KR20160116167A - Forming device for three-dimensional structure and forming method thereof - Google Patents
Forming device for three-dimensional structure and forming method thereof Download PDFInfo
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- KR20160116167A KR20160116167A KR1020150042400A KR20150042400A KR20160116167A KR 20160116167 A KR20160116167 A KR 20160116167A KR 1020150042400 A KR1020150042400 A KR 1020150042400A KR 20150042400 A KR20150042400 A KR 20150042400A KR 20160116167 A KR20160116167 A KR 20160116167A
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- dimensional structure
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- B29C67/0085—
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- B29C67/0088—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
Abstract
The present invention relates to a three-dimensional structure manufacturing apparatus and method, and more particularly, to a three-dimensional structure manufacturing apparatus capable of manufacturing a three-dimensional structure through printing and curing of a material, Axis moving mechanism moving the head in a plane, and the head moving relative to the head in the z-axis direction, and the three-dimensional structure to be manufactured is located and a z-axis moving mechanism. The present invention has the effect of manufacturing a three-dimensional structure with precision in conformity with the performance of a servo apparatus by adding a structure of a conventional apparatus for manufacturing a 3D structure of a layered structure and a machine capable of machining.
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus and a method for manufacturing a three-dimensional structure, and more particularly, to an apparatus and a method for manufacturing a three-dimensional structure with higher precision.
Generally, a method of generating a three-dimensional structure can be divided into a method of cutting a mass material and a lamination method known as a three-dimensional printer. In the case of removing the material, there is a limitation in processing a complicated shape such as an empty shape, and a three-dimensional structure is manufactured through various steps such as mock-up manufacturing-mold manufacturing-casting.
This method requires a lot of cost and time, and a processing method of laminating the materials in order to make complex structures in a short time has been attracting attention. Such lamination-type devices are being used not only for the manufacture of prototypes but also for real parts processing, because they can be implemented at a low cost according to the development of IT technology. Particularly, a method of melting wire-shaped solid materials and laminating them through nozzles is getting more popular with a simple system configuration.
As an example of such a three-dimensional structure manufacturing apparatus, there is JP-A-10-1346704 (registered on Dec. 24, 2013, a 3D printer capable of forming multicolor products).
The above patent includes a heater nozzle moving in the x and y directions, a work table mounted on a z linear moving mechanism capable of moving in the z direction, a filament conveying part capable of supplying a plurality of thermoplastic filaments to the heater nozzle, and a controller ,
The thermoplastic filaments of different colors are supplied to the heater nozzle, and layers of various colors are sequentially layered to produce a 3D stereostructure structure.
As in the conventional example described above, the conventional 3D printing apparatus melts the supplied solid filaments in the nozzles while spraying the nozzles in the direction of the x, y, and z axes relative to the workbench, .
At this time, the relative movement of the nozzle position can be relatively easily controlled. However, the precision of the nozzle for melting and discharging the solid wire and the control limit of the discharge amount and the thermal deformation of the material do not meet the accuracy according to the mechanical movement described above in terms of shape and precision. That is, there is a problem that a three-dimensional structure conforming to the performance of the servo apparatus can not be generated.
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and it is an object of the present invention to provide a three-dimensional structure manufacturing apparatus and method capable of manufacturing a three-dimensional structure with precision in accordance with performance of a servo apparatus, have.
Another object of the present invention is to provide an apparatus and a method for manufacturing a three-dimensional structure in which a separate post-treatment process is not required.
According to an aspect of the present invention, there is provided a three-dimensional structure manufacturing apparatus capable of manufacturing a three-dimensional structure through printing and curing of a material. The apparatus includes a nozzle unit for printing a material, And a y-axis movement mechanism part for moving the head part in a plane, and the head part relatively move in the z-axis direction, and the three-dimensional structure And a z-axis moving mechanism portion in which the z-axis moving mechanism is located.
The machine tool may include a rotary drive unit and a tool that rotates by the rotary drive unit and mechanically processes the surface of the three dimensional structure.
Wherein the head portion includes a nozzle portion for three-dimensional printing and a machine tool for machining, wherein each of the nozzle portion and the machine tool is rotatably supported on first and second rotation supports rotatable in the y- Can be combined.
The rotational coupling position of the nozzle unit coupled to the first rotational support may be at a higher position than the rotational coupling position of the machine coupled to the second rotational support.
The z-axis moving mechanism includes a guide portion for supporting the horizontal plate in a vertically movable state, a driving portion for providing power necessary for moving the horizontal plate, a rotary pedestal rotatably coupled to the upper surface of the horizontal plate, A fixing part for fixing the rotation support, and a structure fixing part for fixing the rotation support to the three-dimensional structure.
Further, the method for manufacturing a three-dimensional structure according to the present invention includes the steps of: a) printing a three-dimensional structure by using a nozzle unit; b) after the three-dimensional structure produced in the step a) is completely coagulated, C) machining a side of the three-dimensional structure by controlling the machine horizontally on the x-axis when the machining is selected, and d) ) Controlling the machine so that the work is parallel to the z-axis if side machining is not required, machining the upper surface of the three-dimensional structure, and e) performing the step c) or d) Then, it is checked whether the machining is completed. If the machining is completed, the process may be terminated. If the machining is not completed, the step b) may be returned.
The step e) may be configured to rotate the rotating pedestal on which the three-dimensional structure is located to return to the step b) in order to process the other side of the three-dimensional structure.
The nozzle unit and the machine can be rotated about their respective y-axis directions so that the end of the nozzle unit faces downward in the step a). In the step b) or c) So that the nozzle portion can be oriented in a direction parallel to the x-axis so as not to interfere.
The apparatus and method for manufacturing a three-dimensional structure according to the present invention are capable of manufacturing a three-dimensional structure with precision in conformity with the performance of a servo apparatus by adding a machine of a conventional machine for manufacturing a 3D structure, have.
Further, it is an object of the present invention to provide an apparatus for manufacturing a three-dimensional structure with high accuracy at a relatively low cost, without requiring a separate post-treatment process, thereby increasing the penetration rate of the three- have.
1 is a perspective view of a three-dimensional structure manufacturing apparatus according to a preferred embodiment of the present invention.
Fig. 2 is a plan view of Fig. 1. Fig.
3 is a detailed perspective view of the head portion.
Fig. 4 and Fig. 5 are diagrams showing the operation of the head portion.
6 is a detailed configuration diagram of the z-axis moving mechanism section.
7 is a flowchart of a method of manufacturing a three-dimensional structure according to a preferred embodiment of the present invention.
8 is a schematic diagram of a data processing process of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of a three-dimensional structure manufacturing apparatus and method according to preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a perspective view of a three-dimensional structure manufacturing apparatus according to a preferred embodiment of the present invention, FIG. 2 is a plan view of FIG. 1, and FIG. 3 is a detailed perspective view of a head.
1 to 3, the apparatus for manufacturing a three-dimensional structure according to a preferred embodiment of the present invention includes a
The
Hereinafter, the construction and operation of the three-dimensional structure manufacturing apparatus according to the preferred embodiment of the present invention will be described in detail.
The
The positional relationship between the nozzle end portion of the
The
That is, the
At this time, the generated three-dimensional structure is positioned on the z-
The y-axis
The power of the y-
The x-axis
Fig. 4 and Fig. 5 are diagrams showing the operation of the head portion.
4 shows a state in which the
5, the
That is, the
In this embodiment, only the state in which the
5, when the
6 is a detailed configuration diagram of the z-axis
6, the z-
In this structure, when the three-dimensional structure is formed using the
At this time, the generated three-dimensional structure is positioned on the upper surface of the
When the
After all the three-dimensional structures are printed through the above process, the material is cured and the upper and side surfaces of the three-dimensional structure are processed using the
At this time, a
As described above, the present invention creates a three-dimensional structure and then carries out mechanical processing so as to obtain a more precise shape.
Hereinafter, the method for producing the three-dimensional structure of the present invention will be described in more detail.
7 is a flowchart of a method of manufacturing a three-dimensional structure according to a preferred embodiment of the present invention.
Referring to FIG. 7, a step S11 of confirming whether or not an additional machining mode is used, a step S12 of creating and terminating a three-dimensional structure using the nozzle unit 401 when the additional machining mode is not used, (S13) of adjusting a machining dimension when using the additional machining mode, a step (S14) of creating a three-dimensional structure using the nozzle unit (401), and a step (S16) of fixing the three-dimensional structure when the three-dimensional structure is completely solidified, a step (S17) of confirming whether the side of the fixed three-dimensional structure is to be processed, A step S18 of controlling the machine tool 402 horizontally on the x axis when machining is selected as a result of the determination in step S17 and a step S18 of performing the machining operation on the machine tool 402 after the step S18, Side (S20) of controlling the machining center (402) to be parallel to the z axis if the machining is not required as a result of the determination in the step S17 (S20); and after the step (S20) A step S21 of machining the upper surface of the structure, a step S22 of confirming whether the machining is completed after the step S19 or S20 and ending the process if the machining is completed, And rotating the rotating pedestal 504 to return to the step S17 (S23).
The method for fabricating the three-dimensional structure according to the preferred embodiment of the present invention will be described in more detail as follows.
First, in step S11, whether or not the additional machining mode is used is confirmed. In this case, the term " open " means that the three-dimensional structure is generated using the
If it is determined in step S11 that the additional machining mode is not used, a three-dimensional structure is created using the
Then, if it is determined in step S13 that the additional machining mode is to be used in step S11, the machining dimension is adjusted. Here, when the side or horizontal surface of the three-dimensional structure is mechanically cut into a fixed number, the three-dimensional structure produced using the
Then, in step S14, the
The three-dimensional structure is created on the above-described rotating pedestal.
Then, in step S15, it is determined whether the three-dimensional structure generated in step S14 is completely solidified. Such a process can be set to perform the next step automatically after the completion of the normal solidification time with the waiting time, and it can be confirmed whether it is fully cured by visual inspection or other detection means.
Then, in step S16, if the three-dimensional structure is completely solidified, the three-dimensional structure is fixed using the
At this time, the
Next, in step S17, it is confirmed whether the side surface of the fixed three-dimensional structure is to be machined. This confirmation is for the machine to change the posture of the
Next, in step S18, if the machining side is selected as a result of the determination in step S17, the posture is controlled such that the
Next, in step S19, the machine carries out the machining of the side surface of the three-dimensional structure by performing the step S18. At this time, the processing is performed according to the number of poles given as three-dimensional information.
Next, in step S20, if the side machining is not required as a result of the determination in step S17, the
Then, in step S21, the upper surface of the three-dimensional structure is machined after the step S20.
Then, in step S22, after performing step S19 or step S20, it is checked whether the machining is completed. If the machining is completed, the manufacturing process is terminated.
Otherwise, if it is determined in step S22 that there is still a further machining surface to be machined, the machining operation is continued by rotating the
Such a process is performed in parallel with the printing program so that a computer control program can be automatically processed.
8 is a schematic diagram of a data processing process of the present invention.
Referring to FIG. 8, a conventional three-dimensional shape processing of a lamination method converts an STL file from a 3D model, and slides in a height direction, and path information of a nozzle passing through information of each cross section is transmitted to a three-dimensional printer to form a three-dimensional shape.
When additional machining for improving the accuracy of the excitation is required, a path through which the
This path is programmed to selectively move the
As described above, according to the present invention, after the three-dimensional structure is formed by the printing method, mechanical processing can be performed in the same apparatus, and a structure with higher precision can be manufactured, and further processing is not required.
It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention will be.
100: main frame 200: y-axis moving mechanism
201: y-axis drive unit 202: y-axis movement guide guide
300: x-axis moving mechanism unit 301: x-axis driving unit
302: x-axis movement guide guide 400:
401: nozzle unit 402:
403: first rotation support member 404: second rotation support member
500: z-axis moving mechanism 501:
502: guide portion 503: horizontal plate
504: Rotation pedestal 505:
506:
Claims (8)
A head portion having a nozzle portion for printing a material and a machine capable of machining the manufactured three-dimensional structure;
An x-axis moving mechanism and a y-axis moving mechanism moving the head in a plane; And
And a z-axis moving mechanism that moves relative to the head in a z-axis direction and in which the manufactured three-dimensional structure is located.
The machine,
And a tool for turning the surface of the three-dimensional structure by turning by the rotation driving unit.
Wherein:
The nozzle unit for three-dimensional printing and a machine for machining include a nozzle unit and a machine tool each of which is rotatably coupled to first and second rotation supports rotatable in the y-axis direction Dimensional structure.
Wherein the rotary coupling position of the nozzle unit coupled to the first rotary support is higher than the rotary coupling position of the machine coupled to the second rotary support.
The z-
A guide portion for supporting the horizontal plate in a vertically movable state;
A driving unit for providing power required for movement of the horizontal plate;
A rotating pedestal rotatably coupled to an upper surface of the horizontal plate;
A fixing unit for fixing the rotation pedestal; And
And a structure fixing unit provided on the rotating pedestal and fixing the three-dimensional structure.
b) confirming whether the side of the fixed three-dimensional structure is processed after the three-dimensional structure formed in the step a) is completely solidified;
c) machining the side of the three-dimensional structure by controlling the machine horizontally on the x-axis when machining is selected as a result of the determination of step b);
d) machining the upper surface of the three-dimensional structure by controlling the machine so that the machine is parallel to the z-axis if side machining is not required as a result of the determination in step b);
e) after performing the step c) or d), confirming that the machining is completed, ending the process if completed, and returning to the step b) if the machining is not completed.
Wherein the step (e) comprises rotating the rotating pedestal on which the three-dimensional structure is located to rotate the other side of the three-dimensional structure, and then returning to the step b).
Wherein the nozzle unit and the machine work together,
Each of which is rotatable about the y-axis direction,
In the step a), the end of the nozzle part faces downward,
Wherein the step (b) or step (c) is performed in a direction parallel to the x-axis so that the nozzle part is not interfered with during machining.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102016224333A1 (en) | 2016-09-09 | 2018-03-15 | Hyundai Motor Company | HIGH-GRADE, NICKEL-STEEL |
KR20180056338A (en) * | 2016-11-18 | 2018-05-28 | 주식회사 다락방 | 3D Printer for education |
JPWO2017187800A1 (en) * | 2016-04-26 | 2019-02-28 | 日東電工株式会社 | Adhesive sheet for modeling stage and additive manufacturing apparatus |
KR20190042896A (en) * | 2017-10-17 | 2019-04-25 | 강대현 | 3 dimentional printer with conveyor part |
KR102276376B1 (en) * | 2020-02-10 | 2021-07-12 | 신성대학교 산학협력단 | 3d printer |
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JP2012506803A (en) * | 2008-10-30 | 2012-03-22 | エムティーティー テクノロジーズ リミテッド | Additive manufacturing apparatus and method |
KR20140109919A (en) * | 2011-12-02 | 2014-09-16 | 에꼴 센트랄 데 낭트 | Method and machining device by combined addition of material and shaping |
CN203919725U (en) * | 2014-01-09 | 2014-11-05 | 浙江腾腾电气有限公司 | A kind of 3D printer with sanding apparatus |
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KR100291953B1 (en) * | 1999-03-15 | 2001-06-01 | 윤덕용 | Variable deposition manufacturing method and apparatus |
JP2012506803A (en) * | 2008-10-30 | 2012-03-22 | エムティーティー テクノロジーズ リミテッド | Additive manufacturing apparatus and method |
KR20140109919A (en) * | 2011-12-02 | 2014-09-16 | 에꼴 센트랄 데 낭트 | Method and machining device by combined addition of material and shaping |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPWO2017187800A1 (en) * | 2016-04-26 | 2019-02-28 | 日東電工株式会社 | Adhesive sheet for modeling stage and additive manufacturing apparatus |
DE102016224333A1 (en) | 2016-09-09 | 2018-03-15 | Hyundai Motor Company | HIGH-GRADE, NICKEL-STEEL |
KR20180056338A (en) * | 2016-11-18 | 2018-05-28 | 주식회사 다락방 | 3D Printer for education |
KR101879355B1 (en) * | 2016-11-18 | 2018-07-18 | (주)다락방 | 3D Printer for education |
KR20190042896A (en) * | 2017-10-17 | 2019-04-25 | 강대현 | 3 dimentional printer with conveyor part |
KR102276376B1 (en) * | 2020-02-10 | 2021-07-12 | 신성대학교 산학협력단 | 3d printer |
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