KR20160083250A - Apparatus for producing spliced laver by peicing sheets of laver - Google Patents

Abstract

The present invention relates to a device for producing roll-type spliced laver which is essential in mass-producing gimbap through an automated system. In particular, according to the present invention, an adhesive coating means of a conventional device for producing spliced laver is modified to perform spraying, and a heating and compressing means is modified to perform longitudinal ascendance instead of rotation. Moreover, a metal detecting means is additionally disposed, and a tension control means with respect to spliced laver is additionally applied to precede a winding means. Accordingly, an adhesive coating means does not come in contact with piece laver during a step of coating an adhesive, and thus a supply speed is not delayed by mutual interference, so a high speed operation is possible. By means of ascending-type heating and compression, preceding piece laver and following piece laver can be rapidly and effectively adhered and fixed. Also, defection caused by foreign material is minimized by means of metal detection, and spliced laver is prevented from being cut or wound due to uneven pressure by means of tension controlling during a winding step. Thus, a more rapid and effective operation is ensured, so production time and labor costs can be reduced and spliced laver having higher quality can be mass-produced.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a roll-

The present invention relates to a device for manufacturing a roll-shaped jointing staple which is indispensable for mass production of Kimbap by an automation system, and more particularly, to a method of continuously feeding a sheet-staple and bonding each sheet- The present invention relates to a manufacturing apparatus of a roll-type jointing machine in which continuous jointing seams are wound and rolled by separate winding means.

Kimbap is a chewable food with rice and various ingredients in a flat square shape. It is used as a lunch for a picnic or a picnic or as a snack.

Especially, since kimbap is made by wrapping various ingredients and rice in kimchi, it is popular as a convenient breakfast substitute because it does not require a side dish.

Accordingly, the method of automatic production by the mechanization system is adopted, which is different from the conventional method of manufacturing the kimbap which is produced manually by hand, and the method of manufacturing the kimbap by such an automation system is a method of mass- High-speed production, and thus it is possible to mass-produce the kimbab at a considerably low cost, and has excellent economical efficiency, and is characterized in that the quality and taste are uniform and the consumer's satisfaction with the purchase can be improved.

The automatic kimbap automatic production apparatus is manufactured by continuously supplying steaming and various kinds of materials through a specific process and steps to produce rolled or cut kimbap. Which is widely distributed in the form of a flat surface and a rectangular shape.

However, since the automatic Kimbap production apparatus as described above uses a single sheet of individual roots, a very complicated and various mechanical elements are used for setting up the roots of the single roots. The shape has a specificity to be produced only in a square shape of uniform size necessarily due to the manufacturing characteristics or the physical properties of the roast, so that it is unavoidably difficult to manufacture the roasted kimbap using the above-mentioned square roast.

Particularly, when a general kimbap is manufactured using a universal-type sheet-cutting machine, there is a considerable difficulty. In the case of making a small-size kimbap such as a small sized kimbap or a chungmu kimbap, There is a problem that it is troublesome to cut and use it, and the small size of the kimbap requires that a separate kimbab manufacturing apparatus be newly manufactured or it must be dependent on manual work as a conventional method.

Therefore, it is possible to make high-speed production of kimbap by automation system by making a roll roll type joist in which a single roll of kimchi is manually connected to each other and putting it into an automatic kimbap production machine. However, The time is shortened only in the manufacturing process, and there is no substantial economic gain since a lot of work time is required in the process of joining by the manual operation of the sheet shaving for manufacturing the kimbap.

In addition, there has been proposed a manufacturing apparatus for a roll-type steaming apparatus capable of being applied to such an automatic kimbap production apparatus. However, since it is a method of directly feeding a raw material of a steaming raw material, And the economical efficiency is extremely low, and there is a technical limitation in producing rolled steels having various widths.

As a result, the applicant of the present invention has found that, as in Patent No. 10-0808507, the applicant of the present invention has proposed a method of feeding a sheet by using a single sheet feeding means using a lifting attractor, A hot pressing means for carrying a single sheet of the applied adhesive liquid to heat and adhere to the end of the preceding sheet of the sheet; And a split winding means for forming continuous continuous joints in the form of rolls. As a result,

From this, it is possible to produce the rolls of the joints by pressing the ends and ends of the rolls supplied at high speed with the widely used rolls, so that the rolls of the continuous roll- The apparatus for manufacturing a roll-type jointing machine is characterized in that it can manufacture continuous joints of a full width according to the number and the number of rotary cutters, roll-type joints having a half width, It is possible to produce a large quantity of three-quarter or four-quarter-wide joints from the width of the joint, thereby greatly contributing to the automated production method of the kimbap.

However, in the above-described apparatus for manufacturing a joint, the method of applying the adhesive liquid to the end of the blade supplied with a single sheet absorbs the adhesive liquid to the absorbent application roller and then performs contact transfer. There is a problem in that the continuous operation is continuously stopped due to frequent occurrence of the rotation of the application roller and the rotation of the application roller.

Also, in the process of joining sheet-like sheets in a state in which the adhesive liquid is applied, there is a method in which heating and pressing of the overlapped portions are performed with respect to the preceding sheet-like sheet and the succeeding sheet-like sheet due to the rotating heating roller, In the case where the sheet iron is lifted, there is a problem that the sheet iron is released during the rotation process of the heating roller due to the interference between the sheet iron and the heating roller. In the case of using the heating roller by rotation, The pressure is not applied evenly and the adhesive force to the joint is unstable.

Particularly, in the conventional apparatus for manufacturing a joint, a large amount of return is caused due to the failure of detecting the metal material that can be generated from the mechanical device in the process of joining the sheet or the sheet, If the feeding speed of the sheet is slow due to the defects of the sheet iron, the winding speed of the winding means can not be reduced proportionally, so that the cutting of the seam is frequently caused by the speed difference, I had a blindfold connected to the drop.

SUMMARY OF THE INVENTION The present invention has been made to solve the problems as described above, and it is an object of the present invention to improve the adhesive liquid applying means from the existing joint manufacturing apparatus to spraying method and to improve the heat pressing means to the up / And further applying a tension control means for the seam before the winding means,

It is effective to apply the adhesive liquid to the sheet iron provided at a high speed and to heat-press the sheet iron quickly, and to prevent defects caused by metal foreign matter through metal detection. By controlling the winding tension of the seam, The present invention provides an apparatus for manufacturing a rolled joint having an improved structure capable of further increasing the production speed of the joint and capable of mass production of high quality joints, There is a purpose of.

In order to achieve the above-mentioned object, the present invention provides a roll-type joint comprising a main body having a drive means, a sheet-feed supplying portion from one side, an aligning conveying portion and an adhesive solution covering portion, a hot-press contact portion, a cut discharge portion, In the Kim manufacturing apparatus,

The adhesive liquid shading part allows the alignment to be detected through a bonding part sensor having a leading end in the traveling direction of the sheet bundle conveyed and advanced from the feeding part, and when the adhesive part sensor is sensed, the upper surface of the sheet- And the adhesive liquid is sprayed through the connected injection nozzle,

The heating and adhering portion is provided with a pushing means for lifting up and down by an actuator, a heating plate is closely attached to the lower end of the pushing means, and a support hole is fixedly formed on the lower side of the pushing means, The pressure gauge is lowered and raised in a state in which the sheet leading edge of the sheet leading edge and the sheet leading edge of the trailing sheet are overlapped with each other so that the adhesive liquid is evaporated simultaneously with the mutual adhesion of the overlapping portions of the sheet gauging by the heating plate.

In the present invention, since the adhesive liquid application means does not come in contact with the sheet iron during the application of the adhesive liquid, the feed speed is not delayed due to mutual interference and high-speed operation is possible. And it is possible to minimize the defect rate due to the foreign material through the metal detection and to prevent the seam from being cut by the tension control in the winding process or winding at an uneven pressure, It is possible to shorten the production time and the labor cost, and to mass-produce the high-quality joints in large quantities.

BRIEF DESCRIPTION OF THE DRAWINGS FIG.
2 is a perspective view of a main portion of the apparatus for manufacturing a joint according to the present invention.
Fig. 3 is a side view of a main part of a joining apparatus according to the present invention
Fig. 4 is a detailed view of the sheet supply part in the apparatus for manufacturing a joint according to the present invention
Fig. 5 is a view showing the details of the adhesive liquid in the jointing apparatus according to the present invention
Fig. 6 is a graph showing the results of the adhesive liquid work-up operation in the apparatus for manufacturing a joint according to the present invention
Fig. 7 is a detailed view of a hot-pressed portion in the apparatus for manufacturing a joint according to the present invention
Fig. 8 is a view showing the operation of the hot-pressed part in the apparatus for manufacturing a joint according to the present invention
Fig. 9 is a detailed view of a tension control unit and a split winding unit in the apparatus for manufacturing a joint according to the present invention
Fig. 10 is a view showing the operation of the split winding section by the tension control section in the apparatus for manufacturing a joint according to the present invention

The terms and words used in the present specification and claims should not be construed as limited to ordinary or dictionary meanings and the inventor may properly define the concept of the term to describe its invention in the best possible way And should be construed in accordance with the principles and meanings and concepts consistent with the technical idea of the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

2 is a perspective view of a main portion of a joint manufacturing apparatus according to the present invention, and FIG. 3 is a side view of a main part of a joint manufacturing apparatus according to the present invention .

As shown in the drawing, the apparatus for manufacturing a joint according to the present invention is characterized in that operation means for each step are sequentially formed by using a main body 100 installed in a work place, And is operated through the driving means 101 mounted on one side.

At this time, the driving means 101 may be operated simultaneously by branching the rotational power from the motors of a single entity, and each driving means may be controlled by mounting a separate driving motor for each operation means for each process.

The main body 100 having such driving means 101 is provided with a sheet supply portion 10 and an aligning transfer portion 20 from one side and successively transfers the adhesive solution between the adhesive portion 30 and the hot press portion 40, (50) and a divided winding section (60).

In this case, when the sheet bundle supply unit 10 is loosened in the form of a bundle of several tens or several hundreds of sheets, the sheet bundle supply unit 10 is cut into a single sheet bundle as shown in FIG. 4 and FIG. And the sheet bundle 1 (1 ') continuously discharged from the sheet bundle supply section 10 is conveyed in the form of a conveyor belt-like arrangement through the conveyance section 20 at a constant position and spacing And the adhesive liquid is carried to the aspirator 30.

At this time, as in the case of the line registration, the above-mentioned sorting conveying unit 20 also has a continuous arrangement of the sheet rods 1 and 1 'with a predetermined position, direction and spacing through the guide pieces and the guide bars of the conveyor belt, To be transported and supplied.

Then, when the sheet rods 1 and 1 'reach the adhesive liquid covering portion 30, the sticking portion sensor 31 senses the sheet rods 1 and 1' as shown in FIG. 5 An adhesive liquid containing a volatile substance such as a seed or a soju is applied to the sheet rods 1 and 1 'through the spray nozzles 34 and 34' due to the detection of the sticking portion sensor 31, The bonding portion sensor 31 is positioned at the forward end side of the moving sheet 1 or 1 'and the spraying nozzles 34 and 34' are located at the rear end of the sheet portion, 6, when the adhesive liquid is sprayed through the spray nozzles 34 and 34 ', the adhesive liquid can be applied only to the rear upper surface of the sheet 1 (1') .

Particularly, the injection nozzles 34 and 34 'are mounted on the support rods 102 and 102' fixed to both sides of the upper portion of the main body 100 and the support rods 103 connecting the support rods 102 and 102 ' The injection nozzles 34 and 34 'are coupled and fixed by using clamps 35 and 35 fixed to the support rod 103 by bolts or the like so that the injection nozzle 34 is fixed to the support rod 103, The angle of the adhesive liquid can be adjusted by adjusting the fixing angle with respect to the support rod 103, and the position of the adhesive layer 34 'can be shifted in the lateral direction along the support rod 103, The adhesive liquid can be applied in the best mode.

Then, the sheet 1 (1 ') with the adhesive liquid applied thereto is continuously conveyed to the hot-pressed portion 40, and the hot-pressed portion 40 is lifted up and down to the actuator 41 And a pressing member 44 positioned below the pressing member 42. A heating plate 43 is attached to the lower end of the pressing member 42 to generate heat through application of power And by the lowering of the pushing member 42, the mutual adhesion can be achieved by heating and pressing against the overlapping portions of the sheet rods 1, 1 '.

That is, as shown in FIG. 7, the preceding sheet-like sheet 1 is moved so that its rear end is positioned on the receiving tray 44 and then remains stationary. Immediately after that, the trailing sheet-like sheet 1 ' It is placed on the support hole 44 and is temporarily stopped.

Immediately after the pushing tool 42 having the heating plate 43 is lowered through the operation of the actuator 41 while the mutual overlapping of the preceding sheet cutting 1 and the succeeding sheet cutting 1 ' And the front end of the sheet-like sheet 1, to which the adhesive liquid has been applied, will have adhesiveness due to the release of the surface, which is the raw material of the sheet, due to the adhesive liquid. When the overlapped portion is pressed by the adhesive layer 42, the adhesive is mutually bonded and the adhesive liquid is evaporated by heating.

As a result, the laver supplied in a sheet form is made of the continuous seam 2 while the adhesive liquid passes through the cap 30 and the hot-pressed portion 40, And is cut and discharged along the longitudinal direction through the cutout discharge portion 50 in two or three split forms.

At this time, the cutting and discharging part 50 is divided into two to four divided parts by the blades in such a manner that a plurality of blades rotating at a high speed are arranged at equal intervals or unequally spaced intervals as in the prior art patent. 2 are individually rolled and wound through the divided winding section 60, respectively.

Here, the divided winding section 60 is provided with a winding roll in proportion to the number of joints 2 cut out from the cutout discharge section 50, (2) is made into a roll shape by receiving the power from the motor (101).

Particularly, the divided winding unit 60 is provided with the inspection tables 61 and 61 'located on the moving path of the joint 2, and the inspection tables 61 and 61' And the upper part is formed with a translucent translucent plate. The operator visually inspects the process of passing the joining needle 2 through the inspection stands 61 and 61 ' When the failure of the joint is caused, the rotation of the take-up roll is temporarily stopped, and then the part is re-bonded or cut and removed to produce a roll-shaped joint having a higher quality.

In addition, in the divided winding section 60, the joint seams 62, 62 'having the defective parts are mounted on the worktables 62, 62' by the separate worktables 62, 62 ' So that the work table 62 and 62 'can be positioned on one side of the inspection tables 61 and 61' so that the defective parts found on the inspection tables 61 and 61 ' It would be ideal to make it possible to It is sufficient that the worktables 62 and 62 'are at a level where the flat panel is projected from the divided winding section 60 or the main body 100 at one side.

The apparatus for manufacturing a rolled joint according to the present invention is characterized in that a metal detection unit 70 is disposed between the cut discharge unit 50 and the split windup unit 60 so that the product is discharged through the cut discharge unit 50 It is possible to detect that foreign matter such as a metal substance is contained in the joint 2 so that the joint 2 discharged through the cut discharge unit 50 passes through the metal detection unit 70 The metal detection unit 70 can detect the metal material in the entire region of the joint 2 by moving the metal detection unit 70 to the post-split winding unit 60. The metal detection unit 70 may be a low frequency type A pulse frequency induction method, a tone frequency generation method, and a radio-calculator method. In general, a tone frequency generation method using pulses of a magnetic field is the most common. Including pieces of metal that can hapdoel can also detect minerals such as black sand, which together will be able to remove the filter, such as minerals that can be included in the production of sheet steaming.

As described above, in the apparatus for manufacturing a joint according to the present invention, the seam 2 discharged through the cut discharge unit 50 is made into a rolled shape by the split windup unit 60 after passing through the metal detection unit 70 In the case of the seam being wound around the divided winding section 60, if the unnecessary tensile force is generated, the amount of the seam to be wound will be different each time, so that the natural winding is performed in a state in which no tension is applied .

Accordingly, in the present invention, since the tension control unit 80 is formed between the cut discharge unit 50 and the divided winding unit 60, an unnecessary tension on the seam 2 wound around the divided winding unit 60 The tension control unit 80 includes a tray 81 installed using the main body 100 and a proximity sensor 82 positioned above the tray 81. [

The seam 2 discharged through the cut discharge unit 50 will be recovered in the tray 81 and after passing through the metal detection unit 70 via the tray 81, So that only a predetermined attractive force acting on the split winding portion 60 from the tray 81 acts on the seam 2 so that the joint 81 can be held in a loose state by a certain amount So that the joint 2 can be made into a roll shape while maintaining a constant pressure and a winding force.

Therefore, when the seam 2 is discharged through the cutout 50, the seam 2 is struck inside the tray 81, and a certain length is accumulated inside the tray 81 and loosened And the joint 2 is released by the operation of the split winding unit 60 so that the joint 2 having a predetermined length can always be positioned inside the tray 81. [

At this time, when there is a problem in feeding in the sheet feeding part 10 or when a sheet of defective sheet is removed by the operator in the aligning conveying part 20 or when the adhesive liquid is stuck in the sheet part 30 and the hot press part 40 The joint noise 2 discharged through the cut discharge unit 50 has a slow discharge speed or a suspended state. On the other hand, as the divided winding section 60 continues to operate, the joints in the tray 81 continue to move to the divided winding section 60 without discharging from the cut discharge section 50, In a horizontal state.

Accordingly, when the joint 2 housed in the tray 81 in a loose state is lifted in a vertical direction to be in a taut state, the proximity sensor 82 senses the upward movement as shown in FIG. 10, (60) is temporarily stopped.

At this time, the proximity sensor 82 senses that an object is detected in a short distance, and when the joint 2 is positioned at the bottom of the tray, it can not detect the proximity sensor 82, When the split wobbling portion 60 continues to operate, the splicing wobble 2 is lifted up in a state where the split wobbles 60 are in a slow or no state, The operation of the attachment 60 is stopped and when the joint 2 is discharged through the cutout 50, the joint 2 that has been raised will descend again to the bottom of the tray 81 The proximity sensor 82 is turned off again and the split winding unit 60 is operated.

Therefore, in the roll-type joint in the divided take-up portion 60, the joint is wound around the joint while maintaining a stable state without changing the winding force or the coiling pressure, so that a roll- It can be done.

Therefore, the roll-type jointing apparatus of the present invention can stably and smoothly supply a single sheet, and can quickly and effectively bond a sheet-like sheet, thereby enabling inspection of impurities and the like. It can produce large quantities of joints.

It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the present invention as defined by the appended claims. Examples should be understood.

1,1 ': Sheet 1: Sheet 2
10:
20: alignment is sent
30: Adhesive liquid applicator 31: Adhesive part sensor
32: tank 33: pump
34, 34 ': injection nozzle 35, 35': clamp
40: hot pressed part 41: actuator
42: pressing member 43: heating plate
44:
50:
60: split winding section 61, 61 ': inspection table
62,62 ': worktable
70: metal detection unit
80: tension control unit 81: tray
82: Proximity sensor
100: main body 101: driving means
102, 102 ': Supporting base 103: Supporting rod

Claims (7)

The sheet feeding part 10, the aligning conveying part 20 and the adhesive solution covering part 30, the heat press part 40 and the cut discharge part 50, In the apparatus for manufacturing a roll-type jointing machine in which the divided winding sections (60) are sequentially formed,
The adhesive solution shroud section 30 allows the alignment sensor to be detected through the adhesive section sensor 31 provided separately in the forward direction end direction of the sheet bundle 1 (1 ') conveyed and advanced from the transfer section 20, The adhesive liquid is sprayed through the spray nozzles 34 and 34 'connected to the tank 32 and the pump 33 on the rear upper surface of the sheet fingers 1 and 1' In addition,
The heating and adhering portion 40 is provided with a pressing tool 42 for moving up and down by an actuator 41. A heating plate 43 is closely attached to the lower end of the pressing tool 42. The pressing tool 42, The supporting member 44 is fixed to the main body 100 on the lower side so that the leading end of the preceding sheet sheet 1 and the succeeding sheet sheet 1 ' And the adhesive 42 is lowered and raised so that the adhesive liquid is evaporated simultaneously with the mutual adhesion of the overlapping portions of the sheet rods 1 and 1 'by the heating plate 43. [ Kim manufacturing equipment.
The method according to claim 1,
The injection nozzles 34 and 34 'are coupled to support rods 102 and 102' fixed to both upper ends of the main body 100 and a support rod 103 connected to the support rods 102 and 102 ' Clamps 35 and 35 'to which the injection nozzles 34 and 34' are coupled are coupled to the support rods 103 so that the injection nozzles 34 and 34 ' And the position of the support rods (103) is variable along the longitudinal direction of the support rods (103).
The method according to claim 1,
And a metal detection unit (70) is formed between the cut discharge unit (50) and the divided takeup unit (60).
The method of claim 3,
And a tension control unit (80) is provided between the cut discharge unit (50) and the metal detection unit (70).
5. The method of claim 4,
The tension control unit 80 is provided with a tray 81 for allowing the seam 2 discharged through the cut discharge unit 50 to fall and be accommodated and a proximity sensor 82 is provided on the tray 81, The operation of the divided winding section 60 is temporarily stopped due to the detection of the proximity sensor 82 and the operation of the proximity sensor 82 ) Of the unsharpened indicator split windup portion (60) is configured to be continuously operated.
The method according to claim 1,
The inspection units 61 and 61 'are formed in the divided winding unit 60 so that a light source is formed therein and the lighting light of the light source is transmitted to the upper part. The inspection units 61 and 61' Is positioned on the discharge path of the seam (2) through the opening (50).
The method according to claim 1,
The divided winding section (60) is formed by projecting and forming worktables (62) and (62 ') for repairing and adhering the cut parts with poor jointing conditions during the working process. Manufacturing apparatus.

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