KR20150045604A - Manufacturing method of heating fuel using medicine herb residue and animal or vegetable fats - Google Patents

Manufacturing method of heating fuel using medicine herb residue and animal or vegetable fats Download PDF

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KR20150045604A
KR20150045604A KR20130125045A KR20130125045A KR20150045604A KR 20150045604 A KR20150045604 A KR 20150045604A KR 20130125045 A KR20130125045 A KR 20130125045A KR 20130125045 A KR20130125045 A KR 20130125045A KR 20150045604 A KR20150045604 A KR 20150045604A
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South Korea
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vegetable oil
mixing
biodiesel
heating fuel
mixture
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KR20130125045A
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Korean (ko)
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김봉환
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주식회사 하나위
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/46Solid fuels essentially based on materials of non-mineral origin on sewage, house, or town refuse
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • C10L5/10Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2230/00Function and purpose of a components of a fuel or the composition as a whole
    • C10L2230/04Catalyst added to fuel stream to improve a reaction
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/08Drying or removing water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/24Mixing, stirring of fuel components
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/30Pressing, compressing or compacting
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32Molding or moulds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/54Specific separation steps for separating fractions, components or impurities during preparation or upgrading of a fuel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

The present invention relates to a heating fuel manufacturing method using traditional Korean medicine residues, animal fats, and vegetable oil. More specifically, the heating fuel is manufactured by dehydrating, grinding, and drying the traditional Korean medicine residues, mixing and stirring the residues with the biodiesel prepared from the animal fats and vegetable oil collected from cafeterias of various institutions and other restaurants, and press-molding the mixture. According to the present invention, the method includes the steps of: collecting and dehydrating the traditional Korean medicine residues to remove the remaining moisture then grinding the residues to fine bits and drying the ground residues; collecting animal fats and vegetable oil separated from the sewage from kitchens and removing the remaining foreign substances; mixing the animal fats and vegetable oils with a catalyst including methanol and caustic soda; storing the mixture for a period of time to remove the precipitated glycerin and refining the biodiesel; mixing and stirring the mixture of the traditional Korean medicine residue powder and the biodiesel; and press-molding the semi-finished mixture in a mold to shape the mixture in a desired shape.

Description

한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법{Manufacturing method of heating fuel using medicine herb residue and animal or vegetable fats}Technical Field [0001] The present invention relates to a method for manufacturing a heating fuel using a herbal remedy and herbal vegetable oil,

본 발명은 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법에 관한 것으로, 보다 상세하게는 한약을 탕제하고 남은 찌꺼기를 탈수, 분쇄, 건조하여 학교, 관공서, 회사 등의 구내식당 및 기타 음식점 등에서 수거된 동식물성 유지를 이용하여 만든 바이오디젤과 혼합 교반하고 이를 압축 성형하여 난방연료를 제조하기 위한 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법에 관한 것이다.
The present invention relates to a method for producing a heating fuel using a herbal remedy and herbal vegetable oil. More specifically, the present invention relates to a method for producing a heating fuel by using dehydrated, The present invention relates to a method for producing a heating fuel using a vegetable oil preservative and a herbal remedy for producing a heating fuel by mixing and stirring the recovered vegetable oil with biodiesel.

일반적으로 난방연료는 가스나 유류 및 석탄이 대부분을 차지하고 있으며, 가스나 유류로 사용되는 연료는 가격이 너무 비싸서 난방용으로 이용하는데 상당한 비용이 지출되는 문제점이 있고, 석탄을 사용하기에는 운반과 사용 후의 연탄재나 석탄재를 처리하는데 많은 문제점이 있다.Generally, the heating fuel is mainly composed of gas, oil and coal, and the fuel used as gas or oil is expensive, so that it is costly to use for heating. In order to use coal, There are many problems in treating coal ash.

특히, 겨울철에 사용되는 연탄은 자동으로 연탄을 교환시키기에도 어려움이 따르고 있고 많은 양의 일산화탄소가 생성되어 환경과 인체에 많은 악영향을 끼치게 되어 저렴한 가격에도 불구하고, 점차적으로 이의 공급량을 줄여나가는 추세에 있으며 등,경유의 경우는 고가의 비용으로 인하여 시설재배농가의 막대한 에너지 비용 부담으로 작물 재배원가 상승요인이 되어 재배 작물이 대외 경쟁력을 점차 잃어가는 실정이다.Particularly, the briquettes used in winter are difficult to automatically exchange briquettes, and a large amount of carbon monoxide is produced, which causes a great adverse effect on the environment and the human body. Thus, despite the low price, In the case of diesel, the cost of cultivating crops is increased due to the high energy cost of the growers due to the high cost, and the cultivated crops are gradually losing their competitiveness.

그 외에 이용될 수 있는 대체에너지로는 태양열, 태양광, 풍력,지열 등 여러 가지가 있으나 투자비가 과다하여 농가에 사용하기에는 많은 어려움이 있다.Other alternative energy sources are solar, solar, wind, and geothermal, but they are too expensive to use in farms.

따라서, 가스나 유류 및 석탄연료를 대체하기 위한 여러가지 연구가 끊임없이 진행되어 현재 제한된 분야에서 이용되기도 한다.Therefore, various studies for replacing gas, oil and coal fuels have been continuously carried out and are currently used in a limited field.

대표적인 예로, 톱밥을 1차 연소시킨 후 압축 성형하여 타 연료의 발화용으로 이용하거나 목재 자체를 화목보일러 연료로 이용하고 있으나, 장작용 연료는 연소 시 많은 연기를 발생시키고 발열량도 낮을 뿐만 아니라, 연소 시 재의 비산이 발생하게 된다. As a typical example, sawdust is firstly fired and then compression-molded to be used for igniting other fuels, or wood itself is used as a fuels fuel for boilers. However, the intestinal fuels generate many fumes during combustion and have a low calorific value, And the scattering occurs.

상기와 같은 문제점을 보완하여 최근에는 목재 폐자재, 잡목 등 목재 부산물을 톱밥제조기로 분쇄하고 여기에 응집작용과 발화효과를 동시에 향상시킬 수 있는 연소촉매제를 첨가한 후 압출기로 압축, 성형한 고형연료가 이용되고 있다. In order to solve the above-mentioned problems, recently, a burning catalyst agent capable of simultaneously pulverizing wood byproducts such as wood waste materials, wood chips, etc. with a sawdust production machine and simultaneously improving cohesive action and ignition effect, Is used.

상기 고형연료는 한번 발화에 몇시간 정도 연속적으로 타게 되므로 지속적으로 연료를 보급해야 하고 발열량이 적은 기존의 톱밥연료의 단점을 보강하게 되어 농촌의 농작물 하우스, 축산 양돈 농장, 화훼농가, 산업현장 등에서 난방을 하기 위해 연료로 이용할 수 있다.Since the solid fuel burns continuously for several hours, it is necessary to constantly supply fuel and to reinforce the disadvantages of the conventional sawdust fuel having a low calorific value. Thus, the solid fuel is heated in a farmhouse, a livestock farm, Can be used as a fuel.

그러나, 상기 종래의 고형연료는 탄화된 톱밥 숯 또는 분말탄의 취급이 어렵고 분진이 많이 발생할 뿐만 아니라 성형 건조 시 발화되기 쉬우며 착화탄을 발화시 유독가스가 다량 발생하고 흡습성이 높아 장기 보관상의 문제점이 있었다. However, in the conventional solid fuel, it is difficult to handle carbonized sawdust charcoal or powder charcoal, and it causes not only a lot of dust but also it is easy to generate ignition during molding and drying, and a large amount of toxic gas is generated and ignitability is high, .

따라서, 불완전연소로 인한 환경오염을 예방하고 친환경적인 대체연료를 제공하여 경제성을 향상시킬 수 있는 대체 난방연료의 개발이 요구되고 있다.
Therefore, it is required to develop an alternative heating fuel that can prevent environmental pollution due to incomplete combustion and provide an environmentally friendly alternative fuel, thereby improving the economical efficiency.

본 발명의 목적은 상술한 바와 같은 문제점을 해결하기 위해 안출된 것으로서, 일반 가정이나 한의원, 한방병원 등에서 한약을 탕제하고 남은 찌꺼기와 학교, 관공서, 회사 등의 구내식당 및 기타 음식점 등에서 수거된 동식물성 유지를 폐기물로 처리해야 할 것을 난방연료의 원료로 재활용함으로써, 처리 비용을 절감하는 한편 농가에 저가의 비용으로 공급할 수 있으며, 특히 불완전연소 문제를 해소하여 대체연료로 유용하게 이용할 수 있는 난방연료를 제조하는 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법을 제공하는데 목적이 있다.
The object of the present invention is to solve the above-mentioned problems, and it is an object of the present invention to provide a method and apparatus for recovering residual herbaceous herb medicine and herbal medicine collected from schools, public offices, By reusing what is required to be treated as waste to be a raw material for heating fuel, it is possible to reduce the treatment cost and supply the fuel at low cost to the farmhouse. Especially, it can solve the incomplete combustion problem, And a method for manufacturing a heating fuel using the same vegetable oil residue.

상기 목적을 달성하기 위해 본 발명에 따른 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법은, 한약을 탕제하고 남은 찌꺼기를 수거하여 찌꺼기에 포함된 수분을 제거하기 위해 탈수하고 미세한 크기로 분쇄하여 건조시키는 단계와; 조리실 하수에서 분리된 동식물성 유지를 수거하여 이물질을 제거시키는 단계와; 상기 이물질을 제거한 동식물성 유지에 메탄올과 가성소다가 혼합된 촉매를 혼합시키는 단계와; 상기 촉매를 혼합한 상태로 일정시간동안 저장하여 침전된 글리세린을 제거하고 바이오디젤을 정제시키는 단계와; 상기 분쇄 건조한 한약탕제찌꺼기 분말과 정제된 바이오디젤을 서로 교반 혼합시키는 단계와; 상기 교반 혼합된 반제품을 성형기에 넣어 원하는 형태로 압축 성형시키는 단계를 포함하는 것을 특징으로 한다.
In order to accomplish the above object, the present invention provides a method of manufacturing a heating fuel using the herbal remedies and the vegetable oil according to the present invention, which comprises dehydrating and finely crushing residual debris to remove moisture contained in the remnants, Drying; Collecting the vegetable oil separated from the galley sewage and removing the foreign matter; Mixing the plant-derived vegetable oil from which the foreign substance is removed with a catalyst mixed with methanol and caustic soda; Storing the catalyst in a mixed state for a predetermined period of time to remove precipitated glycerin and purifying the biodiesel; Mixing the ground powder of the medicinal herb remover powder and the purified biodiesel with each other by stirring; Mixing the mixed and semi-finished product into a molding machine, and compression-molding the semi-finished product into a desired shape.

상술한 바와 같이, 본 발명에 따른 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법에 의하면, 한약을 탕제하고 남은 찌꺼기와 구내식당 및 기타 음식점에서 수거된 동식물성 유지를 이용하여 친환경적인 난방연료를 제조함으로써, 폐기물 처리 비용을 절감하고 이에 따라 농가에 저가의 비용으로 공급하여 구매 비용에 대한 부담을 크게 줄이는 한편, 불완전연소 문제를 해소하여 안심하고 이용할 수 있는 효과가 있다.
As described above, according to the method of manufacturing the heating fuel using the herbal remedies and the vegetable oil preservatives according to the present invention, it is possible to produce the environmentally friendly heating fuel using the residue of the herbal medicine and the vegetable oil recovered from the restaurant and other restaurants It is possible to reduce the waste treatment cost and accordingly supply the farmhouse at a low cost, thereby greatly reducing the burden on the purchase cost and eliminating the incomplete combustion problem and using it with peace of mind.

도 1은 본 발명에 따른 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법의 전체 제조공정을 도시한 공정도.BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a process diagram showing the entire manufacturing process of a method for manufacturing a heating fuel using a herbal remedy for herb medicine and vegetable oil according to the present invention; FIG.

본 발명에 따른 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법은, 한약을 탕제하고 남은 찌꺼기를 수거하여 찌꺼기에 포함된 수분을 제거하기 위해 탈수하고 미세한 크기로 분쇄하여 건조시키는 단계와; 조리실 하수에서 분리된 동식물성 유지를 수거하여 이물질을 제거시키는 단계와; 상기 이물질을 제거한 동식물성 유지에 메탄올과 가성소다가 혼합된 촉매를 혼합시키는 단계와; 상기 촉매를 혼합한 상태로 일정시간동안 저장하여 침전된 글리세린을 제거하고 바이오디젤을 정제시키는 단계와; 상기 분쇄 건조한 한약탕제찌꺼기 분말과 정제된 바이오디젤을 서로 교반 혼합시키는 단계와; 상기 교반 혼합된 반제품을 성형기에 넣어 원하는 형태로 압축 성형시키는 단계를 포함하는 것을 특징으로 한다.The method for manufacturing a heating fuel using the herbal remedies and the vegetable oil according to the present invention comprises the steps of removing dehydrated and pulverized fine particles to remove moisture contained in the residue, Collecting the vegetable oil separated from the galley sewage and removing the foreign matter; Mixing the plant-derived vegetable oil from which the foreign substance is removed with a catalyst mixed with methanol and caustic soda; Storing the catalyst in a mixed state for a predetermined period of time to remove precipitated glycerin and purifying the biodiesel; Mixing the ground powder of the medicinal herb remover powder and the purified biodiesel with each other by stirring; Mixing the mixed and semi-finished product into a molding machine, and compression-molding the semi-finished product into a desired shape.

또한, 상기 촉매는 리터당 200ml의 메탄올과, 리터당 6~7g의 가성소다를 배합하여 제조되는 것을 특징으로 한다.Also, the catalyst is prepared by mixing 200 ml of methanol with 6 to 7 g of caustic soda per liter.

또한, 상기 이물질을 제거한 동식물성 유지에 촉매를 혼합시키는 단계는 원활한 교반이 이루어지도록 섭씨 60℃의 온도로 유지하는 것을 특징으로 한다.In addition, the step of mixing the catalyst with the vegetable oil after removing the foreign substances is characterized in that the temperature is maintained at 60 캜 so that smooth stirring is performed.

또한, 상기 한약탕제찌꺼기 분말과 바이오디젤을 교반 혼합시키는 단계에서 상기 혼합연료는 혼합연료 전체 중량에 대하여 85~93 중량%의 한약탕제찌꺼기 분말 , 7~15 중량%의 바이오디젤을 포함하는 것을 특징으로 한다.Also, in the step of mixing the herbal powder and the biodiesel, the mixed fuel includes 85 to 93% by weight of herbal powder residue powder and 7 to 15% by weight of biodiesel with respect to the total weight of the mixed fuel .

이하, 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.

도 1은 본 발명에 따른 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법의 전체 제조공정을 도시한 공정도이다.BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a process diagram showing an entire manufacturing process of a method for manufacturing a heating fuel using a herbal remedy for herbal medicine and the vegetable oil according to the present invention. FIG.

도 1에 도시된 바와 같이, 본 발명에 따른 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법은 한약탕제찌꺼기를 탈수 및 분쇄하여 건조시키는 단계, 동식물성 유지에 포함된 이물질을 제거시키는 단계, 동식물성 유지에 촉매를 혼합시키는 단계, 바이오디젤을 정제시키는 단계, 한약탕제찌꺼기 분말과 바이오디젤을 서로 교반 혼합시키는 단계, 반제품을 압축 성형시키는 단계를 포함한다.As shown in FIG. 1, the method for manufacturing a heating fuel using the herbal remedies and vegetable oils according to the present invention comprises the steps of dewatering, grinding and drying the herbal remedies, removing impurities contained in the vegetable oil, Mixing the catalyst with the plant vegetable oil, purifying the biodiesel, mixing the herbal powder and the biodiesel with each other, and compressing the semi-finished product.

먼저, 상기 한약탕제찌꺼기를 탈수 및 분쇄하여 건조시키는 단계는 한약을 탕제하고 남은 찌꺼기를 수거하여 찌꺼기에 포함된 수분을 제거하기 위해 탈수하고 미세한 크기로 분쇄하여 건조시킨다.First, in the step of dewatering, grinding and drying the herbal remnants of the herbal medicine herb, the remaining herb removers are drained, dried to remove fine particles, and dried to remove water contained in the remnants.

즉, 일반 가정이나 한의원, 한방병원 등에서 한약을 탕제하고 남은 찌꺼기를 수거한 다음, 제일 먼저 탈수기(1)에 넣고 한약탕제찌꺼기에 포함된 수분이 제거될 때까지 탈수시킨다. In other words, after collecting herbal remedies from traditional households, oriental clinics, and oriental medicine hospitals, first put them in a dehydrator (1) and dehydrate them until the water contained in the herbal remnants is removed.

그 다음 상기 탈수기(1)를 통해 수분이 제거된 한약탕제찌꺼기를 꺼내서 분쇄기(2)에 넣고 미세한 크기로 분쇄시킨다. 이때, 분쇄되는 한약탕제찌꺼기는 1mm 이내의 미세입자로 분쇄되는 것이 바람직하다.Then, the debris of the herbal medicines having the moisture removed therefrom is taken out through the dehydrator (1), put into the crusher (2) and crushed to a fine size. At this time, it is preferable that the remnants of the herbal medicines to be ground are pulverized into fine particles within 1 mm.

그리고 미세입자로 분쇄된 한약탕제찌꺼기 분말을 건조기(3)에 넣고 일정시간동안 건조하여 수분을 완전히 제거한다. Then, the powder of the herbal powder which is pulverized with fine particles is put into the dryer (3) and dried for a predetermined time to completely remove the water.

분쇄된 한약탕제찌꺼기 분말을 건조시키는 이유는, 한약탕제찌꺼기를 수거하여 1차적으로 탈수 공정을 거치지만 여전히 한약탕제찌꺼기 분말에는 미량의 수분이 포함되어 있으므로 수분을 제거하기 위한 건조 공정을 거치게 되는 것이 바람직하며, 실내온도를 조절할 수 있는 건조실에서 일정시간동안 건조시킴에 따라 한약탕제찌꺼기에 포함되어 있는 수분을 완전히 제거할 수 있는 것이다.The reason for drying the pulverized medicinal herbal remnant powder is that the medicinal herbal remnant is first collected and subjected to a dehydration process, but since the medicinal herbal remnant powder contains a small amount of moisture, it is subjected to a drying process for removing moisture And it is possible to completely remove the moisture contained in the herbal remedies by drying in a drying chamber capable of controlling the room temperature for a predetermined time.

수분을 완전히 제거한 한약탕제찌꺼기 분말은 바이오디젤과 혼합되기 전까지는 별도의 저장조에 저장하여 보관하는 것이 바람직하다.It is preferable to store the herbal powder of the herbal medicine which has completely removed moisture in a separate storage tank until it is mixed with biodiesel.

상기 동식물성 유지에 포함된 이물질을 제거시키는 단계는 조리실 하수에서 분리된 동식물성 유지를 수거하여 이물질을 제거시킨다.In the step of removing the foreign matter contained in the vegetable oil, the vegetable oil separated from the cooking water is collected and the foreign matter is removed.

즉, 학교, 관공서, 회사 등의 구내식당 및 기타 음식점 등의 조리실에 설치된 폐 지방 회수 정화장치를 통해 분리된 동식물성 유지를 수거한 다음, 미리 준비되어 있던 필터에 반복적으로 경유하면서 동식물성 유지에 포함된 각종 이물질을 흡착 제거한다.That is, the vegetable oil separated by the waste fat recovery purifier installed in the cooking chamber of a school, a public office, a company, etc., and other restaurants is collected, and the vegetable oil is repeatedly passed through the filter. Adsorbs and removes various foreign substances contained.

이후 상기 필터를 통해 이물질이 제거된 동식물성 유지는 별도의 저장조에 저장하여 보관한다.Then, the vegetable oil from which the foreign substance is removed through the filter is stored and stored in a separate storage tank.

그리고 저장조에 일정 시간동안 저장되면서 저장조의 바닥으로 침전된 동식물성 유지에 포함된 미세 이물질은 외부로 배출시킨다.The microorganisms contained in the vegetable oil which is stored in the storage tank for a predetermined time and settled to the bottom of the storage tank are discharged to the outside.

상기 동식물성 유지에 촉매를 혼합시키는 단계는 상기 이물질을 제거한 동식물성 유지에 메탄올과 가성소다가 혼합된 촉매를 혼합시킨다.In the mixing of the catalyst with the vegetable oil, the catalyst is mixed with methanol and caustic soda mixed with the same vegetable oil from which the foreign matter is removed.

상기 촉매는 폐기물인 동식물성 유지에 혼합되어 글리세린이 분리되도록 하는 역할을 하게 된다.The catalyst is mixed with the vegetable oil, which is a waste, to separate glycerin.

상기 촉매는 리터당 200ml의 메탄올과, 리터당 6~7g의 가성소다를 배합하여 제조되며, 동물성 유지와 함께 교반기(4)에 투입되어 고르게 교반하는 진공 교반공정을 실시한다.The catalyst is prepared by mixing 200 ml of methanol and 6 to 7 g of caustic soda per liter. The catalyst is put into an agitator 4 together with animal fats and is subjected to a vacuum stirring process in which the mixture is stirred evenly.

즉, 상기 진공 교반공정에서는 저장조에 일시 저장 보관되어 있는 이물질 제거가 완료된 동식물성 유지를 미리 마련해두었던 교반기(4)에 투입하고, 메탄올과 가성소다를 배합하여 제조된 촉매를 교반기(4)에 투입한다.That is, in the vacuum stirring step, the vegetable oil, which has been temporarily stored in the storage tank and stored in the storage tank, is introduced into the stirrer 4 which has been previously prepared, and the catalyst prepared by blending methanol and caustic soda is introduced into the stirrer 4 do.

상기 교반기(4) 내부를 진공으로 만든 후 1~3시간 정도 교반작업을 한 후 20~60분 정도 경과하면 글리세린이 충분히 침전되어 교반기(4) 내에 가라앉도록 한다. The inside of the stirrer 4 is evacuated and agitated for about 1 to 3 hours. After about 20 to 60 minutes, the glycerin is sufficiently precipitated so that it sinks in the agitator 4.

이때, 상기 이물질을 제거한 동식물성 유지에 촉매를 혼합시키는 단계는 동식물성 유지가 굳지 않고 촉매와의 원활한 교반이 이루어지도록 교반 온도를 섭씨 60℃의 온도로 유지하는 것이 바람직하다. At this time, it is preferable that the step of mixing the catalyst with the vegetable oil without removing the foreign matter is to maintain the agitation temperature at a temperature of 60 캜 so that the vegetable oil is not hardened and smooth stirring with the catalyst is performed.

상기 바이오디젤을 정제시키는 단계는 상기 촉매를 혼합한 상태로 일정시간동안 저장하여 침전된 글리세린을 제거하고 바이오디젤을 정제시킨다.In the step of purifying the biodiesel, the catalyst is mixed and stored for a predetermined time to remove the precipitated glycerin and purify the biodiesel.

즉, 교반기 내부에서 정제유인 바이오디젤과 글리세린이 비중에 의해 층 분리됨에 따라, 교반기 내부의 바닥에 침전되어 있는 글리세린은 교반기 일측에 연결된 배출관을 통해 먼저 배출하여 글리세린 저장조에 저장하며, 글리세린을 분리 배출하고 남은 바이오디젤은 다른 배출관을 통해 바이오디젤 저장조에 저장한다.That is, as the refined biodiesel and glycerin are separated from each other by the specific gravity within the stirrer, the glycerin precipitated at the bottom of the stirrer is discharged first through the discharge pipe connected to one side of the stirrer and stored in the glycerin storage tank, And the remaining biodiesel is stored in a biodiesel storage tank through another discharge pipe.

특히 상기 배출되는 글리세린은 비누의 주원료로 사용이 가능함에 따라 별도로 보관하는 것이 바람직하다.In particular, since the discharged glycerin can be used as a main raw material of soap, it is preferable to store the glycerin separately.

상기 한약탕제찌꺼기 분말과 바이오디젤을 서로 교반 혼합시키는 단계는 상기 분쇄 건조한 한약탕제찌꺼기 분말과 정제된 바이오디젤을 서로 교반 혼합시킨다.In the step of mixing the herbal powder and the biodiesel with each other, the ground powder of the herbal medicine powder and the purified biodiesel are mixed with each other by stirring.

상기 한약탕제찌꺼기 분말과 바이오디젤을 교반 혼합시키는 단계에서 상기 혼합연료는 혼합연료 전체 중량에 대하여 85~93 중량%의 한약탕제찌꺼기 분말 , 7~15 중량%의 바이오디젤을 포함한다.In the step of mixing the herbal powder and the biodiesel, the mixed fuel includes 85 to 93% by weight of the herbal powder residue and 7 to 15% by weight of the biodiesel, based on the total weight of the mixed fuel.

즉, 상기 단계에서는 전술한 상기 한약탕제찌꺼기를 탈수 및 분쇄하여 건조시키는 단계를 통해 저장해두었던 한약탕제찌꺼기 분말과, 여러 공정을 거쳐 얻어진 바이오디젤을 별도의 교반기(5)에 투입하여 혼합 반죽시킨다.That is, in the above step, the herbal powder of herbal medicines and the biodiesel obtained through various processes, which have been stored through the dehydrating, pulverizing and drying of the remnants of the medicinal herb preparation described above, are put into a separate stirrer 5 and mixed and kneaded.

일정시간동안 교반기(5) 내에서 혼합 반죽된 반제품은 수요측에서 요구하는 형태에 맞게 다양한 형태로 성형 가능하다.The semi-finished products mixed and kneaded in the agitator 5 for a certain period of time can be molded into various shapes according to the demanded form on the demand side.

상기 반제품을 압축 성형시키는 단계는 상기 교반 혼합된 반제품을 성형기(6)에 넣어 원하는 형태로 압축 성형시킨다.In the step of compressing and molding the semi-finished product, the semi-finished and agitated product is put into a molding machine 6 and compression-molded into a desired shape.

상기 교반 혼합된 반제품은, 원하는 형태의 홈이 형성된 일정크기의 성형틀이 다수개 마련되어 있는 성형기(6)에 공급하여 성형틀 간의 압축을 통해 원하는 형상의 성형물을 완성하는 공정을 거치게 된다.The stirred and mixed semi-finished product is supplied to a molding machine 6 provided with a plurality of molding dies of a predetermined size having grooves of a desired shape, and is then subjected to a process of completing the molding of a desired shape through compression between the molding dies.

한편, 상기 반제품에 바인더 및 첨가제를 추가로 포함할 수 있으며, 이 경우 물질 간의 결합력이 증대되어 낮은 압축력으로 압축 성형하여도 인장강도가 우수하고 밀도가 높아 내구성이 우수한 난방연료를 제조할 수 있게 되어, 제조 시 필요한 동력을 상당히 감소시킬 수 있게 된다. Meanwhile, the semi-finished product may further include a binder and an additive. In this case, the bonding force between the materials is increased, so that a heating fuel having excellent tensile strength and high durability can be produced even if compression- , The power required for manufacturing can be significantly reduced.

상기와 같은 제조방법을 통해 제조된 난방연료는 폐기물 처리 비용을 절감하고 이에 따라 농가에 저가의 비용으로 공급할 수 있으며, 특히 불완전연소 문제를 해소하여 대체연료로 유용하게 이용할 수 있는 것이다.The heating fuel produced through the above-described manufacturing method can reduce the waste treatment cost and can be supplied to the farmhouse at a low cost. Especially, it can solve the incomplete combustion problem and be usefully used as an alternative fuel.

본 발명은 첨부된 도면을 참조하여 바람직한 실시예를 중심으로 기술되었지만 당업자라면 이러한 기재로부터 본 발명의 범주를 벗어남이 없이 많은 다양한 자명한 변형이 가능하다는 것은 명백하다. 따라서 본 발명의 범주는 이러한 많은 변형의 예들을 포함하도록 기술된 청구범위에 의해서 해석되어져야 한다.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is evident that many obvious changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention should therefore be construed in light of the claims set forth to cover many of such variations.

1 : 탈수기
2 : 분쇄기
3 : 건조기
4, 5 : 교반기
6 : 성형기
1: Dehydrator
2: crusher
3: Dryer
4, 5: stirrer
6: Molding machine

Claims (4)

한약을 탕제하고 남은 찌꺼기를 수거하여 찌꺼기에 포함된 수분을 제거하기 위해 탈수하고 미세한 크기로 분쇄하여 건조시키는 단계와;
조리실 하수에서 분리된 동식물성 유지를 수거하여 이물질을 제거시키는 단계와;
상기 이물질을 제거한 동식물성 유지에 메탄올과 가성소다가 혼합된 촉매를 혼합시키는 단계와;
상기 촉매를 혼합한 상태로 일정시간동안 저장하여 침전된 글리세린을 제거하고 바이오디젤을 정제시키는 단계와;
상기 분쇄 건조한 한약탕제찌꺼기 분말과 정제된 바이오디젤을 서로 교반 혼합시키는 단계와;
상기 교반 혼합된 반제품을 성형기에 넣어 원하는 형태로 압축 성형시키는 단계를 포함하는 것을 특징으로 하는 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법.
Collecting the residual debris with the herbal medicine and dehydrating the debris to remove water contained in the debris, crushing it to a fine size and drying it;
Collecting the vegetable oil separated from the galley sewage and removing the foreign matter;
Mixing the plant-derived vegetable oil from which the foreign substance is removed with a catalyst mixed with methanol and caustic soda;
Storing the catalyst in a mixed state for a predetermined period of time to remove precipitated glycerin and purifying the biodiesel;
Mixing the ground powder of the medicinal herb remover powder and the purified biodiesel with each other by stirring;
Mixing the mixed and semi-finished product with a molding machine, and compressing and molding the semi-finished product into a desired shape; and a method for manufacturing a heating fuel using the same.
제1항에 있어서, 상기 촉매는 리터당 200ml의 메탄올과, 리터당 6~7g의 가성소다를 배합하여 제조되는 것을 특징으로 하는 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법.
2. The method of claim 1, wherein the catalyst is prepared by mixing 200 ml of methanol per liter and 6 to 7 g of caustic soda per liter.
제1항에 있어서, 상기 이물질을 제거한 동식물성 유지에 촉매를 혼합시키는 단계는 원활한 교반이 이루어지도록 섭씨 60℃의 온도로 유지하는 것을 특징으로 하는 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법.
The method of claim 1, wherein the step of mixing the catalyst with the vegetable oil after removing the foreign matter is carried out at a temperature of 60 캜 so as to smoothly stir the mixture, and a method for producing a heating fuel using the vegetable oil .
제1항에 있어서, 상기 한약탕제찌꺼기 분말과 바이오디젤을 교반 혼합시키는 단계에서 상기 혼합연료는 혼합연료 전체 중량에 대하여 85~93 중량%의 한약탕제찌꺼기 분말 , 7~15 중량%의 바이오디젤을 포함하는 것을 특징으로 하는 한약탕제찌꺼기와 동식물성 유지를 이용한 난방연료 제조방법.[7] The method of claim 1, wherein the mixed fuel is a mixture of 85 to 93% by weight of herbal powder residue, 7 to 15% by weight of biodiesel, And a method for manufacturing a heating fuel using the vegetable oil preservative.
KR20130125045A 2013-10-21 2013-10-21 Manufacturing method of heating fuel using medicine herb residue and animal or vegetable fats KR20150045604A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106190396A (en) * 2016-07-06 2016-12-07 宁波立华植物提取技术有限公司 A kind of method utilizing Radix Paeoniae Alba extraction garbage to make bio-fuel
CN110388814A (en) * 2019-07-10 2019-10-29 重庆松巢科技有限公司 A kind of soda lime or calcium lime method of granulating
KR102452428B1 (en) 2022-03-18 2022-10-06 배영길 Method for making Fine powder type vegetable fuel

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106190396A (en) * 2016-07-06 2016-12-07 宁波立华植物提取技术有限公司 A kind of method utilizing Radix Paeoniae Alba extraction garbage to make bio-fuel
CN110388814A (en) * 2019-07-10 2019-10-29 重庆松巢科技有限公司 A kind of soda lime or calcium lime method of granulating
KR102452428B1 (en) 2022-03-18 2022-10-06 배영길 Method for making Fine powder type vegetable fuel

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