KR20150141034A - An automatic production machine of a steel truss assembly - Google Patents
An automatic production machine of a steel truss assembly Download PDFInfo
- Publication number
- KR20150141034A KR20150141034A KR1020140069502A KR20140069502A KR20150141034A KR 20150141034 A KR20150141034 A KR 20150141034A KR 1020140069502 A KR1020140069502 A KR 1020140069502A KR 20140069502 A KR20140069502 A KR 20140069502A KR 20150141034 A KR20150141034 A KR 20150141034A
- Authority
- KR
- South Korea
- Prior art keywords
- truss
- wire
- reinforcing bar
- moving plate
- moving
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/14—Projection welding
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Wire Processing (AREA)
- Reinforcement Elements For Buildings (AREA)
Abstract
Description
The present invention relates to a device for automatically producing a zigzag-folded reinforcing bar truss assembly for use in construction, civil engineering, or industrial use, and more particularly to an apparatus for automatically producing a reinforced bar truss assembly that is folded into a rectangular shape with vertical left and right frames, And the truss wire is transported in a state that it crosses the inner side of the truss. The upper and lower portions of the truss line are supplied with the truss line and the truss line, The first and second upper bending portions and the first and second lower bending portions are vertically opposed to each other to be in contact with each other, A truss bending device for bending and shaping a truss wire passing between the upper and lower ends of the base body in a staggered manner, And upper and lower guide pipes through which the upper and lower reinforcing bars are inserted. The upper and lower reinforcing bars, which are fed through the upper and lower reinforcing bars, are guided at the upper and lower portions of the bent and formed truss lines, An upper and a lower electrode piece provided on the inner right side of the base body and grounded to the upper and lower reinforcing bars, respectively, and a portion of the upper and lower reinforcing bars, which are in contact with the upper and lower reinforcing bars, And a reinforcing bar welding device for welding the upper and lower reinforcing bars to the truss wire bent and bent through the upper and lower welders for welding.
Generally, a reinforcing bar truss assembly is manufactured by attaching an upper reinforcing bar and a lower reinforcing bar to the upper and lower portions of a truss wire bent in a zigzag manner along the truss wire in a longitudinal direction. Generally, It is used as basic steel structure to realize high strength, durability and safety.
Conventionally, in order to produce the above-mentioned reinforcing bar truss assembly, a worker manually folds the wire in a zigzag fashion to manufacture a truss wire, and then directly attaches the upper and lower reinforcing bars to the portion contacting the truss reinforcing bar, It takes a long time to produce the product, and since the product is produced through manual production, the labor cost is excessively consumed and the overall production efficiency is very low.
As a conventional technique for producing the above-described reinforcing bar truss assembly, Korean Patent Registration No. 10-0522368 discloses a deck plate formed by molding a galvanized coil steel sheet, which has one phase current and a pair of phase currents, A truss girder for a reinforced concrete slab comprising a lattice material extending in the longitudinal direction while alternately touching the upper surface and the lower and left side surfaces of the lower portion and a plurality of cranks provided to support the upper and lower currents, A first step of cutting a current and a lower current and a lattice material into a design shape by cutting the required length; A second step of welding each of the junctions after forming the phase current and the bottom current and the lattice material; A third step of unfolding the galvano-coil steel sheet to form the deck plate, cutting the galvano-coil steel plate into a desired shape by cutting a predetermined area of the galvano-coil steel plate to form the deck plate, and a fourth step of welding the lattice material in the second step and the deck plate formed in the third step ; A fifth step of cutting a crank provided to support the phase current and the bottom current by a predetermined length and bending the crank in a substantially ∩ shape; And a sixth step of welding a crank formed perpendicularly to the lower end of the slab girder to a crest of a truss girder for a reinforced concrete slab. So that it takes a long period of time to manufacture as in the prior art. In addition, since the production is performed manually, labor costs are excessively consumed and the overall production efficiency is lowered.
SUMMARY OF THE INVENTION The present invention has been made in order to solve the above problems, and it is an object of the present invention to provide a truss line, a truss line and an upper and a lower reinforcing bars, The steel wire for truss is bent and formed in a zigzag manner so that the wire for truss has a certain width and height through the bending device. The upper and lower reinforcing bars are guided to the upper and lower parts of the bent truss wire by the guide device And the upper and lower reinforcing bars are integrally welded to the upper and lower portions of the truss iron line bent and formed through the reinforcing steel welding device so that the reinforcing bar truss assembly can be easily produced in a short time through the automatic production process.
In order to achieve the above object, the left and right frames and the upper and lower frames are arranged in a rectangular frame with a vertically erected frame, and the truss wire is transported in a state in which the truss wires are crossed to the inside and the upper and lower reinforcing bars The first and second upper bending portions and the first and second lower bending portions spaced vertically and spaced apart from each other at an inner left side of the base body, 2 truss bending device for folding and forming the upper and lower bending portions and the first and second lower bending portions in a zigzag manner, Upper and lower guide pipes are installed at regular intervals to pass the upper and lower reinforcing bars. A reinforcing bar cutting device for cutting and shaping the upper and lower reinforcing bars, which are fed through the upper and lower reinforcing bars, while being guided by the upper and lower reinforcing bars, to guide the upper and lower reinforcing bars; A reinforcing steel welding device for welding upper and lower reinforcing bars to the truss wire by bending through an upper and a lower welding machine which is grounded and electrically connected to the upper and lower reinforcing bars at the electrode piece and the bent truss wire, There is a feature of the present invention.
As described above, according to the present invention, the inner side of the base body arranged in a vertically erected rectangular box shape is provided so as to be fed and fed across the truss line, the upper and lower reinforcing bars in the right and left direction, The steel wire for truss is bent and formed in a zigzag manner so as to have a certain width and height. The upper and lower reinforcing bars are guided to the upper and lower parts of the bent truss line through the reinforcing guide cutting device, The upper and lower reinforcing bars are welded integrally to the upper and lower portions of the truss line, which is formed by bending through the device, so that the reinforcing bar truss assembly can be easily produced in a short time through the automatic production process, thereby remarkably improving the production efficiency.
1 is a schematic perspective view of an automatic production apparatus for a reinforcing bar truss assembly according to the present invention;
2 is a perspective view illustrating a state in which a reinforcing bar truss assembly is automatically produced through an automatic production apparatus for a reinforcing bar truss assembly according to the present invention.
3 is a perspective view illustrating a truss bending apparatus of an apparatus for automatically producing a reinforcing bar truss assembly according to the present invention.
4 is a front schematic view showing a truss bending apparatus of an automatic production apparatus for a reinforcing bar truss assembly according to the present invention.
FIG. 5 is a front schematic view of a truss bending device of a device for automatically manufacturing a reinforcing bar truss assembly according to the present invention, in which a first upper bending portion and a first lower bending portion are vertically elevated and opposed to each other,
6 is a front schematic view of the truss bending device of the apparatus for automatically manufacturing a reinforcing bar truss assembly according to the present invention in a state in which the first upper bend portion and the first lower bend portion are vertically opposed to each other,
FIG. 7 is a cross-sectional view of the truss bending device of the apparatus for automatically manufacturing a reinforcing bar truss assembly according to the present invention. FIG. 7 is a cross- A front schematic view in which the wire for the truss is folded and formed in a secondary shape
8 is a perspective view of the truss bending device of the apparatus for automatically manufacturing a reinforcing bar truss assembly according to the present invention, in which first and second upper bending portions and first and second lower bending portions are spaced apart from each other by a width and an interval of a truss line, A schematic view of a strap in a state of bending molding
9 is a perspective view of the truss bending device of the apparatus for automatically producing a reinforcing bar truss assembly according to the present invention, wherein the first and second upper bending portions and the first and second lower bending portions are spaced apart from each other by a width and an interval of a truss line, Front view of the bending-molding state
10 is a perspective view of a perspective view showing a steel reinforcing guide cutting apparatus of the apparatus for automatically producing a reinforcing bar truss assembly according to the present invention
11 is a perspective view illustrating a steel reinforcing bar welding apparatus of the automatic apparatus for producing a reinforcing bar truss assembly according to the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings.
1 to 11, the
The
The
The
On the other hand, the
As shown in FIGS. 1 to 9, the
The first and second
The upper
On the other hand, if necessary, the upper
As shown in FIGS. 3 to 7, the first and second
The first and second
The upper
The second
The first and second
As shown in FIGS. 3 to 9, the first and second
The lower
On the other hand, if necessary, the upper and lower
3 to 7, the first and second
The first and second
The lower
The first and second
As shown in FIG. 4, the first and second
1, 2, and 10, the reinforcing
The
10, the reinforcing
The reinforcing
11, an
11, the above-mentioned reinforcing bar welding apparatus 71 is mounted on the lower right portion of the upper frame 5 of the base body 2 and the upper right portion of the lower frame 6, The upper welding body 76 and the lower welding body 77 are guided in the left and right horizontal directions in a state where the upper welding body 76 and the lower welding body 77 are respectively engaged with the rails 69a and 69b, A position adjusting block 78 is provided on the left side of the base frame 2 so as to be movable left and right along a horizontal moving rail 69a provided on the upper frame 5 of the base body 2 and on the left side of the position adjusting block 78, The piston of the position adjusting cylinder 79 fixed to the lower face of the position adjusting block 78 is connected by the position adjusting cylinder 79 in accordance with the width and interval of the bent and formed part of the truss wire 7, The upper welding body 76 and the lower welding body 77 And the right side of the position adjusting block 78 is connected to the left side of the upper end portion of the upper welding body 76 through the elastic spring 70b and the lower side of the lower welding body 77 The left side of the lower end portion is connected to the lower frame 6 through the elastic spring 70b so that during the welding of the upper and lower reinforcing bars 8 and 9 through the upper and lower welders 74 and 75, The reinforcing bar welding device 71 is fed along the horizontal movement rails 69a and 69b together with the bent wire 7 for truss and the upper and lower reinforcing bars 8 and 9 to be bent After the completion of the welding, the reinforcing bar welding device 71 is moved by the elastic restoring force of the elastic spring 70b to the horizontally moving rails (7, 8) 69a and 69b to be restored to the original position.
11, the
Hereinafter, the operation of the present invention will be described.
In the case of automatically producing a reinforcing
As described above, the
The
The upper and lower reinforcing
1.
3.
5.
7. Wire for
9. Bottom reinforcing bars 10. Wire rods for truss
11a, 11b.
13. Reinforcing
15. Iron wire feed roller for
17. Upper and lower reinforcing
19. Drive
21.
23.
25.
27. First
29. A first
31.
33.
35. Second upper moving
37a, 37b. The
39a, 39b.
41a, 41b. The upper diagonal moving
43a, 43b. The upper fixed
45a, 45b, 45c.
47a, 47b. Upper reinforcing
49.
51. Second lower moving
53a, 53b.
55a, 55b.
57a, 57b. Lower diagonal moving
59a, 59b. Lower
61a, 61b. Lower Reinforcing
63.
65.
67.
69a, 69b. Horizontal moving
71.
73.
75.
77.
79. Positioning cylinder
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020140069502A KR101630184B1 (en) | 2014-06-09 | 2014-06-09 | An automatic production machine of a steel truss assembly |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020140069502A KR101630184B1 (en) | 2014-06-09 | 2014-06-09 | An automatic production machine of a steel truss assembly |
Publications (2)
Publication Number | Publication Date |
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KR20150141034A true KR20150141034A (en) | 2015-12-17 |
KR101630184B1 KR101630184B1 (en) | 2016-06-14 |
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KR1020140069502A KR101630184B1 (en) | 2014-06-09 | 2014-06-09 | An automatic production machine of a steel truss assembly |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109732247A (en) * | 2018-04-16 | 2019-05-10 | 张波 | Steel pipe truss production line |
CN110666080A (en) * | 2019-10-18 | 2020-01-10 | 邵东智能制造技术研究院有限公司 | Bending welding line |
CN111745408A (en) * | 2020-06-19 | 2020-10-09 | 杜卓杰 | Welding robot for vertically arranging steel pipes and guardrails |
CN114932301A (en) * | 2022-05-06 | 2022-08-23 | 成都固特机械有限责任公司 | Automatic welding method for end reinforcement of steel bar truss |
KR20230068522A (en) * | 2021-11-11 | 2023-05-18 | 양금옥 | Bending device of reinforcing structure to make truss structure |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2605113B2 (en) * | 1988-06-20 | 1997-04-30 | 株式会社トーアミ | Method and apparatus for manufacturing assembled truss |
JP2003170237A (en) * | 2001-12-03 | 2003-06-17 | Taro Kasai | Lattice muscle bending apparatus |
JP2008272798A (en) * | 2007-04-27 | 2008-11-13 | Taro Kasai | Apparatus for manufacturing independent-type truss |
KR20110015878A (en) * | 2009-08-10 | 2011-02-17 | 황문수 | Wire panel production system and its product |
-
2014
- 2014-06-09 KR KR1020140069502A patent/KR101630184B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2605113B2 (en) * | 1988-06-20 | 1997-04-30 | 株式会社トーアミ | Method and apparatus for manufacturing assembled truss |
JP2003170237A (en) * | 2001-12-03 | 2003-06-17 | Taro Kasai | Lattice muscle bending apparatus |
JP2008272798A (en) * | 2007-04-27 | 2008-11-13 | Taro Kasai | Apparatus for manufacturing independent-type truss |
KR20110015878A (en) * | 2009-08-10 | 2011-02-17 | 황문수 | Wire panel production system and its product |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109732247A (en) * | 2018-04-16 | 2019-05-10 | 张波 | Steel pipe truss production line |
CN110666080A (en) * | 2019-10-18 | 2020-01-10 | 邵东智能制造技术研究院有限公司 | Bending welding line |
CN110666080B (en) * | 2019-10-18 | 2021-07-23 | 邵东智能制造技术研究院有限公司 | Bending welding line |
CN111745408A (en) * | 2020-06-19 | 2020-10-09 | 杜卓杰 | Welding robot for vertically arranging steel pipes and guardrails |
KR20230068522A (en) * | 2021-11-11 | 2023-05-18 | 양금옥 | Bending device of reinforcing structure to make truss structure |
CN114932301A (en) * | 2022-05-06 | 2022-08-23 | 成都固特机械有限责任公司 | Automatic welding method for end reinforcement of steel bar truss |
CN114932301B (en) * | 2022-05-06 | 2024-03-22 | 成都固特机械有限责任公司 | Automatic welding method for end bars of steel bar truss |
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Publication number | Publication date |
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KR101630184B1 (en) | 2016-06-14 |
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