CN106836731A - A kind of Environmental-protection bamboo carbon slab and preparation method thereof - Google Patents

A kind of Environmental-protection bamboo carbon slab and preparation method thereof Download PDF

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Publication number
CN106836731A
CN106836731A CN201611253739.9A CN201611253739A CN106836731A CN 106836731 A CN106836731 A CN 106836731A CN 201611253739 A CN201611253739 A CN 201611253739A CN 106836731 A CN106836731 A CN 106836731A
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China
Prior art keywords
parts
bamboo carbon
carbon plate
environmental
bamboo
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CN201611253739.9A
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Chinese (zh)
Inventor
陈建刚
陈娇
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Wuxi Zhongfu Plastic Co Ltd
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Wuxi Zhongfu Plastic Co Ltd
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Priority to CN201611253739.9A priority Critical patent/CN106836731A/en
Publication of CN106836731A publication Critical patent/CN106836731A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2400/00Characterised by the use of unspecified polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/26Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
    • C08J2423/28Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment by reaction with halogens or halogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/14Applications used for foams
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

Abstract

The invention discloses a kind of Environmental-protection bamboo carbon slab and preparation method thereof, the bamboo carbon plate includes bamboo carbon plate substrate and is arranged on the decorative layer of the bamboo carbon plate substrate surface, and the bamboo carbon plate substrate is constituted according to the bamboo charcoal powder, 30~50 parts of resin-oatmeal, 1.5~5 parts of stabilizer, 2~8 parts of CPE, 0.2~1 part of PE waxes, 0.3~1.5 part of lubricating grease, 4~6 parts of foaming control agent that mass parts are 40~60 parts and 0.5~2 part of foaming agent.The present invention can effectively adsorb with the harmful substance such as degradation of formaldehyde, with high-environmental, pollution-free, nuisanceless, reusable edible performance.It will replace at present the with serious pollution composite decorative board such as density board, woodwork plate, glued board, thick china, finger-jointed plate on the market, it will be the primary raw material of the product such as manufacture furniture, floor from now on, to be used widely at aspects such as construction material, industrial product, commodity, for the mankind are built without aldehyde space, human health problems are thoroughly solved.

Description

A kind of Environmental-protection bamboo carbon slab and preparation method thereof
Technical field
The present invention relates to a kind of floor, more particularly to a kind of Environmental-protection bamboo carbon slab and preparation method thereof.
Background technology
With the fast development of real estate, various construction materials are widely used in interior decoration, the indoor environment for causing Pollution is also increasingly serious.Formaldehyde is one of indoor widest air pollutants, and harm of the formaldehyde to human body is removed and causes excitant Outside chronic disease, moreover it is possible to ionic chloride reaction generation carcinogenic substance --- the dichlormetbylether in air.The furniture of interior, Floor, carpet, tobacco, deodorant, disinfectant etc. can release formaldehydes.Wherein, dalle is the dirty harmful substances such as formaldehyde, benzene The main source of dye.
Or bamboo carbon plate on sale on the market at present is the adornment mixed with bamboo charcoal powder and clay, or be exactly The core-board of bamboo charcoal particle is added in the interlayer of common sheet material, is also exactly in bamboo powder, wood powder, carbon dust, zeolite powder foaming Lauxite adhesive is added in powder, through the composite material for decoration that hot pressing synthesizes.Due to its characteristic, shape, composition of raw materials and The limitation of production method so that although function of the carbons product with certain absorption harmful pollutants in the market, Adsorptivity is poor, hardness is low, nail-holding ability is inadequate, it is impossible to reach the use function of Furniture panel, and most critical is it after formaldehyde adsorption Effective automatic degraded can not be played, becomes second pollution sources, cause secondary pollution, have a strong impact on human health.
The content of the invention
In order to solve the deficiencies in the prior art, the invention provides a kind of Environmental-protection bamboo carbon slab and preparation method thereof.
Above-mentioned purpose of the invention is realized by following technical scheme:A kind of Environmental-protection bamboo carbon slab, including bamboo carbon plate base Plate and the decorative layer for being arranged on the bamboo carbon plate substrate surface, the bamboo carbon plate substrate are 40~60 part of 300 mesh according to mass parts Bamboo charcoal powder, 30~50 parts of resin-oatmeal, 1.5~5 parts of stabilizer, 2~8 parts of CPE, 0.2~1 part of PE waxes, 0.3~ 1.5 parts of lubricating grease, 4~6 parts of foaming control agent and 0.5~2 part of foaming agent composition.
Preferably, the decorative layer is doubling glass, Full-glazed tile, mosaic tiles, glass block, rice element wallpaper, true stone One kind in paint, lotus leaf emulsion paint, decoration panel, plastic-wood floor, solid wooden compound floor and solid wooden floor board.
A kind of preparation method of Environmental-protection bamboo carbon slab of the invention, comprises the following steps:
Step one:By 40~60 part of 300 bamboo charcoal powder of mesh, 30~50 parts of resin-oatmeal, 1.5~5 parts of stabilizer, 2~8 Part CPE, 0.2~1 part of PE waxes, 0.3~1.5 part of lubricating grease, 4~6 parts of foaming control agent and 0.5~2 part of foaming agent Mixing, is poured into the heating dehumidifying of mixer high speed agitating friction together, and drying material is obtained;
Step 2:Drying material after cooling is poured into extrusion board in extruder, with water cooling;
Step 3:Obtained sheet material in step 2 is drawn and cut, semi-finished product are obtained;
Step 4:Semi-finished product after being cut in step 3 carry out polishing surface, it is manifested pore, and bamboo carbon plate is obtained Substrate;
Step 5:Obtained bamboo carbon plate substrate surface in step 4 is coated into primer, decorative layer is then bonded, obtained final product into Product.
Preferably, the mixing is 20~50min of stirring at a temperature of 150~200 DEG C.
The beneficial effect that the present invention reaches is:Resin is engaged the hardness for causing bamboo carbon plate substrate with bamboo charcoal powder in the present invention Greatly improve, can resist and bear pressure more than common carbon plate more than 30%;Stabilizer improves natural resin mixing dispersion not Equal problem, there is provided the possibility of dustless production product, improves working condition;Lubricating grease rubs in reducing processing, Improve processing characteristics, and then improve the surface property of sheet material;CPE effectively increases the elasticity of sheet material;Foaming agent can make inside it Multiple stomatas are formed, overall weight is not only alleviated, but also greatly improves adsorption effect, buffer capacity, and without bad Harmful substance;By bamboo carbon plate substrate surface polish pore manufacture craft so that sheet material to sulfide, nitride, formaldehyde, benzene, The harmful substances such as phenol have good absorption and degradation, and are provided with decorative layer, elegant in appearance, can be applicable various decorations Material.
The present invention not only itself without the noxious pollutant such as formaldehyde, benzene, ammonia, while can effectively adsorb with degradation of formaldehyde, benzene, The harmful substance such as dimethylbenzene, ammonia, phenol and sulfide, nitride, with high-environmental, pollution-free, nuisanceless, reusable edible Energy.It will the current with serious pollution composite decorating board such as density board, woodwork plate, glued board, thick china, finger-jointed plate on the market of substitution Material, it will be the primary raw material of the product such as manufacture furniture, floor from now on, will at aspects such as construction material, industrial product, commodity It is used widely, is that the mankind are built without aldehyde space, thoroughly solves human health problems.Health environment-friendly of the present invention, thoroughly improves Domestic environment, builds without aldehyde space, is adapted to the state basic policy of China's sustainable development, and promote the well-being of mankind society.
Specific embodiment
Below in conjunction with specific embodiment, the present invention is described in further detail:
Embodiment 1:
A kind of Environmental-protection bamboo carbon slab, including bamboo carbon plate substrate and the decorative layer for being arranged on the bamboo carbon plate substrate surface, it is described The proportioning of the composition mass parts of bamboo carbon plate substrate is as follows:40 part of 300 bamboo charcoal powder of mesh, 48 parts of resin-oatmeal, 2 parts of stabilizer, 3 Part CPE, 0.5 part of PE waxes, 0.5 part of lubricating grease, 5 parts of foaming control agent and 1 part of foaming agent composition, the decorative layer decorations Panel.
A kind of preparation method of Environmental-protection bamboo carbon slab, comprises the following steps:
Step one:By 40 part of 300 bamboo charcoal powder of mesh, 48 parts of resin-oatmeal, 2 parts of stabilizer, 3 parts of CPE, 0.5 part PE waxes, 0.5 part of lubricating grease, 5 parts of foaming control agent and 1 part of foaming agent stir 40min at a temperature of 150 DEG C, fall together Enter to mixer high speed agitating friction to generate heat and dehumidify, drying material is obtained, the rotating speed of mixer reaches more than 3500 turns;
Step 2:Drying material after cooling is poured into extrusion board in extruder, with water cooling;
Step 3:Obtained sheet material in step 2 is drawn and cut, semi-finished product are obtained;
Step 4:Semi-finished product after being cut in step 3 carry out polishing surface, it is manifested pore, and bamboo carbon plate is obtained Substrate;
Step 5:Obtained bamboo carbon plate substrate surface in step 4 is coated into primer, decorative layer is then bonded, obtained final product into Product.
Embodiment 2:
A kind of Environmental-protection bamboo carbon slab, including bamboo carbon plate substrate and the decorative layer for being arranged on the bamboo carbon plate substrate surface, it is described The proportioning of the composition mass parts of bamboo carbon plate substrate is as follows:55 part of 300 bamboo charcoal powder of mesh, 30 parts of resin-oatmeal, 2 parts of stabilizer, 5 Part CPE, 0.5 part of PE waxes, 0.5 part of lubricating grease, 6 parts of foaming control agent and 1 part of foaming agent composition, the decorative layer decorations Panel.
A kind of preparation method of Environmental-protection bamboo carbon slab, comprises the following steps:
Step one:By 55 part of 300 bamboo charcoal powder of mesh, 30 parts of resin-oatmeal, 2 parts of stabilizer, 5 parts of CPE, 0.5 part PE waxes, 0.5 part of lubricating grease, 6 parts of foaming control agent and 1 part of foaming agent stir 30min at a temperature of 170 DEG C, fall together Enter to mixer high speed agitating friction to generate heat and dehumidify, drying material is obtained, the rotating speed of mixer reaches more than 3500 turns;
Step 2:Drying material after cooling is poured into extrusion board in extruder, with water cooling;
Step 3:Obtained sheet material in step 2 is drawn and cut, semi-finished product are obtained;
Step 4:Semi-finished product after being cut in step 3 carry out polishing surface, it is manifested pore, and bamboo carbon plate is obtained Substrate;
Step 5:Obtained bamboo carbon plate substrate surface in step 4 is coated into primer, decorative layer is then bonded, obtained final product into Product.
Embodiment 3:
A kind of Environmental-protection bamboo carbon slab, including bamboo carbon plate substrate and the decorative layer for being arranged on the bamboo carbon plate substrate surface, it is described The proportioning of the composition mass parts of bamboo carbon plate substrate is as follows:50 part of 300 bamboo charcoal powder of mesh, 35 parts of resin-oatmeal, 3 parts of stabilizer, 4 Part CPE, 0.5 part of PE waxes, 0.5 part of lubricating grease, 5 parts of foaming control agent and 2 parts of foaming agents composition, the decorative layer decorations Panel.
A kind of preparation method of Environmental-protection bamboo carbon slab, comprises the following steps:
Step one:By 50 part of 300 bamboo charcoal powder of mesh, 35 parts of resin-oatmeal, 3 parts of stabilizer, 4 parts of CPE, 0.5 part PE waxes, 0.5 part of lubricating grease, 5 parts of foaming control agent and 2 parts of foaming agents stir 25min at a temperature of 200 DEG C, fall together Enter to mixer high speed agitating friction to generate heat and dehumidify, drying material is obtained, the rotating speed of mixer reaches more than 3500 turns;
Step 2:Drying material after cooling is poured into extrusion board in extruder, with water cooling;
Step 3:Obtained sheet material in step 2 is drawn and cut, semi-finished product are obtained;
Step 4:Semi-finished product after being cut in step 3 carry out polishing surface, it is manifested pore, and bamboo carbon plate is obtained Substrate;
Step 5:Obtained bamboo carbon plate substrate surface in step 4 is coated into primer, decorative layer is then bonded, obtained final product into Product.
Bamboo carbon plate of the invention has preferable assimilation effect to pernicious gas, particularly formaldehyde.After tested, at every cube 50~100 grams of bamboo charcoals are placed in the space of rice, the adsorption rate of PARA FORMALDEHYDE PRILLS(91,95) is up to 35% in 12 hours.And one square metre of bamboo charcoal More than 1 kilogram bamboo charcoal powdered carbon is about contained on floor, and core-board, the ratio between its space and bamboo charcoal amount are substituted using bamboo carbon plate in cabinet Also well beyond this level, fully achieve and more than this adsorption effect.
In sum, presently preferred embodiments of the present invention is these are only, is not intended to limit the scope of the present invention. All any modification, equivalent substitution and improvements within the spirit and principles in the present invention, made etc., should be included in of the invention Within protection domain.

Claims (4)

1. a kind of Environmental-protection bamboo carbon slab, including bamboo carbon plate substrate and the decorative layer for being arranged on the bamboo carbon plate substrate surface, its feature It is that the bamboo carbon plate substrate is according to the bamboo charcoal powder, 30~50 parts of resin-oatmeal that mass parts are 40~60 parts, 1.5~5 parts steady Determine agent, 2~8 parts of CPE, 0.2~1 part of PE waxes, 0.3~1.5 part of lubricating grease, 4~6 parts of foaming control agent and 0.5~2 Part foaming agent composition.
2. Environmental-protection bamboo carbon slab according to claim 1, it is characterised in that the decorative layer be doubling glass, Full-glazed tile, Mosaic tiles, glass block, rice element wallpaper, true mineral varnish, lotus leaf emulsion paint, decoration panel, plastic-wood floor, solid wooden compound floor and reality One kind in timber floor.
3. a kind of preparation method of Environmental-protection bamboo carbon slab, it is characterised in that comprise the following steps:
Step one:By 40~60 parts of bamboo charcoal powder, 30~50 parts of resin-oatmeal, 1.5~5 parts of stabilizer, 2~8 parts of CPE, 0.2~1 part of PE waxes, 0.3~1.5 part of lubricating grease, 4~6 parts of foaming control agent and 0.5~2 part of foaming agent mixing, together The heating dehumidifying of mixer high speed agitating friction is poured into, drying material is obtained;
Step 2:Drying material after cooling is poured into extrusion board in extruder, with water cooling;
Step 3:Obtained sheet material in step 2 is drawn and cut, semi-finished product are obtained;
Step 4:Semi-finished product after being cut in step 3 carry out polishing surface, it is manifested pore, and bamboo carbon plate base is obtained Plate;
Step 5:Obtained bamboo carbon plate substrate surface in step 4 is coated into primer, decorative layer is then bonded, got product.
4. the preparation method of a kind of Environmental-protection bamboo carbon slab according to claim 3, it is characterised in that the mixing is 150 20~50min is stirred at a temperature of~200 DEG C.
CN201611253739.9A 2016-12-30 2016-12-30 A kind of Environmental-protection bamboo carbon slab and preparation method thereof Pending CN106836731A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109135306A (en) * 2018-08-06 2019-01-04 浙江农林大学 A kind of manufacturing process of high adsorption carbon plastic compound material
CN110204918A (en) * 2019-07-01 2019-09-06 福建炭都科技有限公司 A kind of Environmental-protection bamboo carbon slab and its preparation process, environmental bamboo charcoal composite plate
CN112876134A (en) * 2021-01-24 2021-06-01 湖北集福新材料科技有限公司 Activated bamboo charcoal board capable of adsorbing and decomposing formaldehyde and preparation method and application thereof
CN115107135A (en) * 2021-03-22 2022-09-27 云南传承木业有限公司 Method for manufacturing aldehyde-free reinforced wood floor

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1686687A (en) * 2005-04-19 2005-10-26 许国良 Bamboo carbon plate and its manufacturing technology
CN105111752A (en) * 2015-10-13 2015-12-02 林文海 Environment-friendly bamboo charcoal plate capable of effectively adsorbing and automatically degrading formaldehyde and preparation process of bamboo charcoal plate
CN105219112A (en) * 2015-10-23 2016-01-06 缙云县鸿瑞电子科技有限公司 A kind of environmental bamboo charcoal fiberboard and transformation manufacture craft thereof
CN105602273A (en) * 2015-12-23 2016-05-25 樊桂梅 Environment-friendly bamboo charcoal board and preparation method thereof
CN105647219A (en) * 2015-12-31 2016-06-08 季文松 Bamboo charcoal plate and manufacturing method thereof
CN105647213A (en) * 2015-12-31 2016-06-08 赵星安 Bamboo charcoal plate and manufacturing method thereof
CN106188976A (en) * 2016-08-23 2016-12-07 林文海 The charcoal of a kind of active adsorption formaldehyde and purification air moulds anion sheet material and preparation method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1686687A (en) * 2005-04-19 2005-10-26 许国良 Bamboo carbon plate and its manufacturing technology
CN105111752A (en) * 2015-10-13 2015-12-02 林文海 Environment-friendly bamboo charcoal plate capable of effectively adsorbing and automatically degrading formaldehyde and preparation process of bamboo charcoal plate
CN105219112A (en) * 2015-10-23 2016-01-06 缙云县鸿瑞电子科技有限公司 A kind of environmental bamboo charcoal fiberboard and transformation manufacture craft thereof
CN105602273A (en) * 2015-12-23 2016-05-25 樊桂梅 Environment-friendly bamboo charcoal board and preparation method thereof
CN105647219A (en) * 2015-12-31 2016-06-08 季文松 Bamboo charcoal plate and manufacturing method thereof
CN105647213A (en) * 2015-12-31 2016-06-08 赵星安 Bamboo charcoal plate and manufacturing method thereof
CN106188976A (en) * 2016-08-23 2016-12-07 林文海 The charcoal of a kind of active adsorption formaldehyde and purification air moulds anion sheet material and preparation method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109135306A (en) * 2018-08-06 2019-01-04 浙江农林大学 A kind of manufacturing process of high adsorption carbon plastic compound material
CN110204918A (en) * 2019-07-01 2019-09-06 福建炭都科技有限公司 A kind of Environmental-protection bamboo carbon slab and its preparation process, environmental bamboo charcoal composite plate
CN112876134A (en) * 2021-01-24 2021-06-01 湖北集福新材料科技有限公司 Activated bamboo charcoal board capable of adsorbing and decomposing formaldehyde and preparation method and application thereof
CN115107135A (en) * 2021-03-22 2022-09-27 云南传承木业有限公司 Method for manufacturing aldehyde-free reinforced wood floor

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