KR20170046356A - A Hydraulic Control Device for Construction Equipment - Google Patents
A Hydraulic Control Device for Construction Equipment Download PDFInfo
- Publication number
- KR20170046356A KR20170046356A KR1020150146576A KR20150146576A KR20170046356A KR 20170046356 A KR20170046356 A KR 20170046356A KR 1020150146576 A KR1020150146576 A KR 1020150146576A KR 20150146576 A KR20150146576 A KR 20150146576A KR 20170046356 A KR20170046356 A KR 20170046356A
- Authority
- KR
- South Korea
- Prior art keywords
- engine
- pump
- rpm
- horsepower
- horsepower per
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/20—Means for actuating or controlling masts, platforms, or forks
- B66F9/22—Hydraulic devices or systems
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2246—Control of prime movers, e.g. depending on the hydraulic load of work tools
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/18—Combined units comprising both motor and pump
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20507—Type of prime mover
Abstract
Description
The present invention relates to a hydraulic control system for a construction machine.
Construction equipment generally refers to construction civil engineering machinery, and each construction such as roads, rivers, ports, railways, and plants has a structure and performance suited to its characteristics. In other words, the construction equipment can be divided into excavation equipment, loading equipment, conveying equipment, loading equipment, compaction equipment, foundation equipment and the like due to the variety of work done in the industrial field. Specifically, the construction equipment can be classified into bulldozer, excavator, , Rollers, and the like.
The most basic work performed in the industrial field is digging. In the case of industrial construction, excavation works are mostly carried out by excavating the ground to a certain depth and installing various structures or laying pipes on the ground.
An excavator is a construction machine that carries out works such as excavation work for digging the ground in civil engineering, construction, construction site, loading work for transporting soil, crushing work for dismantling the building, suspension work for arranging the ground, And an upper revolving body mounted on the traveling body and rotated by 360 degrees and a working device.
The excavator is divided into an infinite track crawler excavator and a tire type wheel excavator according to the driving method of the traveling body. Crawler excavator is more widely used in each work site from 1 ton to more than 100 tons of equipment because it is stable and work productivity compared to wheel excavator. Wheel excavator is compared with crawler excavator It is used mainly in the work site where the work stability can be reduced but the road can be traveled and the work place can be moved without a trailer and frequently work and movement are required.
In addition, excavators can be used with appropriate working equipment depending on the state of the earth and rock, the type of work and the application. Buckets for general excavation and excavation, breakers for crushing hard ground, rocks, and crushers used for dismantling and crushing buildings.
In addition to the excavator, the construction machine has a front device including a boom and a bucket in front of the main body. It can be used to load aggregate such as crushed rocks and soil, to transport hay, garbage, Wheel loaders, and forklifts that are used to raise or transport heavy loads.
These forklifts and wheel loaders have a stall phenomenon momentarily between high-power operations such as overloading (traveling + maximum load water rise or workpiece digging) in the low RPM section due to the torque characteristics of the engine , Which is not compatible with the horsepower control method of the piston pump.
Therefore, since the forklift and the wheel loader start work in the low RPM section, there is a problem that it is difficult to improve when the torque change of the engine is impossible.
SUMMARY OF THE INVENTION The present invention has been made in order to solve the above problems of the prior art, and it is an object of the present invention to provide an engine stall control system, And to provide a hydraulic control system of a construction machine for preventing the occurrence of such a problem.
A hydraulic control system for a construction machine according to an aspect of the present invention includes: a drive device that operates via a pressurized oil; A pump driven by the engine and supplying pressurized oil to the drive device; A traveling device driven by the engine and operated so as to move the construction machine back and forth; And a control unit for controlling a discharge flow rate of the pump, wherein the control unit calculates the pump allowable consumption horsepower per engine RPM through the maximum generated horsepower per RPM of the engine and the driving unit consumed horsepower per RPM of the engine And the pump is controlled to be equal to or less than the pump allowable consumption horsepower per engine RPM.
Specifically, the control unit can calculate the pump allowable consumption horsepower per engine RPM by the following equation (1). Wherein Ma is a maximum generated horsepower per RPM of the engine, Mb is the driving device consumed horsepower per RPM of the engine, Mc is the pump allowable horsepower per the engine RPM,
Specifically, the traveling device may include a torque converter that converts the horsepower supplied from the engine to the forward and backward propulsion force of the construction machine.
Specifically, the maximum generated horsepower per RPM of the engine is the horsepower at which the stall phenomenon of the engine occurs, and the maximum consumed horsepower among the driving apparatus consumed horsepower per RPM of the engine is the horsepower at which the stall phenomenon of the torque converter occurs .
Specifically, the control unit can control the discharge flow rate of the pump to be equal to or smaller than the maximum discharge flow rate of the pump by the following expression (2). Where Qm is the maximum discharge flow rate of the pump, Mc is the pump allowable consumption horsepower per the engine RPM, and P is the discharge pressure of the pump.
Specifically, the control unit may include an EPPR valve for controlling the discharge flow rate of the pump with an electrical signal.
The hydraulic control system of a construction machine according to the present invention prevents a start-off (engine stall phenomenon) even in a low RPM section (low torque, low power) under overload work conditions of a construction machine, So that the work efficiency of the worker is improved and the working period is reduced.
1 is a side view of a wheel loader including a hydraulic control system of the present invention.
2 is a side view of a forklift including a hydraulic control system of the present invention.
3 is a conceptual diagram showing a hydraulic control system of a construction machine of the present invention.
4 is a graph showing an engine-torque converter matching curve.
BRIEF DESCRIPTION OF THE DRAWINGS The objects, particular advantages and novel features of the present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG. It should be noted that, in the present specification, the reference numerals are added to the constituent elements of the drawings, and the same constituent elements are assigned the same number as much as possible even if they are displayed on different drawings. In the following description, well-known functions or constructions are not described in detail since they would obscure the invention in unnecessary detail.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Fig. 1 is a side view of a wheel loader including a hydraulic control system of the present invention, and Fig. 2 is a side view of a forklift including a hydraulic control system of the present invention. Hereinafter, the
As shown in Fig. 1, the
The
For example, when the
Specifically, when the
Thereafter, the
Here, a quick coupler is used for connecting or disconnecting the
The wheel loader
The
The
2, the
The
The forklift
The
An
A quick coupler is used for connecting or disconnecting the forklift
The quick coupler is installed in the form of a cylinder (not shown) on the front surface of the forklift
The
The
Hereinafter, the
3 is a conceptual diagram of a hydraulic control system of a construction machine according to an embodiment of the present invention.
3, the
The pressurized
The pressurized
The pressurized
The
The
The traveling
The traveling
The
Specifically, when the
The
More specifically, the
The
Hereinafter, FIG. 4 is referred to in order to explain a procedure for calculating the pump allowable consumption horsepower, which is a value for controlling the
In the graph, T is the torque curve curve of the
x is the pump margin consumed horsepower at any RPM of the
The
Referring to the graph shown in FIG. 4, Ma represents the value of x + y at any RPM of the
At this time, the
The
At this time, the
The
As described above, in the present invention, the margin horsepower of the
The
Therefore, the
As described above, the hydraulic control system of the construction machine according to the present invention prevents the start-off (engine stall phenomenon) even in the low RPM section (low torque, low power) under the overload work condition of the construction machine, The work can be smoothly performed, the work efficiency of the worker is improved, and the working period is reduced.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the same is by way of illustration and example only and is not to be construed as limiting the present invention. It is obvious that the modification and the modification are possible.
It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
1: Wheel Loader 2: Forklift
10: working device 11: bucket cylinder
12: Bucket 13: Loader Linkage
14: Boom cylinder 15: Boom
20:
22: Pump 23: Driving unit
24: main control valve 25: drive unit
26: control unit 30: wheel loader main body
31: cab 32: counterweight
33: engine 40: traveling device
41: rear wheel 42: front wheel
50: Forklift main body 51: Cab
511: Overhead guard 512: Pedal
60: mast assembly 61: mast rail
62: carriage 63: fork
70: traveling device 71: front wheel
72: rear wheel 80: cargo
T: Torque curve F / R: Front and rear curve
N: Neutral curve S: Driving stall point
x: pump margin per RPM engine RPM horsepower
y: Driving unit consumption horsepower per engine RPM in front and rear
z: Drive horsepower per neutral RPM engine RPM
Claims (6)
A pump driven by the engine and supplying pressurized oil to the drive device;
A traveling device driven by the engine and operated so as to move the construction machine back and forth; And
And a control unit for controlling a discharge flow rate of the pump,
Wherein,
Calculating the pump allowable consumption horsepower per engine RPM through the maximum generated horsepower per RPM of the engine and the driving unit consumed horsepower per RPM of the engine and controlling the pump to be less than the pump allowable consumption horsepower per engine RPM And the hydraulic control system of the construction machine.
And calculates the pump allowable consumption horsepower per engine RPM by the following equation (1).
Wherein Ma is a maximum generated horsepower per RPM of the engine, Mb is the driving device consumed horsepower per RPM of the engine, Mc is the pump allowable horsepower per the engine RPM,
And a torque converter that converts the horsepower supplied from the engine to the forward and backward propulsion force of the construction machine.
The maximum generated horsepower per RPM of the engine is the horsepower at which the stall phenomenon of the engine occurs,
Wherein the maximum consumed horsepower of the driving unit consumed horsepower per RPM of the engine is the horsepower at which the stall phenomenon of the torque converter is generated.
And the discharge flow rate of the pump is controlled to be equal to or less than a maximum discharge flow rate of the pump by the following equation (2).
Where Qm is the maximum discharge flow rate of the pump, Mc is the pump allowable consumption horsepower per the engine RPM, and P is the discharge pressure of the pump.
And an EPPR valve for controlling the discharge flow rate of the pump by an electrical signal.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150146576A KR20170046356A (en) | 2015-10-21 | 2015-10-21 | A Hydraulic Control Device for Construction Equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150146576A KR20170046356A (en) | 2015-10-21 | 2015-10-21 | A Hydraulic Control Device for Construction Equipment |
Publications (1)
Publication Number | Publication Date |
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KR20170046356A true KR20170046356A (en) | 2017-05-02 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020150146576A KR20170046356A (en) | 2015-10-21 | 2015-10-21 | A Hydraulic Control Device for Construction Equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101970436B1 (en) * | 2018-08-14 | 2019-04-18 | 박헌정 | Multipurpose Construction Vehicle for Inclined Shaft of Underground Tunnel |
KR20190050491A (en) * | 2017-11-03 | 2019-05-13 | 현대건설기계 주식회사 | Engine control system and method for working machine |
-
2015
- 2015-10-21 KR KR1020150146576A patent/KR20170046356A/en not_active Application Discontinuation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20190050491A (en) * | 2017-11-03 | 2019-05-13 | 현대건설기계 주식회사 | Engine control system and method for working machine |
KR101970436B1 (en) * | 2018-08-14 | 2019-04-18 | 박헌정 | Multipurpose Construction Vehicle for Inclined Shaft of Underground Tunnel |
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