KR20160108736A - Sheet Align-Transfer Apparatus with 2 Stage Vision Unit - Google Patents
Sheet Align-Transfer Apparatus with 2 Stage Vision Unit Download PDFInfo
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- KR20160108736A KR20160108736A KR1020150031391A KR20150031391A KR20160108736A KR 20160108736 A KR20160108736 A KR 20160108736A KR 1020150031391 A KR1020150031391 A KR 1020150031391A KR 20150031391 A KR20150031391 A KR 20150031391A KR 20160108736 A KR20160108736 A KR 20160108736A
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- Prior art keywords
- alignment
- axis
- vision unit
- transfer
- ceramic sheet
- Prior art date
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- 238000012546 transfer Methods 0.000 title claims abstract description 78
- 239000000919 ceramic Substances 0.000 claims abstract description 51
- 238000009434 installation Methods 0.000 claims abstract description 11
- 238000010521 absorption reaction Methods 0.000 claims abstract description 4
- 238000001179 sorption measurement Methods 0.000 claims description 21
- 238000005286 illumination Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 6
- 238000005259 measurement Methods 0.000 description 6
- 239000010409 thin film Substances 0.000 description 6
- 239000003990 capacitor Substances 0.000 description 5
- 230000006870 function Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003989 dielectric material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003985 ceramic capacitor Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/018—Dielectrics
- H01G4/06—Solid dielectrics
- H01G4/08—Inorganic dielectrics
- H01G4/12—Ceramic dielectrics
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Registering Or Overturning Sheets (AREA)
Abstract
The present invention relates to a two-stage vision unit ceramic sheet alignment conveying system (100), and a two-stage vision unit ceramic sheet alignment conveying system for aligning and conveying a sheet in the XY-theta axis direction, A transfer base mounted on the X-axis transfer frame and driven by an X-axis alignment transfer drive unit, and a Y-axis guide installed on the transfer base, the transfer base being rotatable in the Y- Axis direction, a central support shaft installed to be rotatably supported by the central support shaft, one side being driven by the first Y-axis alignment drive means, And the other side of the second plate is driven by a second Y-axis alignment driving means, And a first vision unit installed at a predetermined interval on a vision unit installation frame connected to both ends of the X-axis transfer frame and installed to pass under the vacuum absorption plate installation frame, Unit and a second vision unit. [0002] The present invention relates to a two-stage vision unit ceramic sheet alignment conveying system.
Description
The present invention relates to a two-stage vision unit ceramic sheet sorting and conveying system (100), comprising: a ceramic sheet sorting and conveying system for measuring a seating state of a ceramic sheet (S) and aligning it in the X-
An
A
A
A center portion of which is rotatably supported by the
An
The first and second vision units are installed at predetermined intervals on a vision
The
After performing the primary alignment to align the
After the
Generally, in order to increase capacitance of a capacitor such as a multi-layer ceramic capacitor (MLCC) which is a very small capacitor, it is necessary to increase a counter electrode area, reduce a distance between electrodes, or apply a dielectric material having a large dielectric constant between electrodes However, in order to increase the capacity while keeping the size small, the thickness of the dielectric material film or thin film is mainly made thinner, and then several tens to several hundreds of layers are laminated and connected in parallel. A dedicated laminator is used.
Thin-film micro-MLCCs manufactured by these thin film MLCC-dedicated laminators can be used for special purposes such as memory modules, tuners, mobile devices, military devices, medical devices, aircraft, automobiles, etc. in addition to IT products (mobile phones, PCs, D- And is widely used in a wide variety of fields where small capacitors are required. Particularly, since the inductance is low, it is superior in noise elimination effect at high frequencies compared with other capacitors, and thus it is applied to mobile phones, satellites, etc., and plays a role as a capacitor having high capacity and high reliability. In general, MLCC is a versatile component that requires more than 250 mobile phones (smartphones are twice as large as ordinary mobile phones), about 300 in notebooks, and about 700 in LCD TVs.
On the other hand, as electronic devices such as smart phones, portable communication devices, tablet PCs, notebooks, and smart TVs have become more sophisticated, the size of thin-film micro-MLCCs used therefor is becoming smaller and smaller. Considering that it is necessary to use the MLCC as a basic element of a circuit structure, the technology for a thin film MLCC-dedicated laminator for manufacturing such a thin MLCC is inevitably an important issue not only now but also in the future.
In order to stack such a ceramic thin film, it is indispensable to arrange the ceramic sheets to be laminated, and an apparatus for aligning the ceramic sheets is disclosed in Japanese Patent Application Laid- 10A-100888 "), a detailed description of the invention and" Fig. 5 shows an example in which the XY &thetas; axis transfer table is installed to be raised / lowered by the head elevating mechanism and installed between the upper / lower plate and the upper / And a ball screw linear mechanism / rotary member for finely adjusting the lower plate in the X / Y / &thetas; axis direction ". 1 is a more detailed view of the configuration of the alignment apparatus. (Note that the vacuum adsorption plate is omitted in FIG. 1 for clarity of the operation part.)
However, the conventional aligning apparatus has a problem in that it requires only a separate component to transfer the sheet, which is merely capable of aligning the sheet.
Further, in order to align the
Further, there is a problem that the load of other components such as a vacuum adsorption plate mounted on the
In addition, a vision device for measuring the alignment state of a ceramic sheet is usually used for alignment. In the above-mentioned conventional invention, since the vision device is not provided, the alignment of the sheets is checked through a vision device, However, when the vision device and the alignment device are separated from each other, there is a problem that the alignment process must be performed after moving the alignment device after measuring the alignment state.
In addition, although the resolution of the vision device must be increased for the sophisticated alignment, when the resolution of the vision device is increased, the measurement region becomes narrower. In order to ensure a high resolution while ensuring a wide measurement range, a very expensive vision device should be used .
SUMMARY OF THE INVENTION The present invention has been made to solve the above-described problems of the prior art, and it is an object of the present invention to quickly perform approximate tacking through a first vision unit having a relatively low resolution and then to perform fine alignment through a second vision unit having a high resolution It is an object of the present invention to provide a two-stage vision unit ceramic sheet alignment conveyance system capable of efficiently and quickly aligning ceramic sheets quickly and precisely.
Also, it is possible to align and feed the XY-theta axis by only five y-axis control drive means and one x-axis control drive means without a separate transfer device, The present invention has been made in view of the above problems,
The present invention relates to a two-stage vision unit ceramic sheet sorting and conveying system (100), comprising: a ceramic sheet sorting and conveying system for measuring a seating state of a ceramic sheet (S) and aligning it in the X-
An
A
A
A center portion of which is rotatably supported by the
An
The first and second vision units are installed at predetermined intervals on a vision
The
After performing the primary alignment to align the
After the
In addition, the first and
And four cameras capable of photographing respective corner portions of the ceramic sheet (S).
Further, first illumination means (not shown) and second illumination means (not shown) for supplying illumination to the
The apparatus further includes a rotation
Further, the X-axis alignment
An X-axis alignment
A
The first Y-axis alignment driving means 240 includes:
A first Y-axis alignment drive servomotor (241) installed in the transfer base (220) and driven according to a control signal;
A first ball screw 142 connected to the first Y axis alignment drive servomotor 141 to linearly drive the first alignment block 143 in the Y axis direction;
A first lower slide bearing (144) installed between the first aligning block (143) and the transfer base (120) and operating linearly in the Y axis direction;
A first upper slide bearing 144 coupled to the upper side of the first aligning block 143 and linearly operating in the X axis direction;
A first rotation bearing 146 installed between the upper slide bearing 144 and the alignment plate 170; Further comprising:
The second Y-axis alignment driving means (150)
A second Y-axis alignment drive servomotor (151) installed in the transfer base (120) and driven according to a control signal;
A second ball screw 152 connected to the second Y axis alignment drive servomotor 151 to linearly drive the second alignment block 143 in the Y axis direction;
A second lower slide bearing (154) installed between the second aligning block (153) and the transfer base (120) and linearly operating in the Y axis direction;
A second upper slide bearing 154 coupled to the upper side of the second aligning block 153 and linearly operating in the X-axis direction;
A second rotation bearing 146 installed between the second upper slide bearing 154 and the alignment plate 170; And further comprising:
According to the present invention, it is possible to rapidly perform approximate tacking through the first vision unit having a relatively low resolution, and then to perform fine alignment through the second vision unit having a high resolution, There is an advantage that it is possible to arrange precisely.
In addition, it is possible to align and feed the XY- &thetas; axis by only five y-axis control drive means and one x-axis control drive means without a separate transfer device, and even with a relatively simple configuration, There is an advantage that it is possible to align and transfer while stably supporting.
1 is a perspective view of a ceramic sheet aligning apparatus according to an embodiment of the present invention;
2 is a front view of the two-stage vision unit ceramic sheet alignment transfer system according to one embodiment of the present invention.
Figure 3 is a side view of a two-stage vision unit ceramic sheet alignment transport system in accordance with an embodiment of the present invention.
4 is a schematic diagram showing the configuration of a vacuum adsorption plate of a two-stage vision unit ceramic sheet alignment conveyance system according to an embodiment of the present invention.
5 is a top schematic view showing a configuration for alignment and conveyance of a two-stage vision unit ceramic sheet alignment conveyance system according to an embodiment of the present invention;
6 is a front schematic view showing a configuration for alignment and conveyance of a two-stage vision unit ceramic sheet alignment conveyance system according to an embodiment of the present invention;
7 is a side schematic view showing a configuration for alignment and conveyance of a two-stage vision unit ceramic sheet alignment conveyance system according to an embodiment of the present invention;
8 is a schematic diagram showing an XY-theta axis alignment operation and a conveyance operation of a two-stage vision unit ceramic sheet alignment conveyance system according to an embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a two-stage vision unit ceramic sheet alignment conveying system according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings. First, it should be noted that, in the drawings, the same components or parts are denoted by the same reference numerals whenever possible. In describing the present invention, a detailed description of known functions and configurations incorporated herein will be omitted so as to avoid obscuring the subject matter of the present invention.
2 and 3, the
The X
First, the
Next, the
On the other hand, between the
Also, it is also possible to select one of the embodiments which constitute the X-axis aligning and conveying driving means 230 as very various embodiments. In one embodiment of the present invention, as shown in FIGS. 5 and 6, The X-axis alignment
In this case, it is also possible to connect one of the X-axis
5 and 6, the position of the conveying
Next, the
Next, the
It is possible to select one of the various embodiments to implement the first Y-axis alignment driving means 240 and the second Y-axis alignment driving means 250 capable of operating as described above. 5 and 6, the first Y-axis
On the other hand, the operation of the
The second Y-axis alignment driving means 250 is also provided in the
5 to 7, in order to make it possible to measure and feed back the position of the
2 and 3, the
Next, the
Hereinafter, the operation of the two-stage vision unit ceramic sheet alignment transfer system according to one embodiment of the present invention will be described.
First, a primary alignment for aligning the
Optimal embodiments have been disclosed in the drawings and specification. Although specific terms have been employed herein, they are used for purposes of illustration only and are not intended to limit the scope of the invention as defined in the claims or the claims. Therefore, those skilled in the art will appreciate that various modifications and equivalent embodiments are possible without departing from the scope of the present invention. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.
200: 2 stage 4 vision ceramic sheet alignment conveying system
210: X-axis feed frame
211: feed guide 212: feed position sensor
220: Transfer base
230: X-axis alignment feed drive means
231: X axis alignment feed servo motor 232: Feed ball screw
233: Driving pulley 234:
235: drive belt
240: first Y-axis alignment driving means
241: first Y-axis alignment drive servo motor 242: first ball screw
243: first alignment block 244: lower slide bearing
245: upper slide bearing 246: first rotating bearing
247: first position sensor 248: first support unit
250: second Y-axis alignment driving means
251: second Y-axis alignment drive servomotor 252: second ball screw
253: second aligning block 254: lower slide bearing
255: upper slide bearing 256: second rotating bearing
257: second position sensor 258: second support unit
260: center support shaft
261: Y-axis guide 262:
263: Central rotating bearing
270: alignment plate 271: central aperture
280: Vacuum suction plate 281: Vacuum suction plate installation frame
282: Transparent window
290: vision unit 291: vision unit installation frame
292: first vision unit 293: second vision unit
Claims (5)
An X-axis transfer frame 210;
A transfer base 220 driven by the X-axis alignment transfer drive unit 230 on the X-axis transfer frame 100;
A center support shaft 260 installed to be movable in the Y axis direction on a Y axis guide 261 installed in the transfer base 220;
A center portion of which is rotatably supported by the center support shaft 260, one side of which is driven by the first Y-axis alignment driving means 240, and the other side of which is located in the diagonal direction with respect to the center portion An alignment plate 270 driven by a second Y-axis alignment driving means 250;
An adsorption plate 280 installed above the alignment plate 270 through a vacuum adsorption plate mounting frame 281 and spaced upward from the vacuum adsorption plate mounting frame 281 and having transparent windows 282 formed at corner portions of the ceramic sheet S;
The first and second vision units are installed at predetermined intervals on a vision unit installation frame 291 connected to both ends of the X axis transfer frame 210 and passing through the lower side of the vacuum absorption plate installation frame 281. [ (292) and a second vision unit (293).
The second vision unit 293 has a higher resolution than the first vision unit 292,
After performing the primary alignment to align the alignment plate 270 according to the seating state of the ceramic sheet S measured through the first vision unit 292,
After the transfer base 220 is driven onto the second vision unit 293, the alignment plate 270 is rotated in accordance with the seating state of the ceramic sheet S measured through the second vision unit 293 Aligning conveying system (200). ≪ RTI ID = 0.0 > [0002] < / RTI >
The first vision unit 292 and the second vision unit 293,
And four cameras capable of photographing respective corner portions of the ceramic sheet (S). The two-stage vision unit ceramic sheet sorting and conveying system (200) according to claim 1,
Characterized in that the two-stage vision unit ceramic sheet alignment transfer system (200).
First illumination means (not shown) and second illumination means (not shown) for respectively supplying illumination toward the first vision unit 292 and the second vision unit 293; (200). ≪ / RTI > The system of claim < RTI ID = 0.0 > 1, < / RTI >
And a rotation shaft support member 262 further formed on the center support shaft 260 and coupled to the alignment plate 270 through a center rotation bearing 263. [ Only vision unit ceramic sheet alignment transfer system (200).
The X-axis alignment feed driving means 230,
An X-axis alignment feed servo motor 231 mounted on the X-axis feed frame 210;
A transfer ball screw 232 connected to the X-axis alignment transfer servomotor 231 to drive the transfer base 120 in the X-axis direction in accordance with the operation of the X-axis alignment transfer servomotor 231; Further comprising:
The first Y-axis alignment driving means 240 includes:
A first Y-axis alignment drive servomotor (241) installed in the transfer base (220) and driven according to a control signal;
A first ball screw 142 connected to the first Y axis alignment drive servomotor 141 to linearly drive the first alignment block 143 in the Y axis direction;
A first lower slide bearing (144) installed between the first aligning block (143) and the transfer base (120) and operating linearly in the Y axis direction;
A first upper slide bearing 144 coupled to the upper side of the first aligning block 143 and linearly operating in the X axis direction;
A first rotation bearing 146 installed between the upper slide bearing 144 and the alignment plate 170; Further comprising:
The second Y-axis alignment driving means (150)
A second Y-axis alignment drive servomotor (151) installed in the transfer base (120) and driven according to a control signal;
A second ball screw 152 connected to the second Y axis alignment drive servomotor 151 to linearly drive the second alignment block 143 in the Y axis direction;
A second lower slide bearing (154) installed between the second aligning block (153) and the transfer base (120) and linearly operating in the Y axis direction;
A second upper slide bearing 154 coupled to the upper side of the second aligning block 153 and linearly operating in the X-axis direction;
A second rotation bearing 146 installed between the second upper slide bearing 154 and the alignment plate 170; (200). ≪ / RTI > The system of claim < RTI ID = 0.0 > 1, < / RTI >
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150031391A KR20160108736A (en) | 2015-03-06 | 2015-03-06 | Sheet Align-Transfer Apparatus with 2 Stage Vision Unit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150031391A KR20160108736A (en) | 2015-03-06 | 2015-03-06 | Sheet Align-Transfer Apparatus with 2 Stage Vision Unit |
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KR20160108736A true KR20160108736A (en) | 2016-09-20 |
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KR1020150031391A KR20160108736A (en) | 2015-03-06 | 2015-03-06 | Sheet Align-Transfer Apparatus with 2 Stage Vision Unit |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115255866A (en) * | 2022-08-23 | 2022-11-01 | 南昌市彦畅机电科技有限公司 | Automatic butt joint equipment based on binocular vision |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20090100888A (en) | 2008-03-21 | 2009-09-24 | 하이텍 주식회사 | Sheet stacking apparatus |
-
2015
- 2015-03-06 KR KR1020150031391A patent/KR20160108736A/en not_active Application Discontinuation
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20090100888A (en) | 2008-03-21 | 2009-09-24 | 하이텍 주식회사 | Sheet stacking apparatus |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115255866A (en) * | 2022-08-23 | 2022-11-01 | 南昌市彦畅机电科技有限公司 | Automatic butt joint equipment based on binocular vision |
CN115255866B (en) * | 2022-08-23 | 2024-01-02 | 南昌市彦畅机电科技有限公司 | Automatic butt joint equipment based on binocular vision |
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