KR20150137309A - Manufacture and installation process for antibacterial Cork finish material which has anions emission function for interior or exterior spray . - Google Patents

Abstract

Basically, durability is required as a finishing material. A wallpaper and a flooring material, conventional cork finishing materials, carve a cork raw hide thinly and attach the same to a paper to use the same as a wallpaper, or mold cork chips with a binder and carve thinly to attach the same to another material and use the same as a flooring material. However, the conventional cork finishing material: is difficult to avoid a primary color of cork due to a feature of the cork where coloring is difficult; is manufactured in a factory and used in a dry type at the spot, and thus problems such as creating gaps caused by temperature difference and the like can be generated if the conventional cork finishing material is used in a domestic condition after being constructed; and is limited having anti-bacterial and deodorization performances. Therefore, the present invention is to: be colorable; easily implement anti-bacterial and deodorization performances; be integrally installed, and thus resolve cracks; solve a problem of mixing corks having different weights with binders to perform original features of the cork; have water resistance, soundproofing, and heat insulation; have anti-bacterial and deodorization performances in a product itself to obtain an eco-space; and solve a color mixing problem to have a desired color.

Description

[0001] The present invention relates to a cork finishing material for internal and external spraying that emits antibacterial performance and anion, and a method for manufacturing and installing the cork finishing material.

The present invention relates to a cork material, a cork material, and a cork material for artificial leather, and a floor finish material and a furniture plywood using the cork material and the composition using the thermal insulation and soundproofing performance of a natural cork chip. And processing method and installation method to increase the durability, it maintains the adhesive force using the antibacterial and deodorizing material and the environmentally friendly water-resistant binder and combines various performance to enhance the health and convenience of the user and to use the physical properties of the cork chip itself The present invention relates to a technique for producing an interior and exterior finishing material having sound insulation and thermal insulation.

Conventional cork finishing materials such as wallpaper and flooring are made by cutting thinner corks and pasting them on paper or by mixing cork chips with binders and then cutting them to a desired thickness and using them as flooring materials.

However, due to the nature of the cork, it is difficult to remove the primary color from cork, and it is difficult to remove the primary color from the cork. When the product manufactured by the factory is installed by dry method in the field, there is a gap between the cold and warm due to the characteristics of Korean Ondol.

The present invention relates to a cork material which is obtained by pulverizing a natural cork to 20 mesh or less and mixing it with a certain amount of urethane, acrylic, emulsion water-resistant aqueous binder, and adding a quantum powder having antibacterial and deodorizing ability to increase antibacterial activity and deodorization performance, Water-resistant aqueous urethane or PE-based, acrylic-based, and emulsion-based resins can be used to increase the adhesive strength to ensure elasticity and quick drying property. Through the physical properties of corks, it is possible to increase the thermal insulation of building walls and reduce indoor noise. A binder having high water resistance and high adhesive strength for enhancing durability and a material for imparting functionality to a mixture and a mixture of materials having different specific gravity, and a mixture thereof, How to make a product The technology.

The cork mixture of the present invention has antibacterial performance and deodorization ability by putting the quantum powder containing living microorganism into it, and it is possible to obtain an appropriate environment-friendly space by securing proper viscosity and adhesion by using urethane, PE, acrylic, As a finishing method to express the desired adhesion force, uniform surface maintenance of surface and beautiful appearance, it is possible to apply quantum powder to eco-friendly urethane and acrylic resin, inject non-toxic pigment to get the desired color, It keeps the viscosity and keeps the adhesive strength to the maximum. It is a technology to easily mix materials with different specific gravity and quick drying after spraying. It keeps the surface smooth and maintains the proper elasticity of the cork, Combining soundproofing, antibacterial and deodorizing performance The technology that enables this space can be maintained in an environmentally sound space is a technique of the present invention.

This design is basically durable as a finishing material. Conventional cork finishing materials such as wallpaper and cork for artificial leather and flooring are made by corking a thin piece of cork and attaching it to paper to use as cork for wallpaper or artificial leather, or for forming a cork chip with a binder After thinning and bonding to other materials, it was used as a flooring material.

However, due to the nature of the cork, it was difficult to remove the primary color from cork, and it was produced at the factory and used dry in the field. Therefore, when it is used in domestic reality after construction, there are problems such as a gap due to temperature difference. there was.

The present invention provides a cork and a binder which have different specific gravity and have different specific gravity so that they can be colored and can easily be antimicrobially and deodorized and can be installed integrally so as to solve cracking, to take advantage of the inherent characteristics of cork, It solves the problems of mixing, water resistance, soundproofing and insulation, solving the problem of having antibacterial and deodorizing performance of the product itself in order to secure an environmentally friendly space, and solving the coloring problem to realize desired color.

    A method for producing an antifungal and deodorizing performance and an interior and exterior cork finishing agent which emits anion,

   1. Steps to make a desired color by adding pigment to urethane, PE, acrylic, emulsion resin using a mixer

   2. A filler injecting step for injecting a quantum powder into the mixture mixed by the mixing step

   3. A cork powder injection step of putting a cork powder having a size of 20 mesh or less into the mixture.

   4. introducing water so that the mixture has an appropriate viscosity in the mixer

   5. A step of packing the finished mixture through the above steps.

Further, the method of the present invention is characterized in that a phytoncide stock solution step for adding a phytoncide stock solution is added after the filler injecting step.

An example of producing a cork wallpaper or artificial leather cork using a mixture is a method in which a wall paper or cloth made of rolls is hung on a rotatable rod and released using a rubber roller and conveyed using a conveyor, And the upper part of the dried wallpaper is polished by using hot air and radiant heat in the transportation process to polish the upper part of the wallpaper and polished so that the surface is smoothly formed and the cork for wallpaper or artificial leather Can be produced.

Also, as a method of attaching the mixture to the plywood using the mixture thus prepared, the plywood or the MDF and the HDF are conveyed using a conveyor similar to wallpaper, and the mixture is sprayed by using the spray at a predetermined position, There is a method of covering the mixture and drying it by using hot air and radiant heat during the transportation process, polishing the upper surface to make a pattern on the surface and making the surface smooth, so that it can be used as furniture and building interior material.

The existing cork wallpaper, mat, and plate cork are used to make up the physical characteristics of cork, but the price is high and the workability requires a high level of technology. However, when this invention is used, many advantages such as energy saving and noise- , It is possible to make the residential space an eco-friendly space by maximizing the antibacterial power by injecting the quantum powder and shortening the ammonia and formaldehyde in a short time, and thus it can be liberated from the sick house syndrome and it is an easy method to realize the eco- .

Quantum powder used in the present invention is to be post-heated to autumnal hyeolto at high temperature 800 ~ 850 ℃ ground to 320 mesh and made from water, fermentation enzyme powder into the powder emitting a quantum of energy after fermentation 90 days SiO ₂ (57%) Al ₂ O ₃ (17.4%) Fe ₂ O ₃ (9.45%) K ₂ O (3.08%) Other inorganic substances are mainly composed of antimicrobial and deodorant materials. Phytoncide can be used to improve directionality. The powder used for the mixing was used to comply with environmental friendliness by using a water-soluble resin having the toxicity removed.

The antimicrobial activity of Escherichia coli and Pseudomonas aeruginosa was tested using the mixture prepared in the present invention, and the following table was obtained.

Test Items
Test result
  Test Methods Initial concentration
(CFU / mL) Concentration after 24 hours
(CFU / mL) Bacterial reduction rate
(%)
KCL-FIR-1003
: 2011

Antibacterial test with Escherichia coli BLANK 3.1 × 10 ⁵ 4.9 × 10 ⁵       - This mixture 3.1 × 10 ⁵     <10      99.9 Antibacterial test with Pseudomonas aeruginosa BLANK 3.8 × 10 ⁵ 5.7 × 10 ⁵       - This mixture 3.8 × 10 ⁵     <10      99.9

 * CFU: Colony Forming Unit

* Inoculum concentration (CFU / mL): Escherichia coli 3.1 x 10 ⁵ Pseudomonas aeruginosa 3.8 x 10 ^5,

 * Strain used: Escherichia coli ATCC 8739

            Pseudomonas aeruginosa ATCC 15442

* Test piece: 5 cm × 5 cm, contrast piece: Stomacher film: 5 cm × 5 cm

The above test was carried out by the above-mentioned method, and as a result, the antibacterial activity was 99.9%.

The deodorizing effect test of the quantum powder was as shown in the following table.

The quantum powder used was 5% by weight of the composition.

As a result of applying quantum powder as described above, it is possible to prevent fungal growth due to the condensation which is often caused by condensation, and to neutralize ammonia and formaldehyde, and rapidly decrease after 30 minutes to solve sick house syndrome.

 . Further, the mixture prepared according to the present invention was subjected to a heat conduction test at an average temperature of 20 ° C by the method of Test Method KS L 9016: 2010, and the result was 0.11 W / (m.k)

1 is a flow chart for manufacturing antibacterial and antifungal cork finishing agents for internal and external spraying.

A cork chip is a processing method to mix cork powder easily and adhere to the adherend, maintain durability after bonding, mix materials to maintain performance other than cork characteristics, and maintain the physical properties of cork. A method for producing a cork finishing agent for internal and external use of a fast and constant quality at a low cost by maintaining a desired viscosity in processing by a desired viscosity, comprising the steps of: a) mixing a cork powder, a urethane, a PE, an acrylic, Water-resistant aqueous binder, and to add antioxidant antiviral performance and desired color, a non-toxic pigment is added and water is added to the mixture at a viscosity of 500-2000 cps.

The concrete implementation contents are as follows.

  1. Steps to make a desired color by adding pigment to urethane, PE, acrylic, emulsion resin using a mixer

   2. A filler injecting step for injecting a quantum powder into the mixture mixed by the mixing step

   3. A cork powder injection step of putting a cork powder having a size of 20 mesh or less into the mixture.

   4. introducing water so that the mixture has an appropriate viscosity in the mixer

   5. A process for producing an antimicrobial performance and an anion-dissolving cork finishing agent for internal and external use characterized by being manufactured by the steps of packing the finished mixture through the above steps, and using this mixture, Leather corks and panels for furniture and architectural interior finishes can be manufactured.

Examples of making cork wall paper or cork for artificial leather include

a) Wall paper made of rolls or paper cloth is put on a rotatable rod and released using a rubber roller and transported using a conveyor

b) Spray the mixture on top of a cloth or cloth at a fixed position

c) Drying using warm air and radiant heat during the transfer process

d) The upper part of the dried wallpaper is polished to show the pattern and the surface is smoothly formed, and then the urethane, PE, acrylic or emulsion coating agent is coated on the polished surface, Can be manufactured.

As a method for manufacturing the finishing panel,

As a method of attaching the mixture to plywood or MDF or HDF using the mixture thus prepared,

a) convey plywood or MDF, HDF using a conveyor

b) spraying the mixture with a spray at a constant position to coat the mixture in plywood or MDF, HDF

c) In the process of transportation, there is a method of drying by using hot air and radiant heat, polishing the upper surface to make patterns on the surface, smoothening the surface, and making it to be used as furniture and building interior material.

As described above, the present invention can solve the problem of heat insulation and sound absorption by the present invention, although the existing sprayed material has weak heat insulation performance and no sound absorption power.

In addition, as a construction method for the interior and exterior cork finishing materials that emit antimicrobial, antiviral performance and anion

 A. The process of applying a primer with the same or similar background color to the surface of the mixture

B. Spraying the mixture mixed according to claim 1 onto the substrate formed by step A) by spraying.

C. The step of removing the space by spraying the surface after the firstarily applied surface is dried by the step B)

D. Step of grinding the surface using the sandpaper after the secondarily applied surface is dried by the step C)

E. coating the surface of step D) with a PE-based, acrylic-based or PU-based coating agent.

FIG. 1 is a flow chart of a method for manufacturing an antifungal performance and an anion-cork finishing material for internal and external spraying according to an embodiment of the present invention.

In response to the ever-increasing energy conservation and the demand for natural materials and eco-friendly materials, it is possible to easily use natural materials in various places in the living space, thus saving energy and enhancing the sense of pleasure in living space.

It can maximize the warmth, deodorization and sound absorbing performance of cork, so it can be used in walls, ceilings and floors of living space as well as hospital daycare, and it can be used as material of bags, chairs, clothes, Industry can make new field.

Claims (6)

1. Steps to make a desired color by adding pigment to urethane, PE, acrylic, emulsion resin using a mixer
2. A filler injecting step for injecting a quantum powder into the mixture mixed by the mixing step
3. A cork powder injection step of putting a cork powder having a size of 20 mesh or less into the mixture.
4. introducing water so that the mixture has an appropriate viscosity in the mixer
5. A process for producing an antifungal and anion-releasing cork finishing agent for internal and external use, which comprises the steps of: The method according to claim 1, further comprising a step of adding a phytoncide stock solution to the phyllosilide stock solution, wherein the phytoncide stock solution is added to the filler step, The cork finishing material for internal and external spraying according to claim 1, wherein the mixture is mixed with a non-toxic pigment or loess powder. A method for constructing a mixture prepared by the manufacturing method of claim 1 on walls and ceilings
A) The process of applying a primer having the same or similar color to the color of the mixture on the adherend surface
B. Spraying the mixture mixed according to claim 1 onto the substrate formed by A).
C. The step of removing the space by spraying the surface after the first-applied surface is dried according to the item B
D. After the surface that is secondarily applied by Clause C is dried, the step of sanding the surface using sandpaper
And coating the surface of the substrate with a PE, acrylic, or PU coating agent on the surface of the cork treated with the agent E.
A process for producing a mixture prepared by the process of claim 1
A) Roll wallpaper rolls or cloths on a rotatable rod and loosen them with a rubber roller and transfer them through the conveyor
B) Spray the mixture on top of a cloth or cloth at a fixed position during transport
C) Drying using hot air and radiant heat during the transfer process
D) polishing the upper part of the dried cork for artificial leather or wall paper to form a smooth surface;
E) a cork cloth for wallpaper or artificial leather using antifungal and anti-virus performance and an inner and outer cork finishing agent for emitting anion, characterized by coating a urethane, PE, acrylic or emulsion coating agent on the polished top Gt;
A process for producing a mixture prepared by the process of claim 1
A) The plywood or MDF and HDF are transported using a conveyor
B) spraying the mixture with a spray at a constant position to coat the mixture with MDF, HDF,
C) The antimicrobial, antiviral and antimicrobial properties which are manufactured by using hot air and radiant heat in the process of transportation and polishing the upper surface to make patterns on the surface and smooth the surface to be used as furniture and building interior materials Method for manufacturing panel using inner and outer cork finishing material

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