by weight.
The polyamide resin composition may further contain at least one selected from the group consisting of a lubricant, an antioxidant, a light stabilizer, a chain extender, a catalyst, a release agent, a pigment, a dye, an antistatic agent, an antimicrobial agent, a processing aid, a metal deactivator, , An anti-wear agent, and a coupling agent.
Wherein the polyamide resin composition has a tensile elongation of 100% or more according to ASTM D638.
(B) 5 to 60% by weight of a vinyl cyan compound-conjugated diene compound-aromatic vinyl compound copolymer resin; And
(C) 3 to 20% by weight of a polycarbonate resin;
(D) 0 to 5% by weight of a styrene-maleimide-based copolymer;
(E) 0 to 10% by weight of maleic anhydride graft styrene-ethylene-butylene-styrene block copolymer; And
(F) 0 to 10% by weight of an aromatic vinyl compound-vinyl cyanide copolymer;
And melt-kneading and extruding the polyamide resin composition.
Wherein the molded article is an automotive exterior part.
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KR1020150157895A KR102011352B1 (en) | 2015-11-11 | 2015-11-11 | Polyamide resin composition and molded products |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR940004866B1 (en) * | 1990-10-15 | 1994-06-02 | 주식회사 코오롱 | Polyamide-polycarbonate resin composition |
KR19990061710A (en) * | 1997-12-31 | 1999-07-26 | 폴 루르 | Thermoplastic Composition |
KR100529206B1 (en) * | 2000-04-12 | 2005-11-17 | 로디아 엔지니어링 플라스틱스 에스.에이. | Thermoplastic polymeric compositions |
KR100821066B1 (en) * | 2005-11-11 | 2008-04-10 | 제일모직주식회사 | Nylon/ABS/PMMA alloy having improved mechanical properties |
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2015
- 2015-11-11 KR KR1020150157895A patent/KR102011352B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR940004866B1 (en) * | 1990-10-15 | 1994-06-02 | 주식회사 코오롱 | Polyamide-polycarbonate resin composition |
KR19990061710A (en) * | 1997-12-31 | 1999-07-26 | 폴 루르 | Thermoplastic Composition |
KR100529206B1 (en) * | 2000-04-12 | 2005-11-17 | 로디아 엔지니어링 플라스틱스 에스.에이. | Thermoplastic polymeric compositions |
KR100821066B1 (en) * | 2005-11-11 | 2008-04-10 | 제일모직주식회사 | Nylon/ABS/PMMA alloy having improved mechanical properties |
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