KR20160086027A - The manufacturing method of chocolate decoration product - Google Patents

Abstract

The present invention relates to a chocolate ornament manufacturing method. According to the present invention, a chocolate ornament is formed by giving a shape in bakery and inscribing a drawing, pattern, or text on a surface thereof or using a printed sign plate. The present invention includes: a first step in which a chocolate composition is formed that is to be applied to or fill a character or a figure of the chocolate ornament; a second step in which a chocolate ornament molding plate is formed by deposition, exposure, cleaning, and sterilization of an ornament image formed as a character and a figure on a molding plate manufacturing device on a polyacrylate resin plate film; and a third step in which the chocolate ornament is formed by performing chocolate application or filling with respect to the chocolate ornament molding plate formed in the second step. In the related art, the chocolate ornament is produced by chocolate injection into a silicone mold molding plate. According to the present invention, however, a chocolate filler is applied to the ornament molding plate that is formed through infrared exposure processing resulting from deposition of the chocolate ornament image on the polyacrylate resin plate, and thus silicone mold production costs and chocolate ornament production working hours can be reduced and production costs and consumers′ economic burdens can be reduced. In addition, chocolate surface printing can be performed to be capable of various and fine image printing, various needs can be met as the use of chocolate increases, and the present invention can contribute to the development of relevant product markets.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001]

The present invention relates to a process for producing chocolate ornaments, and more particularly, to a process for producing chocolate ornaments, and more particularly, to a process for producing chocolate ornaments by depositing a decorative image on a polyvinyl acrylic resin plate, exposing it to infrared light, The present invention relates to a method of manufacturing a chocolate ornamental article, which can reduce the cost of molding a ornamental mold and save time and cost of manufacturing the ornamental article.

Chocolates are collectively referred to as raw materials obtained from the seeds of Theobroma cacao, which are processed by adding various food ingredients. In general, the chocolate contains at least 25% cacao and the content of cacao butter is 20% Only white chocolate is used as a coloring agent for some experts rather than taste. Of these, chocolate is a mixture of saccharides, preservatives, milk products and food additives added to cocoa processed products such as cocoa mass, cocoa butter or cocoa powder A product containing 7% by weight or more of a cocoa processed product is referred to as chocolate.

Cocoa powder is a major component of protein, carbohydrates and fats, and two-thirds of carbohydrates are dietary fiber, with the remainder being starch and little sugar. The fat content of the fat is 0 to 24% by weight and contains vitamins and minerals. Among them, cocoa butter has a very high degree of saturation, so that the saturated fatty acid content is about 62% by weight of the fat, mainly stearic acid and palmitic acid And the remainder is oleic acid which is an unsaturated fatty acid. In addition, studies have shown that cocoa has more antioxidants than wine, and chocolate, the main ingredient of cocoa and cocoa butter, is expected to have a high antioxidant potential. Thus, chocolate or cocoa has recently been recognized as a functional food in basic foods as its nutritional value and physiological function are revealed.

Although the above-mentioned chocolate is used for various purposes, as the use range of chocolate has been expanded, there is an increasing tendency to put their own messages, images, photographs, and logos in the chocolate beyond the form of simply enjoying the sweetness of chocolate

In addition, chocolate is widely used as a decoration of a cake. In the past, a cake, a pattern and a pattern corresponding to a cake ornament have been molded into a silicone mold, and chocolate is injected into a molded mold to be used as a chocolate ornament.

In addition, the chocolate ornament is a cacao butter that is not fused with water. When cacao butter is used as a main ingredient to express images or designs on the surface of chocolate, A method in which a small hole is made by wringing a white chocolate or an edible color that is dissolved in a small amount of a pointed end of a cone to make a solution, and a method in which a chocolate resin is coated on a surface of a synthetic resin film such as a PET resin or a PP resin Similarly, a transfer film was made by silk printing using an aluminum flake pigment containing fat (fat), and then the melted chocolate was attached and detached thereon and printed on the surface of the chocolate.

According to this conventional technique, there is a disadvantage in that it is difficult to produce a uniform quality with high precision due to manual work (hand work), and it is difficult to mass-produce uniform quality of the tip end of a cone. It is necessary to produce a silk sheet for silk printing, which causes a production cost increase such as a production cost and an increase in production time.

In addition, in order to silk print the solid foodstuff (milk fat) and the synthetic food colorant which are solid at room temperature, it must be heated to dissolve into a liquid state at a high temperature. Since the work temperature must be maintained at 20 ° C or more, And the problem of electric power generation and worker 's poor working environment.

In addition, when the number of colors is increased, an additional silk plate is required, and the production cost is increased and the production period is increased proportionally. This leads to a rise in production costs, which leads directly to an increase in the consumer's economic burden.

In addition, when the food coloring material is directly printed on the surface of a synthetic resin such as PET (polyethylene terephthalate) or polyethylene, it is not fixed on the surface of the synthetic resin due to the nature of the food coloring, .

Accordingly, the present inventors have proposed a method of manufacturing a molded plate by depositing an image on a polyvinyl acrylic resin film in order to solve problems of silicone malls or other problems in the production of chocolate ornaments, thereby reducing the cost and time for manufacturing chocolate ornaments , Thereby completing the present invention.

[Related Technical Literature]

1. Transcription mold for food molding and method of manufacturing the same (Patent Application No. 10-2003-0064966) (TRANSFER MOLD FOR FOOD AND METHOD FOR PRODUCING THESAME)

2. Method for manufacturing chocolate sheet for image printing and image printing method using the same (Patent Application No. 10-2012-0129340)

SUMMARY OF THE INVENTION The present invention has been conceived to solve the problems as described above. It is an object of the present invention to provide a polyvinyl acrylic resin plate in which a decorative image is deposited, exposed to infrared rays, washed, dried and sterilized, And to provide a method of manufacturing a chocolate ornament by which the cost for forming the ornamental metal mold can be reduced and the time and cost for manufacturing the ornament can be saved.

In addition, the present invention can produce a molded plate by depositing an image on a polyvinyl acrylic resin film, and filling and filling the chocolate to print a variety of detailed images of characters, figures and images, thereby reducing the manufacturing cost and reducing the production cost And a method for manufacturing chocolate ornaments that can satisfy various needs arising from an increase in the use of chocolate by shortening the working time.

However, the objects of the present invention are not limited to the above-mentioned objects, and other objects not mentioned can be clearly understood by those skilled in the art from the following description.

In order to accomplish the above object, a method of manufacturing chocolate ornaments according to an embodiment of the present invention is a method of manufacturing chocolate ornaments according to an embodiment of the present invention. The chocolate ornaments have a shape of any shape in a confectionery bakery and a bakery, A method of manufacturing a chocolate for forming a decoration, comprising: a first step of forming a chocolate composition to be coated or filled in a character or figure of a chocolate ornament; A second step of forming a chocolate ornamental molded plate by vaporizing, exposing, washing and sterilizing a decorative image formed of characters and figures on a polyvinyl acrylic resin plate film on a molding plate producing apparatus; And a third step of applying or filling the chocolate on the chocolate decoration plate formed through the second process to form the chocolate ornament.

At this time, in the second step of the method for manufacturing chocolate ornaments according to the present invention, an image composed of characters and figures to be included in chocolate ornaments is prepared, and a flat panel of a molding plate manufacturing apparatus, that is, a polyvinyl acrylic resin plate film, A first step of laminating an image of a decorative object formed of characters and graphics on a polyvinyl acrylic resin film film; A second step of vacuum-depositing a polyvinyl acrylic resin plate film and a stacked chocolate ornament image through a vapor deposition unit so that the polyvinyl acrylic resin plate film and the chocolate ornament image are squeezed; The pressed polyvinyl acrylic resin plate film and the chocolate ornament image were subjected to exposure treatment using ultraviolet rays through the exposed portion to character and shape of the ornamental image were corroded to black by ultraviolet ray driving to form a polyvinyl acrylic resin plate A third step of displaying an exposed chocolate decorated image on the display unit; A fourth step of washing the polyvinyl acrylic resin plate, which is exposed by the exposure unit through the cleaning unit, with a polyvinyl acrylic resin plate, which has been corroded by injecting distilled water or internal water of the molding apparatus; A fifth step of drying the image of the exposed chocolate article on the polyvinyl acrylic resin plate washed by the water of the washing section and the distilled water sprayed through the drying section to remove moisture; And disinfecting the polyvinyl acrylic resin plate marked with the image of the chocolate ornament washed and dried through the washing section and the drying section through the sterilizing section at a temperature of 200 ° C or higher to remove bacteria that may occur in the polyvinyl acrylic resin plate, And a sixth step of finishing plate formation.

The third step of the method for manufacturing chocolate ornaments according to the present invention comprises the steps of exposing, washing, drying and sterilizing the formed chocolate ornamental molded plate by adhering and fixing to a mold having a predetermined size for applying and filling chocolate; A step of exposing the fixed colored chocolate decoration plate to a color of a color corresponding to a character or a figure, applying the chocolate to the upper part of the figure or the filling process, And finishing the production of chocolate ornaments by cooling the exposed or etched characters, the coated or filled chocolate ornament on the top of the figure.

The method of manufacturing chocolate ornaments according to the present invention is characterized in that a decorative image is deposited on a polyvinyl acrylic resin plate, exposed to infrared light, washed, dried and sterilized to form a decorative plate, Thereby reducing the cost and saving the time and cost of manufacturing the ornament.

According to another embodiment of the present invention, chocolate is injected into a molding plate of a conventional silicone mold to produce a chocolate ornament. An image of a chocolate ornament is deposited on a polyvinyl acrylic resin plate and subjected to infrared exposure treatment By applying the chocolate filling material to the formed decorative plate, it is expected to reduce the manufacturing cost by reducing the cost of producing the silicone mold and shorten the working time due to the manufacturing of the chocolate ornaments, thereby reducing the production cost and the economical burden of the consumer. It is possible to print the surface of the chocolate as much as possible, thereby satisfying various needs arising from the increase in the use of chocolate, and it is expected to greatly contribute to the development of the related commodity market.

In addition, according to another embodiment of the present invention, a chocolate plate is manufactured by depositing an image on a polyvinyl acrylic resin film, and chocolate can be coated and filled to selectively express a variety of characters, shapes and images, It reduces the cost of manufacturing and saves time for making chocolate ornaments.

1 is a block diagram illustrating an internal configuration of an apparatus for manufacturing a molded plate of a chocolate ornament according to the present invention;
2 is a flow chart illustrating a process of manufacturing a plate for making chocolate ornaments according to the present invention.
FIG. 3 is a flow chart illustrating the process of manufacturing chocolate ornaments through a forming plate made according to FIG. 2;

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram showing the internal construction of a device for manufacturing a molded plate of chocolate ornaments according to the present invention. FIG. The detailed configuration and operation of a forming plate manufacturing apparatus for manufacturing a molded plate for producing chocolate ornaments will be described with reference to FIG. 1 attached hereto.

The apparatus for manufacturing a molded plate 100 according to the present invention is provided with a device for vacuum deposition, ultraviolet exposure, washing, drying and sterilization and comprises a control unit 110, a flat plate 120, a deposition unit 130 A cleaning unit 150, a drying unit 160, a sterilizing unit 170, a warning unit 180, and a setting unit 190.

The control unit 110 is configured to deposit a character or figure image formed on a polyvinyl acrylic resin plate in order to produce a molded plate of chocolate ornaments, and perform vacuum deposition, ultraviolet exposure, And the plate unit 120 is configured to control a series of operations of the plate manufacturing apparatus for drying and sterilizing operations according to a control signal of the control unit 110, A flat panel of a forming plate manufacturing apparatus for laminated and vacuum vapor deposition, exposure, washing, drying and sterilizing operations is provided.

The vapor deposition unit 130 operates in accordance with a control signal of the controller 110 to deposit a decorative image formed of characters or graphics on the upper surface of the flat plate 110 in a vacuum state after being laminated on a polyvinyl acrylic resin plate, Is deposited on top of the polyvinyl acrylic resin plate.

When the deposition unit 130 is driven in response to the control signal of the controller 110, the exposure unit 140 exposes the chocolate image on the polyvinyl acrylic resin plate using ultraviolet rays. That is, according to the operation of the exposure unit 140, characters, figures and the like of the ornamental image are corroded to black by ultraviolet driving and the exposed image of the chocolate ornament on the polyvinyl acrylic resin plate is displayed.

The cleaning unit 150 operates according to a control signal of the control unit 110 to spray a polyvinyl acrylic resin plate having an image of a chocolate ornament exposed by the exposure unit 140 with internal water or distilled water, And the drying unit 160 is driven to wash the water of the washing unit 150 and the exposed chocolate on the polyvinyl acrylic resin plate washed by spraying the distilled water in accordance with a control signal of the controller 110, Dry the ornamental image to remove any moisture.

The sterilizing unit 170 sterilizes the chocolate decorative image formed by the cleaning unit 150 in a heat of 200 ° C or more in response to a control signal from the controller 110 to remove bacteria that may occur on the polyvinyl acrylic resin plate .

The setting unit 190 operates in accordance with the control signal of the controller 110 to set an exposure time, a cleaning condition and a time, a drying time, a sterilization temperature, and a time according to the article of the image of the ornament to produce a chocolate ornamental image The alarm unit 180 may output an abnormal signal according to the operation of the molding plate manufacturing apparatus according to the time and condition set by the setting unit 190 according to a control signal of the controller 110, As shown in FIG.

FIG. 2 is a flow chart showing a process of manufacturing a plate for making chocolate ornaments according to the present invention, and FIG. 3 is a flow chart showing a process for manufacturing chocolate ornaments through the plate produced by FIG. 2 and 3, the process of manufacturing a chocolate ornament, as shown in FIG. 2, comprises the steps of preparing a character or figure to be included in the chocolate ornament, (Refer to step S110)

Thereafter, a polyvinyl acrylic resin plate film is set to a flat panel of the plate manufacturing apparatus, that is, the flat plate portion 120 according to the image of the ornament, and the decorative image formed of characters and figures is laminated on the polyvinyl acrylic resin film (Refer to step S120). By the above procedure, the polyvinyl acrylic resin plate film and the laminated chocolate image are vacuum-deposited through the vapor deposition unit 130 so that the polyvinyl acrylic resin plate film and the chocolate ornamental image are squeezed. (Refer to step S130)

The exposed polyvinyl acrylic resin plate film and the chocolate ornament image are subjected to exposure treatment using ultraviolet rays through the exposure unit 140. (Refer to step S140.) At this time, according to the operation of the exposure unit 140, Characters, figures and the like are corroded to black by ultraviolet driving and the exposed image of the chocolate ornament on the polyvinyl acrylic resin plate is displayed.

Thereafter, the polyvinyl acrylic resin plate, which is exposed through the cleaning unit 150 and exposed by the exposure unit 140, is sprayed with the inner water, distilled water, And the drying unit 160 dries the exposed chocolate decorated image on the polyvinyl acrylic resin plate washed by the water of the washing unit 150 and distilled water to remove the water. )

The polyvinyl acrylic resin plate having the image of the chocolate ornaments washed and dried through the washing unit 150 and the drying unit 160 is sterilized through the sterilizing unit 170 at a temperature of 200 ° C. or higher to cause the polyvinyl acrylic resin plate Thereby removing the bacteria and completing the formation of a molded plate for manufacturing chocolate ornaments (refer to step S160)

3, the process of preparing chocolate ornaments using the formed plate for manufacturing chocolate ornaments according to the above procedure will be described with reference to FIG. 3. The process of exposing, washing and drying the chocolate ornaments, (Refer to step S200)

Thereafter, the chocolate with the color corresponding to the character or the figure is exposed to the fixedly attached chocolate decoration plate, and the chocolate is applied to the upper part of the figure or the figure or the filling process is performed (refer to step S210).

The exposed or etched characters, the chocolate decoration applied or filled on the top of the figure is cooled to finish the production of the chocolate ornaments (refer to step S220).

The invention being thus described, it will be obvious that the same way may be varied in many ways. Such modifications are intended to be within the spirit and scope of the invention as defined by the appended claims.

Claims (3)

CLAIMS 1. A method for producing chocolate which has a shape of a confectionery bakery and a bakery and forms a chocolate ornamental using a signboard on which a picture, pattern or text is engraved or printed,
A first step of forming a chocolate composition to be coated or filled in a character or figure of a chocolate ornament;
A second step of forming a chocolate ornamental molded plate by vaporizing, exposing, washing and sterilizing a decorative image formed of characters and figures on a polyvinyl acrylic resin plate film on a molding plate producing apparatus; And
And a third step of forming chocolate ornaments by applying or filling chocolate on the formed chocolates formed through the second step
The method according to claim 1,
The second step
An image composed of characters and figures to be included in chocolate ornaments was prepared, and a flat panel of the molding plate manufacturing apparatus, that is, a polyvinyl acrylic resin plate film was set in a predetermined amount according to the image of the ornament, A first step of laminating a decorative image formed of a figure;
A second step of vacuum-depositing a polyvinyl acrylic resin plate film and a stacked chocolate ornament image through a vapor deposition unit so that the polyvinyl acrylic resin plate film and the chocolate ornament image are squeezed;
The pressed polyvinyl acrylic resin plate film and the chocolate ornament image were subjected to exposure treatment using ultraviolet rays through the exposed portion to character and shape of the ornamental image were corroded to black by ultraviolet ray driving to form a polyvinyl acrylic resin plate A third step of displaying an exposed chocolate decorated image on the display unit;
A fourth step of washing the polyvinyl acrylic resin plate, which is exposed by the exposure unit through the cleaning unit, with a polyvinyl acrylic resin plate, which has been corroded by injecting distilled water or internal water of the molding apparatus;
A fifth step of drying the image of the exposed chocolate article on the polyvinyl acrylic resin plate washed by the water of the washing section and the distilled water sprayed through the drying section to remove moisture; And
A polyvinyl acrylic resin plate, which is washed and dried through a washing unit and a drying unit, is sterilized through a sterilizing unit at a temperature of 200 ° C or higher to remove bacteria that may occur in the polyvinyl acrylic resin plate, And a sixth step of finishing the formation of the chocolate ornaments.
The method according to claim 1,
The third step
Attaching and fixing a molded plate of chocolate ornament formed by exposure, washing and drying, and sterilization to a mold having a predetermined size for applying and filling chocolate;
A step of exposing the fixed colored chocolate decoration plate to a color of a color corresponding to a character or a figure, applying the chocolate to the upper part of the figure or the filling process, And
And a step of finishing the production of chocolate ornaments by cooling the coated or filled chocolate ornament on the etched characters, the top of the figure, and the like.

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