KR20170025193A

KR20170025193A - Apparatus and method for manufacturing pellet using soybean residue

Info

Publication number: KR20170025193A
Application number: KR1020150121237A
Authority: KR
Inventors: 허충식
Original assignee: 주식회사 코모텍
Priority date: 2015-08-27
Filing date: 2015-08-27
Publication date: 2017-03-08
Also published as: KR101755110B1

Abstract

Disclosed are an apparatus and a method for manufacturing pellets for bedding of pets, pigs, chickens, etc. using soybean residues. The apparatus comprises: a compression unit compressing inputted soybean residues; a moisture discharge unit discharging moisture of the compressed soybean residues to the outside; a binder input unit inputting a binder to the compressed soybean residues; a turgor pressure milling unit implementing turgor pressure application and milling to the soybean residues in which the binder is inputted; and a pellet molding unit inputting the soybean residues passed through the turgor pressure milling unit in a mold and manufacturing pellets.

Description

[0001] Apparatus and method for manufacturing pellets using soybean [

The present invention relates to an apparatus and method for manufacturing pellets using beads, and more particularly, to an apparatus and a method for producing pellets using beads.

Beji means residue left over tofu.

The beage is slightly lower in composition than soybeans or tofu, but its calorie is low (the calories of bean is only 1/4 of the beans), and its flavor is much cheaper.

With the use of bejji, there is no need to knife, so the cooking process becomes very simple. You can also cook a variety of meals, such as making hamburgers with minced meat or mixing them with cookies or donut dough. Because it is so voluminous, it boasts a small amount, so it is also suitable for diet.

One of the outstanding components of the scent is dietary fiber. Among 100g of beef, 11.5g of dietary fiber is contained, which is twice as much burdock. Bee's dietary fiber is water-insoluble cellulose, which absorbs extra moisture in the body and swells up to help move the intestines. At the same time, the intestines are cleaned up to help prevent colon cancer.

In the past, these beages were mainly used for making food, but they did not seek to change to other uses.

Prior Art 1: Korean Patent No. 0646099 Prior Art 2: Korean Patent Publication No. 2010-0039970 Prior Art 3: Korean Patent No. 0421606 Prior Art 4: Korean Patent No. 0680742 Prior Art 5: Korean Patent No. 1081148

Disclosure of Invention Technical Problem [8] The present invention has been proposed to solve the above-described problems of the prior art, and an object of the present invention is to provide an apparatus and a method for producing pellets for bedding such as pets, pigs,

To achieve the above object, according to a preferred embodiment of the present invention, there is provided an apparatus for manufacturing pellets using beads, comprising: a squeezing unit for squeezing charged pellets; A water discharge unit for discharging the moisture of the pressed beverage to the outside; A binder introducing portion for introducing the binder into the pressed bead; A pressurizing kneading portion for performing expansion and kneading of the binder to which the binder is added; And a pellet mold part for manufacturing a pellet by inserting the pellets passed through the pressure-reduction kneading part into a mold.

The binding agent may be any one of gelatin, carrakinan and starch.

The above-mentioned pressure-expansion kneading unit can perform expansion and kneading at a temperature of 125 to 135 degrees Celsius.

According to another aspect of the present invention, there is provided a method of manufacturing pellets using beads, the method comprising the steps of: Discharging the moisture of the pressed beverage to the outside; Injecting a binder into the compressed bare paper; Performing pressure expansion and kneading on the charged billet; And compressing and kneading the pellets into a metal mold to form pellets.

In the step of performing the expansion and kneading, the expansion and kneading can be carried out at a temperature of 125 to 135 degrees Celsius.

The pellets can be used as a rug for pets and livestock animals.

According to the present invention having such a configuration, when used as a bedding for pets, pigs, chickens, etc., there is a lot of porosity in the furanoboid component and the pellet type product of the soybean to quickly absorb the odor of the animal's side or urine A deodorizing effect can be obtained.

Also, there is no chemical additives, so even if the animal eats, there is no abnormality in the feed.

1 is a configuration diagram of an apparatus for producing pellets using beads according to an embodiment of the present invention.
2 is a configuration diagram of a system to which the apparatus of FIG. 1 is applied.
3 is a flowchart illustrating a method of manufacturing pellets using beads according to an embodiment of the present invention.

While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail.

It is to be understood, however, that the invention is not to be limited to the specific embodiments, but includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.

The terminology used in this application is used only to describe a specific embodiment and is not intended to limit the invention. The singular expressions include plural expressions unless the context clearly dictates otherwise. In the present application, the terms "comprises" or "having" and the like are used to specify that there is a feature, a number, a step, an operation, an element, a component or a combination thereof described in the specification, But do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or combinations thereof.

Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Terms such as those defined in commonly used dictionaries should be interpreted as having a meaning consistent with the meaning in the context of the relevant art and are to be interpreted in an ideal or overly formal sense unless explicitly defined in the present application Do not.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In order to facilitate the understanding of the present invention, the same reference numerals are used for the same constituent elements in the drawings and redundant explanations for the same constituent elements are omitted.

FIG. 1 is a configuration diagram of a pellet production apparatus using beads according to an embodiment of the present invention, and FIG. 2 is a configuration diagram of a system to which the apparatus of FIG. 1 is applied.

The pellet production apparatus using beads according to the embodiment of the present invention is characterized in that the pelletizing unit 10 includes a compression unit 12, a water discharge unit 14, a binder insertion unit 16, a compression kneading unit 18, And a pellet mold portion 20.

The filler input unit 10 serves as a hole for injecting the beverage. The input port 30 and the input screw 32 shown in FIG. 2 may correspond to the busy input portion 10. Here, the charging port 30 may be referred to as a charging hopper.

The crimping portion 12 presses a predetermined amount of bead inserted through the bead insertion portion 10. The pressing screw 34 shown in Fig. 2 may correspond to the pressing portion 12. Fig.

The water discharging portion 14 discharges the moisture of the pressed paper pressed by the pressing portion 12 to the outside. 2, a plurality of water discharge ports 36 are formed at the bottom of the compression screw 34 so as to be spaced apart from each other. Here, a plurality of water outlets 36 may correspond to the water outlets 14.

The binder introducing portion 16 inserts a binding agent (for example, gelatin, karakinan, starchoid, etc.) into the beads which have been pressed and bonded by the bonding portion 12. In Fig. 2, a binder inlet 38 is formed at the outlet side of the compression screw 34. Fig. Here, the binder inlet 38 may correspond to the binder inlet 16.

The pressure-tightening kneading section 18 performs pressure expansion and kneading with respect to the charged amount of the binder. For example, the expansion-kneading portion 18 performs expansion and kneading at approximately 125 to 135 degrees centigrade. The pressure-expansion kneading screw 40 shown in Fig. 2 may correspond to the pressure-expansion kneading portion 18. Fig. The pressure-tightening kneading section 18 may further employ a heater 44 for pressurizing and kneading.

The pellet mold part (20) inserts the pellets passed through the pressure-reduction kneading part (18) into a mold to produce pellets of desired shape. The pellet mold tool 42 shown in Fig. 2 may correspond to the pellet mold part 20. Fig. The pellets produced may contain some moisture, which will evaporate quickly (e.g., within a few minutes). If a moisture content of less than 5% is required, it may be dried again.

3 is a flowchart illustrating a method of manufacturing pellets using beads according to an embodiment of the present invention.

First, a predetermined amount of bill is input into the bill input unit 10 (S10).

Accordingly, the inserted bead moves to the crimping portion 12. That is, the bill inserted into the input port 30 is transmitted to the compression screw 34 through the input screw 32.

The pressing unit 12 presses the bills and discharges the water through the water discharging unit 14 to the outside (S20).

Then, a binding agent such as gelatin, Kirakinan, starchoid, etc. is injected through the binder input unit 16 (S30).

Thus, the beads charged with the binder are delivered to the pressure-sensitive kneading section 18.

The pressure-sensitive kneading section 18 performs pressure expansion and kneading at about 125 to 135 degrees Celsius with respect to the charged amount of the binder (S40).

The compressed and kneaded pellets are transferred to the pellet mold part (20).

Accordingly, the pellet mold part 20 is pelletized and kneaded into a predetermined mold to produce a desired shape pellet (S50). The pellets thus produced may contain some moisture, which will evaporate quickly (e.g., within a few minutes). If a water content of less than 5% is required, it may be dried again through a dryer (not shown).

As described above, an optimal embodiment has been disclosed in the drawings and specification. Although specific terms have been employed herein, they are used for purposes of illustration only and are not intended to limit the scope of the invention as defined in the claims or the claims. Therefore, those skilled in the art will appreciate that various modifications and equivalent embodiments are possible without departing from the scope of the present invention. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.

10: bill insertion part 12:
14: water discharge part 16:
18: pressure-tightening kneading part 20: pellet mold part
30: input port 32: input screw
34: compression screw 36: water outlet
38: Binder inlet 40: Expansion kneading screw
42: Pellet mold machine 44: Heater

Claims

A pressing part for pressing the charged bead;
A water discharge unit for discharging the moisture of the pressed beverage to the outside;
A binder introducing portion for introducing the binder into the pressed bead;
A pressurizing kneading portion for performing expansion and kneading of the binder to which the binder is added; And
And a pellet mold part for producing a pellet by inserting a pellet passed through the pressure-expansion kneading part into a metal mold.

The method according to claim 1,
Wherein the binder is any one of gelatin, carrakinan, and starch.

The method according to claim 1,
Wherein the expansion kneading portion is subjected to expansion and kneading at a temperature of 125 to 135 degrees Celsius.

Pressing the pressed bead;
A water discharge unit discharging the moisture of the pressed beverage to the outside;
A binder introducing portion, applying a binder to the compressed beige;
A pressure-tight kneading section, performing compression and kneading of the binder to which the binder is added, And
The method of manufacturing pellets using pellets according to any one of claims 1 to 3, wherein the pellet mold part is formed by pelletizing the compressed pellets after the expansion and kneading step.

The method of claim 4,
Wherein the binder is any one of gelatin, carrakinan and starch.

The method of claim 4,
The step of performing the expansion and kneading includes:
Characterized in that compression and kneading are carried out at a temperature of 125 ° C to 135 ° C.

The method of claim 4,
Wherein the pellet is used as a rug for pets and livestock animals.