KR20150107355A - Apparatus for Detecting Surface Defect of Cable - Google Patents
Apparatus for Detecting Surface Defect of Cable Download PDFInfo
- Publication number
- KR20150107355A KR20150107355A KR1020140030124A KR20140030124A KR20150107355A KR 20150107355 A KR20150107355 A KR 20150107355A KR 1020140030124 A KR1020140030124 A KR 1020140030124A KR 20140030124 A KR20140030124 A KR 20140030124A KR 20150107355 A KR20150107355 A KR 20150107355A
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- cable
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- image
- photographing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
- G01N21/894—Pinholes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
- G01N21/898—Irregularities in textured or patterned surfaces, e.g. textiles, wood
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/952—Inspecting the exterior surface of cylindrical bodies or wires
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
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- Life Sciences & Earth Sciences (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- General Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- Health & Medical Sciences (AREA)
- Textile Engineering (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Wood Science & Technology (AREA)
- Quality & Reliability (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Theoretical Computer Science (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The present invention has a monitor and an operating plate and is provided with a cable and a cable for guiding the cables toward the inner inspection area so as to provide even illumination and photographing uniformly at all angles along the surface of the cable to broaden the detection area of the cable, A main body frame formed so as to be able to flow therein; A rolling guide portion fixedly installed on the main body frame and positioned on an inflow path of a cable introduced from the outside to movably support the cable; An illumination means for vertically symmetrically structuring the inspecting region of the body frame to irradiate light in a vertical direction toward the surface of the cable; And a photographing unit for photographing the image; A position adjuster for separately supporting the inspection portions of the vertically symmetrical structure and adjusting a position of the inspection portion in such a manner that the position of the inspection portion can be raised or lowered corresponding to a cable located in an inspection region of the main frame; And a defect detector for calculating the size and position of defects that deviate from the reference illuminance range from the image input from the inspection unit to determine whether the cable is defective and outputting the defect on the monitor.
Description
The present invention relates to a cable surface defect detection apparatus and, more particularly, to a cable surface defect detection apparatus and method for detecting a cable surface defect, and more particularly, To a defect detecting apparatus.
Generally, during the production process of various types of cables such as enamel wires and various wires, inspection work is performed to detect defects of cables in order to prevent the production of defective products from defects such as lumps, bubbles, scratches, It must pass.
However, in the past, inspection was performed manually by the operator, such as checking with the naked eye or touching with the hand while waiting on the production line. However, due to the subjective variation depending on the operator, it is impossible to detect whether there is a minute defect on the surface of the cable There is a problem in that a reliable inspection operation is not performed as a whole, resulting in a large amount of defects and reliability of products.
Accordingly, a defective part detecting device for a cable using an eddy current is used by providing an agitated electric signal to the coil and measuring the amount of agitated electric signal which is damped by the eddy current induced in the metal when approaching the metal material.
However, in the defect inspection apparatus using the eddy current described above, it is difficult to precisely detect the defect due to the sensitive vibration due to the high speed progress of the cable because of the characteristics of the rolling operation. Therefore, the operator is visually inspecting the appearance of the product again.
Korean Patent Laid-Open Publication No. 7036/2007 (Jan. 17, 2005) discloses a conventional technique for solving the above-described problems. The base includes a base provided on a path of a continuously moving wire, A rotating shaft which is seated on a pair of support rolls installed inside the moving block, and a rotating member which is seated on the upper surface of the moving roll, A driving motor connected to either one of the pair of support rolls, a plurality of cameras equidistantly arranged on the circumferential surface of the rotary member, a monitor electrically connected to the camera to output an image photographed by the camera, And cooling means for spraying cooling water on the surface, thereby preventing the generation of mass quality defects in the work There is known a surface defect inspection apparatus for wire rods.
However, in the above-described conventional inspection apparatuses, there is no facility for photographing and inspecting wire rods or cables from a plurality of cameras, and for illuminating the cables at the time of photographing, so that the image sharpness of a video image by a camera is lowered, There is a problem that the detection accuracy is low.
In addition, in the related art, since the camera is configured to capture a cable after simply arranging the camera in correspondence with a cable, there is a limitation in the inspection area that only a partial surface inspection is possible because the photographing area that can be inspected from one camera is narrow, There is a problem that the shadow is displayed on the input image and obstructs the detection operation.
In addition, since the photographing position of the camera is conventionally fixed, it is difficult to focus the photographing of the camera according to cables of various sizes, and the productivity is deteriorated due to the delay of the operation.
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a means for taking a picture at a position separated from an illumination area together with a means for illuminating the entire circumference of the cable, It is an object of the present invention to provide a cable surface defect detection apparatus capable of improving the accuracy of detection of a cable defect and maximizing a detection region, as well as improving the sharpness of the cable.
In addition, since the present invention provides means for adjusting the position of the inspection equipment corresponding to the cable, it is possible to flexibly change the shooting focus according to various sizes of cable, And to provide a defect detecting apparatus.
A cable surface defect detection apparatus provided by the present invention comprises: a body frame having a monitor and an operation plate, the body frame being formed such that a cable can be introduced toward an inside inspection area; A rolling guide portion fixedly installed on the main body frame and positioned on an inflow path of a cable introduced from the outside to movably support the cable; An illumination means for vertically symmetrically structuring the inspecting region of the body frame to irradiate light in a vertical direction toward the surface of the cable; And a photographing unit for photographing the image; A position adjuster for separately supporting the inspection portions of the vertically symmetrical structure and adjusting a position of the inspection portion in such a manner that the position of the inspection portion can be raised or lowered corresponding to a cable located in an inspection region of the main frame; And a defect detector for calculating the size and position of defects that deviate from the reference illuminance range in the image input from the inspection unit to determine whether the cable is defective and outputting the defect on the monitor.
The rolling guide portion includes a support member fixed on the main frame and having a Y-shape, a guide roller mounted on the top of the support member in a mutually symmetrical manner and rotatably disposed in contact with the movement of the cable, .
The lighting unit of the inspection unit includes an illumination bracket fixedly mounted on the position adjusting unit and having an illumination area opened at both sides so as to allow a cable to flow therein, And a plurality of illumination sources which are uniformly arranged as a whole at 360 °.
The defect detection unit compares the image input from the photographing unit of the inspection unit with each region, calculates information on the image by region, compares the image with the previously stored reference image, Is applied as an output signal.
According to the cable surface defect detection apparatus of the present invention, the illumination means for irradiating the surface of the cable in the vertical direction with the illumination means and the imaging means mounted in the diagonal direction toward the illumination region are constituted to enhance the sharpness of the image for defect detection It is possible to detect a defect of a minute size easily, and it is possible to produce a good product with excellent accuracy of detection of the defect, and to obtain a effect of detecting a surface defect from the shadow of a defect while preventing a shadow by the photographing means from appearing in the input image .
In addition, since the cable surface defect detection apparatus according to the present invention constitutes a rolling guide portion that rotatably supports the cable from the feed force of the cable, it is possible to smoothly move the cable, thereby improving the productivity of the entire product from the quick detection process have.
In addition, since the cable surface defect detecting apparatus according to the present invention comprises the position adjusting unit capable of raising and lowering the position of the inspection unit, it is easy to set the center between the cable and the inspection unit, And the workability can be greatly improved by changing the elastic position according to the cable.
1 is a front sectional view showing an embodiment according to the present invention.
2 is a side sectional view showing an embodiment according to the present invention.
3 is a configuration diagram showing lighting means of an inspection unit according to an embodiment of the present invention;
4 is a configuration diagram showing a photographing means of an inspection unit according to an embodiment of the present invention;
5 is a front sectional view showing a use state of the position adjusting unit according to an embodiment of the present invention.
A main body frame having a monitor and an operating plate and being formed such that a cable can be introduced toward the inside examination area; A rolling guide portion fixedly installed on the main body frame and positioned on an inflow path of a cable introduced from the outside to movably support the cable; An illumination means for vertically symmetrically structuring the inspecting region of the body frame to irradiate light in a vertical direction toward the surface of the cable; And a photographing unit for photographing the image; A position adjuster for separately supporting the inspection portions of the vertically symmetrical structure and adjusting a position of the inspection portion in such a manner that the position of the inspection portion can be raised or lowered corresponding to a cable located in an inspection region of the main frame; And a defect detector for calculating the size and position of defects out of the reference illuminance range from the image input from the inspection unit to determine whether the cable is defective and outputting the defect on the monitor. do.
The rolling guide portion includes a support member fixed on the main frame and having a "Y" shape, a guide mounted on the upper end of the support member in a mutually symmetrical manner, A cable surface defect detecting apparatus including a roller is characterized by the technical construction.
The illumination unit of the inspection unit may include an illumination bracket fixedly mounted on the position adjustment unit and having an illumination area opened at both sides so as to allow the cable to flow therethrough, And a plurality of illumination sources uniformly arranged at an angle of 360 degrees with respect to the reference plane.
In addition, in the defect detection unit, the image input from the photographing means of the inspection unit is binarized for each region to calculate information on the image information for each region, and the information is compared with the reference image stored as the detection object information, And an output signal for determining an area of the image as an object to be detected is applied to the cable surface defect detection device.
Next, a preferred embodiment of a cable surface defect detecting apparatus according to the present invention will be described in detail with reference to the drawings.
1 and 2, a cable surface defect detection apparatus according to an embodiment of the present invention includes a
As shown in FIG. 1, the
The
It is preferable that the
The
The
The inspection area T1 has a structure in which both side surfaces of the
The
The
As shown in FIG. 1, the
The
The
Since the
The
The
It is preferable that a sheet-like material (for example, a urethane foam material or the like) is applied to the outer circumferential surface of the
By constructing the
The inspecting
1 and 2, the
The illuminating
The
As shown in Figs. 1 and 2, the
A plurality of the illumination sources (33) are provided on the illumination bracket (32). That is, as shown in FIG. 3, a total of 16 illumination sources 33 (see FIG. 3) are provided from the
As shown in FIG. 3, the
It is preferable that the
The
The
As shown in FIG. 1, the photographing means 35 photographs the illuminated region T2 illuminated from the illuminating means 31, and photographs the illuminated region T2 in a diagonal direction with respect to the surface of the cable.
1 and 4, the photographing
A plurality of
The
The
The
The
The lifting and lowering
The lifting
The elevation driving means (45) is configured to apply elevating power to the elevating frame (43).
1 and 2, the lifting and driving means 45 includes a
The guide means 47 includes a circular bar-shaped
It is preferable to configure the guide means 47 so as to have two left and right sides with respect to the elevating
As described above, the
The
The
The
The
The detection result determined by the
The
5, the cable, which is movable from the outside, is positioned on the
In other words, according to the cable surface defect detection apparatus of the present invention configured as described above, since the lighting means for irradiating the surface of the cable in the vertical direction and the photographing means mounted in the oblique direction toward the illumination region are constituted, It is possible not only to detect a defect of a minute size easily but also to improve the detection accuracy of the defect so as to produce a good product and to prevent a shadow caused by a photographing means from appearing in an input image, Can be detected.
Although the preferred embodiments of the cable surface defect detection apparatus according to the present invention have been described above, the present invention is not limited thereto, but can be variously modified and embodied within the scope of the claims, the specification of the present invention and the accompanying drawings , Which are also within the scope of the present invention.
10: main body frame 11: monitor 13: operating plate
20: Rolling guide portion 21: Support member 23: Guide roller
30: Inspection unit 31: Lighting means 32: Lighting bracket
33:
35: photographing means 36: support bracket 38: inspection camera
40: position adjusting section 41: fixed frame 43: lift frame
45: lifting drive means 46: lifting cylinder 47: guide means
47a:
T1: inspection area T2: illumination area α: inclination angle of the inspection camera
Claims (4)
A rolling guide portion fixedly installed on the main frame and positioned on an inflow path of a cable introduced from the outside to movably support the cable;
An illumination means for vertically symmetrically structuring the inspecting region of the body frame to irradiate light in a vertical direction toward the surface of the cable; And a photographing unit for photographing the image;
A position adjuster for separately supporting the inspection portions of the vertically symmetrical structure and adjusting a position of the inspection portion in such a manner that the position of the inspection portion can be raised or lowered corresponding to a cable located in an inspection region of the main frame;
And a defect detector for calculating the size and position of defects that deviate from the reference illuminance range from the image input from the inspection unit to determine whether the cable is defective and outputting the defect on the monitor.
The rolling guide portion includes a support member fixed on the main frame and having a "Y" shape, a guide mounted on the upper end of the support member to be symmetrical with respect to each other, And a roller.
The lighting unit of the inspection unit includes an illumination bracket fixedly mounted on the position adjusting unit and having an illumination area having both sides open so as to allow the cable to flow therein, And a plurality of illumination sources uniformly arranged at an angle of 360 degrees with respect to the cable surface defect detection device.
The defect detection unit compares the image input from the photographing unit of the inspection unit with each region, calculates information on the image by region, compares the image with the previously stored reference image, Is applied to the cable surface defect detection device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020140030124A KR20150107355A (en) | 2014-03-14 | 2014-03-14 | Apparatus for Detecting Surface Defect of Cable |
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KR1020140030124A KR20150107355A (en) | 2014-03-14 | 2014-03-14 | Apparatus for Detecting Surface Defect of Cable |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107764224A (en) * | 2017-11-22 | 2018-03-06 | 长飞光纤光缆四川有限公司 | A kind of optical cable defect inspection method and system |
CN109030514A (en) * | 2018-08-15 | 2018-12-18 | 河海大学 | Power station surge shaft defect detecting device |
CN110296995A (en) * | 2019-06-27 | 2019-10-01 | 华东送变电工程有限公司 | Image acquisition device applied to power cable damage detection |
CN110441328A (en) * | 2019-09-04 | 2019-11-12 | 广东奥普特科技股份有限公司 | A kind of hawser vision-based detection mould group |
CN111968924A (en) * | 2020-09-22 | 2020-11-20 | 博罗承创精密工业有限公司 | Automatic full-inspection machine and method for LED bracket |
CN113820274A (en) * | 2021-08-20 | 2021-12-21 | 中国电子科技集团公司第三十八研究所 | Movable mooring rope quality detection integrated device |
CN114113085A (en) * | 2021-11-12 | 2022-03-01 | 国网河北省电力有限公司平乡县供电分公司 | Power supply line detection device |
CN114487096A (en) * | 2020-11-12 | 2022-05-13 | 大唐石门发电有限责任公司 | Cable inspection device |
US11403743B2 (en) * | 2018-11-30 | 2022-08-02 | Tyco Electronics (Shanghai) Co. Ltd. | Cable detection apparatus |
CN115219418A (en) * | 2022-09-20 | 2022-10-21 | 湖北尚德金力电线电缆有限公司 | Cable protrusion damage detection device |
CN116008173A (en) * | 2023-03-27 | 2023-04-25 | 海泉线缆有限公司 | Cable connection detection device for cable installation |
CN118032656A (en) * | 2024-02-05 | 2024-05-14 | 杭州迅效自动化科技有限公司 | Cable and pipe appearance defect detection equipment and use method |
-
2014
- 2014-03-14 KR KR1020140030124A patent/KR20150107355A/en not_active Application Discontinuation
Cited By (15)
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CN107764224B (en) * | 2017-11-22 | 2024-01-23 | 长飞光纤光缆四川有限公司 | Optical cable defect detection method and system |
CN107764224A (en) * | 2017-11-22 | 2018-03-06 | 长飞光纤光缆四川有限公司 | A kind of optical cable defect inspection method and system |
CN109030514A (en) * | 2018-08-15 | 2018-12-18 | 河海大学 | Power station surge shaft defect detecting device |
CN109030514B (en) * | 2018-08-15 | 2024-03-26 | 河海大学 | Hydropower station surge shaft defect detection device |
US11403743B2 (en) * | 2018-11-30 | 2022-08-02 | Tyco Electronics (Shanghai) Co. Ltd. | Cable detection apparatus |
CN110296995A (en) * | 2019-06-27 | 2019-10-01 | 华东送变电工程有限公司 | Image acquisition device applied to power cable damage detection |
CN110441328A (en) * | 2019-09-04 | 2019-11-12 | 广东奥普特科技股份有限公司 | A kind of hawser vision-based detection mould group |
CN111968924A (en) * | 2020-09-22 | 2020-11-20 | 博罗承创精密工业有限公司 | Automatic full-inspection machine and method for LED bracket |
CN114487096A (en) * | 2020-11-12 | 2022-05-13 | 大唐石门发电有限责任公司 | Cable inspection device |
CN113820274A (en) * | 2021-08-20 | 2021-12-21 | 中国电子科技集团公司第三十八研究所 | Movable mooring rope quality detection integrated device |
CN114113085A (en) * | 2021-11-12 | 2022-03-01 | 国网河北省电力有限公司平乡县供电分公司 | Power supply line detection device |
CN115219418B (en) * | 2022-09-20 | 2022-12-30 | 湖北尚德金力电线电缆有限公司 | Cable protrusion damage detection device |
CN115219418A (en) * | 2022-09-20 | 2022-10-21 | 湖北尚德金力电线电缆有限公司 | Cable protrusion damage detection device |
CN116008173A (en) * | 2023-03-27 | 2023-04-25 | 海泉线缆有限公司 | Cable connection detection device for cable installation |
CN118032656A (en) * | 2024-02-05 | 2024-05-14 | 杭州迅效自动化科技有限公司 | Cable and pipe appearance defect detection equipment and use method |
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