KR20150003030A - Post metallocene compounds with phenanthroline backbone, catalyst compositions comprising the same, and method for preparing olefin polymers using the same - Google Patents

Post metallocene compounds with phenanthroline backbone, catalyst compositions comprising the same, and method for preparing olefin polymers using the same Download PDF

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KR20150003030A
KR20150003030A KR1020130075869A KR20130075869A KR20150003030A KR 20150003030 A KR20150003030 A KR 20150003030A KR 1020130075869 A KR1020130075869 A KR 1020130075869A KR 20130075869 A KR20130075869 A KR 20130075869A KR 20150003030 A KR20150003030 A KR 20150003030A
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김원희
노경섭
전상진
김병석
최지호
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주식회사 엘지화학
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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    • C08F4/76Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from metals not provided for in group C08F4/44 selected from refractory metals selected from titanium, zirconium, hafnium, vanadium, niobium or tantalum

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Abstract

The present invention relates to an organometallic compound which has a high reactivity in an olefin polymerization and can easily control characteristics of synthesized olefin polymers, including chemical structure, molecular weight distribution, mechanical properties, and the like, to a catalyst composition comprising the same, and to a method for preparing the olefin polymers using the catalyst composition.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a post-metallocene compound having a phenanthroline skeleton, a catalyst composition containing the same, and a process for producing an olefin polymer using the same. BACKGROUND ART [0002]

The present invention relates to a novel post metallocene ligand compound, an organometallic compound containing the ligand compound, a catalyst composition containing the organometallic compound, and a process for preparing an olefin polymer using the catalyst composition. More particularly, An organometallic compound which can exhibit high reactivity in the olefin polymerization reaction and can easily control the properties such as the chemical structure, molecular weight distribution and mechanical properties of the synthesized olefin polymer, a catalyst composition containing the same, To a process for producing a polymer.

In the early 1990s, DOW announced the use of [Me 2 Si (Me 4 C 5 ) N t Bu] TiCl 2 (Constrained-Geometry Catalyst, CGC) (US Pat. No. 5,064,802) (1) produce high molecular weight polymers with high activity even at high polymerization temperatures, (2) react with 1-hexene and It is also excellent in the copolymerization of α-olefins with large steric hindrance such as 1-octene. In addition, various characteristics of CGC were gradually known during the polymerization reaction, and efforts to synthesize the derivative and use it as a polymerization catalyst have actively been made in academia and industry.

One approach is to synthesize metal compounds in which various other bridges and nitrogen substituents have been introduced instead of silicon bridges and olefin polymerization using the same. Representative metal compounds known until recently are listed below ( Chem. Rev. 2003 , 103 , 283).

Figure pat00001
One
Figure pat00002
2
Figure pat00003
3
Figure pat00004
4

The compounds listed above have been introduced with phosphorus (1), ethylene or propylene (2), methylidene (3), and methylene (4) bridges, respectively, instead of the CGC structure of silicon bridges, In the case of the copolymerization, there were no excellent results in terms of activity or copolymerization performance in comparison with CGC.

Further, in another approach, a compound composed of an oxydol ligand instead of the amido ligand of the CGC was synthesized, and some polymerization using the compound was attempted. The examples are summarized as follows.

Figure pat00005
5
Figure pat00006
6
Figure pat00007
7
Figure pat00008
8

The compound (5) is reported by TJ Marks et al., And is characterized in that the Cp derivative and the oxydolidine are cross-linked by ortho-phenylene groups ( Organometallics 1997 , 16 , 5958). Compounds having the same cross-linking and polymerization using them have also been reported by Mu et al. ( Organometallics 2004 , 23 , 540). Also, Rothwell et al. ( Chem. Commun. 2003 , 1034) have reported that an indenyl ligand and an oxydol ligand are bridged by the same ortho-phenylene group. The compound (6) is reported by Whitby et al., And is characterized in that a cyclopentadienyl ligand and an oxydol ligand are bridged by three carbon atoms ( Organometallics 1999 , 18 , 348). These catalysts are synthesized from syndiotactic syndiotactic polystyrene polymerization. Similar compounds have also been reported by Hessen et al. ( Organometallics 1998 , 17 , 1652). (7) above is a compound represented by the feature that seems to be reported include Rau, high temperature and high pressure (210 ℃, 150 MPa) of ethylene and ethylene / 1-hexene copolymer in the active (J. Organomet. Chem. 2000, 608 , 71). Also, the synthesis of the catalyst (8) having similar structure and the high-temperature high-pressure polymerization using the same were patented by Sumitomo Co. (US Pat. No. 6,548,686).

Figure pat00009
9

Recently, compounds such as the above compound (9) having a pyridyl-amide ligand deviating from the CGC structure have been reported by DOW (US 2004/0220050, J. Am. Chem. Soc . 2007 , 129 , 7831). This catalyst is capable of high-temperature polymerization and has multiple active sites, exhibiting activity against ethylene / octene copolymerization having a broad molecular weight distribution, and having stereoselectivity capable of producing isotactic polypropylene through a steric effect, It is widely used.

On the other hand, Mitsui Japan has developed a transition metal compound (Ti, Zr) having a basic skeleton of phenoxyimine, showing excellent activity and ability such as controlling various polypropylene as well as living polymerization, as well as polyethylene. This catalyst is characterized by the fact that cyclopentadiene ligands, which are important skeletons of conventional metallocene catalysts and CGCs, are not present in the catalyst structure. As a result, this catalyst began to receive its spotlight as a post-metallocene, ie, a next-generation catalyst outside the metallocene structure. This catalyst was named FI catalyst 10, and the activity and efficiency of the catalyst were investigated in detail as the various substituents were changed around the basic structure of the catalyst, and it has been quoted in numerous literatures at present ( J. Am. Chem. Soc . 2001, 123, 6847 and 2002 , 124, 3327).

Figure pat00010
10

Recently, LG Chem developed a catalyst (11, 12) having another bridge, that is, a ligand in which a phenyl group is introduced, in the CGC backbone ( Organometallics , 2006 , 25 , 5122 and 2008 , 27 , 3907). These catalysts have the same activity level, molecular weight, and 1-octene content as those of conventional CGC in the production of ethylene / 1-octene copolymer.

Figure pat00011
11
Figure pat00012
12

However, the post metallocene catalyst that can be actually applied to commercial processes is not well known, and accordingly, a post metallocene catalyst capable of realizing a higher polymerization performance and capable of providing an olefin polymer having excellent physical properties Catalyst studies are still needed.

U.S. Patent No. 5,064,802 U.S. Patent No. 6,548,686 United States Patent Application Publication 2004/0220050

 Chem. Rev. 2003, 103, 283  Organometallics 1997, 16, 5958  Organometallics 2004, 23, 540  Chem. Commun. 2003, 1034  Organometallics 1999, 18, 348  Organometallics 1998, 17, 1652  J. Organomet. Chem. 2000, 608, 71  J. Am. Chem. Soc. 2007, 129, 7831  J. Am. Chem. Soc. 2001, 123, 6847 and 2002, 124, 3327  Organometallics, 2006, 25, 5122 and 2008, 27, 3907

The present invention is to provide a novel post metallocene ligand compound.

The present invention also provides an organometallic compound which can easily control the characteristics of the synthesized olefin polymer, such as the chemical structure, molecular weight distribution and mechanical properties, of the ligand compound and exhibits high reactivity in the olefin polymerization reaction .

The present invention also provides a catalyst composition comprising the organometallic compound.

The present invention also provides a process for preparing the catalyst composition.

The present invention also provides a process for preparing an olefin polymer using the catalyst composition.

The present invention provides a novel ligand compound represented by the following general formula (1).

[Chemical Formula 1]

Figure pat00013

In Formula 1,

R 1 and R 2 may be the same or different from each other and are each independently selected from the group consisting of hydrogen, an alkyl group having 1 to 20 carbon atoms which is substituted or unsubstituted with a halogen group, a cycloalkyl group having 5 to 60 carbon atoms, Or an unsubstituted C6-C60 aryl group, a C5-C60 cyclic diene group substituted or unsubstituted with a halogen group, a C2-C20 alkenyl group substituted or unsubstituted with a halogen group, a substituted or unsubstituted C6- An alkylaryl group having 7 to 60 carbon atoms, and an arylalkyl group having 7 to 60 carbon atoms substituted or unsubstituted with a halogen group.

Wherein R 3 is selected from the group consisting of deuterium, halogen, nitrile, acetylene, amine, amide, ester, ketone, alkyl having 1 to 20 carbon atoms, alkenyl having 2 to 20 carbon atoms, aryl having 6 to 20 carbon atoms, A heterocyclic group having 4 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, and an aryloxy group having 6 to 20 carbon atoms.

The present invention also provides an organometallic compound comprising the ligand compound.

The present invention also provides a catalyst composition comprising a cocatalyst comprising at least one selected from the group consisting of the organometallic compounds and the compounds represented by the following formulas (3) to (5).

(3)

[LH] + [Z (E ) 4] - or [L] + [Z (E ) 4] -

L is a neutral or cationic Lewis base, [LH] + or [L] + is a Bronsted acid, H is a hydrogen atom, Z is a Group 13 element, E is independently 1 Or more of the hydrogen atoms may be halogen, an aryl group having 6 to 20 carbon atoms or an alkyl group having 1 to 20 carbon atoms, which is substituted or unsubstituted with hydrocarbyl, alkoxy or phenoxy having 1 to 20 carbon atoms.

[Chemical Formula 4]

D (R 4 ) 3

In Formula 4, D is aluminum or boron, R 4 is each independently halogen; A hydrocarbyl group having 1 to 20 carbon atoms; Or a hydrocarbyl group having 1 to 20 carbon atoms substituted with halogen.

[Chemical Formula 5]

Figure pat00014

In Formula 5, R 5 , R 6 and R 7 are each hydrogen; A halogen group; A hydrocarbyl group having 1 to 20 carbon atoms; Or a hydrocarbyl group having 1 to 20 carbon atoms substituted with halogen, and a is an integer of 2 or more.

The present invention also provides a process for producing the catalyst composition.

The present invention also provides a process for preparing an olefin polymer using the catalyst composition.

According to the present invention, an organometallic compound capable of exhibiting high reactivity in the olefin polymerization reaction as well as easily controlling the characteristics of the synthesized olefin polymer such as chemical structure, molecular weight distribution and mechanical properties, a catalyst composition containing the same, A process for producing an olefin polymer using a catalyst composition can be provided.

Hereinafter, a novel ligand compound, an organometallic compound containing the same, a catalyst composition containing the organometallic compound, a method for preparing the catalyst composition, and a method for preparing an olefin polymer using the catalyst composition will be described in detail Will be described in detail.

According to one embodiment of the present invention, a ligand compound represented by the following formula (1) may be provided.

[Chemical Formula 1]

Figure pat00015

In Formula 1,

R 1 and R 2 may be the same or different from each other and are each independently selected from the group consisting of hydrogen, an alkyl group having 1 to 20 carbon atoms which is substituted or unsubstituted with a halogen group, a cycloalkyl group having 5 to 60 carbon atoms, Or an unsubstituted C6-C60 aryl group, a C5-C60 cyclic diene group substituted or unsubstituted with a halogen group, a C2-C20 alkenyl group substituted or unsubstituted with a halogen group, a substituted or unsubstituted C6- An alkylaryl group having 7 to 60 carbon atoms, and an arylalkyl group having 7 to 60 carbon atoms substituted or unsubstituted with a halogen group.

Wherein R 3 is selected from the group consisting of deuterium, halogen, nitrile, acetylene, amine, amide, ester, ketone, alkyl having 1 to 20 carbon atoms, alkenyl having 2 to 20 carbon atoms, aryl having 6 to 20 carbon atoms, A heterocyclic group having 4 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, and an aryloxy group having 6 to 20 carbon atoms.

The present inventors have newly synthesized an organometallic compound containing a ligand compound not previously known and can appropriately control the substituent introduced into the ligand compound to easily control the electronic and stereoscopic environment around the organic metal, It is possible to provide an organometallic catalyst which can exhibit high reactivity in the polymerization reaction of the olefin polymer and can easily control the characteristics of the synthesized olefin polymer such as chemical structure, molecular weight distribution and mechanical properties.

Particularly, the ligand compound of Formula 1 has a steric effect by including a rigid backbone phenanthroline, and since the phenanthroline has a high electron density The electron flow is very flexible, so that an electronic effect can be realized. Accordingly, the organometallic catalyst comprising the ligand compound of Formula 1 can react with the olefin monomer to form an olefin polymer more efficiently, and may exhibit improved stereoselectivity in polymerization of propylene.

Each of the substituents defined in Formula 1 will be described in detail as follows.

The halogen group means fluorine (F), chlorine (Cl), bromine (Br) and iodine (I).

The alkyl group having 1 to 20 carbon atoms may include a linear or branched alkyl group, and the alkenyl group having 2 to 20 carbon atoms may include a straight chain or branched alkenyl group.

The aryl group is preferably an aromatic ring having 6 to 20 carbon atoms. Specific examples thereof include phenyl, naphthyl, anthracenyl, pyridyl, dimethylanilinyl, and anisole. However, the aryl group is not limited thereto.

The alkylaryl group means an aryl group having at least one straight or branched alkyl group having 1 to 20 carbon atoms, and the arylalkyl group means a straight or branched alkyl group having at least one aryl group having 6 to 20 carbon atoms introduced thereto.

The aryloxy group means an aryl group having an oxygen atom introduced therein, that is, a functional group represented by '-O-Ar'.

The nitrile group may be a &

Figure pat00016
', And the acetylene group may be represented by'
Figure pat00017
'.

In addition,

Figure pat00018
'.

R 1 and R 2 in Formula 1 are each independently hydrogen, an aryl group having 6 to 60 carbon atoms which is substituted or unsubstituted with a halogen group, or an alkylaryl group having 7 to 60 carbon atoms, which is substituted or unsubstituted with a halogen group.

Preferred examples of the ligand compound represented by the formula (1) include compounds represented by the following formulas (11) to (18).

(11)

Figure pat00019

[Chemical Formula 12]

Figure pat00020

[Chemical Formula 13]

Figure pat00021

[Chemical Formula 14]

Figure pat00022

[Chemical Formula 15]

Figure pat00023

[Chemical Formula 16]

Figure pat00024

[Chemical Formula 17]

Figure pat00025

[Chemical Formula 18]

Figure pat00026

In the formulas (12) and (16), Ph is a phenyl group.

The compound represented by Formula 1 may be prepared by introducing an aldehyde or ketone using phenanthroline as a starting material, introducing a substituent through an imine condensation reaction, an amination reaction, and a CC coupling reaction to form a post metallocene type A catalyst without a pentadienyl ligand) -based ligand can be synthesized.

According to another embodiment of the present invention, an organometallic compound represented by the following general formula (2) may be provided.

(2)

Figure pat00027

In Formula 2, R 1 and R 2 may be the same or different and each independently represents hydrogen, an alkyl group having 1 to 20 carbon atoms which is substituted or unsubstituted with a halogen group, a substituted or unsubstituted aryl group having 5 to 60 carbon atoms A cycloalkyl group, a substituted or unsubstituted C6-C60 aryl group, a substituted or unsubstituted C5-C60 cyclic diene group substituted with a halogen group, a C2-C20 alkenyl group substituted or unsubstituted with a halogen group, a halogen A substituted or unsubstituted alkylaryl group having 7 to 60 carbon atoms, and an arylalkyl group having 7 to 60 carbon atoms substituted or unsubstituted with a halogen group.

Wherein R 3 is selected from the group consisting of deuterium, halogen, nitrile, acetylene, amine, amide, ester, ketone, alkyl having 1 to 20 carbon atoms, alkenyl having 2 to 20 carbon atoms, aryl having 6 to 20 carbon atoms, A heterocyclic group having 4 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, and an aryloxy group having 6 to 20 carbon atoms.

The X 1 , X 2 and X 3 are each independently a halogen radical, an alkylamido group having 1 to 20 carbon atoms, a silylalkyl group having 1 to 20 carbon atoms, an arylamido group having 6 to 60 carbon atoms, an alkyl group having 1 to 20 carbon atoms, An alkenyl group, an aryl group having 6 to 60 carbon atoms, an alkylaryl group having 7 to 60 carbon atoms, an arylalkyl group having 7 to 60 carbon atoms, and an alkylidene radical having 1 to 20 carbon atoms.

The M may be a Group 3 to 12 metal or a lanthanide series metal.

The inventors of the present invention prepared an organometallic compound represented by the following formula (2) in which a metal of Group 3 to Group 12 or a lanthanide series metal was coordinately bonded using the compound represented by Formula 1 as a ligand, It has been confirmed through experiments that not only high reactivity can be exhibited when used as a catalyst but also properties such as chemical structure, molecular weight distribution and mechanical properties of the synthesized olefin polymer can be easily controlled.

In particular, as described above, the organometallic compound represented by Formula 2 may include phenanthroline as a backbone to achieve a steric effect and an electronic effect , The electronic and stereoscopic environment around the metal can be easily controlled, and ultimately, the structure and physical properties of the resulting olefin polymer can be easily controlled.

In the organometallic compound, M and N may be coordinately bonded, and '?' Means coordination bond.

The silyl group may include a silyl functional group introduced with an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an alkylsilyl group having 1 to 20 carbon atoms, Specific examples thereof include trimethylsilyl, triethylsilyl, tripropylsilyl, tributylsilyl, trihexylsilyl, triisopropylsilyl, triisobutylsilyl, triethoxysilyl, triphenylsilyl, tris (trimethylsilyl) However, the present invention is not limited to these examples.

The alkylamido group refers to an amido group to which at least one linear or branched alkyl group having 1 to 20 carbon atoms is introduced. Specific examples thereof include a dimethylamido group and a diethylamido group, but are not limited thereto.

The arylamido group refers to an amido group having at least one aryl group having 6 to 20 carbon atoms introduced therein, and specifically includes, but is not limited to, a diphenylamido group.

On the other hand, Ti, Ti, Zr, and Hf, which are metals of Group 3 to Group 12 or a lanthanide series metal, may be specifically used, but the present invention is not limited thereto.

And R < 1 > and R < 2 & Each R 2 is preferably independently an aryl group having 6 to 60 carbon atoms or an alkylaryl group having 7 to 60 carbon atoms.

Preferred examples of the organometallic compound represented by the formula (2) include compounds represented by the following formulas (21) to (28).

[Chemical Formula 21]

Figure pat00028

[Chemical Formula 22]

Figure pat00029

(23)

Figure pat00030

≪ EMI ID =

Figure pat00031

(25)

Figure pat00032

(26)

Figure pat00033

(27)

Figure pat00034

(28)

Figure pat00035

In the above formulas (27) and (28), X 1 and X 2 are as defined in the above formula (2).

The compound represented by Formula 2 may be prepared by introducing an aldehyde or ketone using phenansroline as a starting material, introducing a substituent through an imine condensation reaction, an amination reaction, or a CC coupling reaction to obtain a ligand compound represented by Formula 1 Synthesized, and then reacting it with a metal source.

According to another embodiment of the present invention, there is provided a catalyst composition comprising a cocatalyst comprising at least one selected from the group consisting of the organometallic compound of the formula (2) and the compounds of the following formula (3) to (5).

(3)

[LH] + [Z (E ) 4] - or [L] + [Z (E ) 4] -

L is a neutral or cationic Lewis base, [LH] + or [L] + is a Bronsted acid, H is a hydrogen atom, Z is a Group 13 element, E is independently 1 Or more of the hydrogen atoms may be halogen, an aryl group having 6 to 20 carbon atoms or an alkyl group having 1 to 20 carbon atoms, which is substituted or unsubstituted with hydrocarbyl, alkoxy or phenoxy having 1 to 20 carbon atoms.

[Chemical Formula 4]

D (R 4 ) 3

In Formula 4, D is aluminum or boron, R 4 is each independently halogen; A hydrocarbyl group having 1 to 20 carbon atoms; Or a hydrocarbyl group having 1 to 20 carbon atoms substituted with halogen.

[Chemical Formula 5]

Figure pat00036

In Formula 5, R 5 , R 6 and R 7 are each hydrogen; A halogen group; A hydrocarbyl group having 1 to 20 carbon atoms; Or a hydrocarbyl group having 1 to 20 carbon atoms substituted with halogen, and a is an integer of 2 or more.

In the above formulas (3) and (4), "hydrocarbyl" is a monovalent functional group in which hydrogen atoms are removed from hydrocarbons, and may include ethyl, phenyl and the like.

The catalyst composition is in an activated state due to the reaction between the organometallic compound and the cocatalyst, and may be referred to as an activated catalyst composition. However, since it is well known in the art that the catalyst composition is present in an activated state, the term activated catalyst composition will not be used separately herein. The catalyst composition can be used for olefin mono-polymerization or copolymerization.

Meanwhile, the compound of Formula 3 may act as an activator and the compound of Formula 4 or 5 may serve as an alkylating agent.

More specifically, the compound of Formula 3 may have a role of activating the organometallic compound of Formula 2 and may include a non-coordinating anion that is compatible with the cations that are Bronsted acid. Preferred anions are relatively large in size and contain a single coordination complex containing a metalloid. Particularly, compounds containing a single boron atom in the anion moiety are widely used. From this viewpoint, anion-containing salts containing coordination complex compounds containing a single boron atom are preferred.

When the compound of Formula 3 is included in the catalyst composition, the number of moles of the organometallic compound of Formula 2: moles of the compound of Formula 3 is 1: 1 to 1:25, preferably 1: 1 to 1: 10, and more preferably from 1: 2 to 1:15. When the molar ratio is less than 1: 1, the amount of the cocatalyst is relatively small, so that the activation of the metal compound is not completely performed, and the activity of the organometallic catalyst may not be sufficient. When the molar ratio is more than 1:25, The activity may be increased, but the use of unnecessarily cocatalyst may cause a problem of a large increase in production cost.

Specific examples of the compound of Formula 3 include triethylammoniumtetra (phenyl) boron, tributylammoniumtetra (phenyl) boron, trimethylammoniumtetra (phenyl) boron, tripropylammoniumtetra (phenyl) (P-tolyl) boron, trimethylammoniumtetra (o, p-dimethylphenyl) boron, tributylammoniumtetra (ptrifluoromethylphenyl) boron, trimethylammoniumtetra (ptrifluoromethylphenyl (Phenyl) boron, N, N-diethylamidinium tetra (phenyl) boron, N, N-diethylanilinium tetra (Pentafluorophenyl) boron, diethylammoniumtetra (pentafluorophenyl) boron, triphenylphosphonium tetra (phenyl) boron, trimethylphosphonium tetra (phenyl) boron, triethylammonium Tetra (phenyl) aluminum, tributylammonium (P-tolyl) aluminum, trimethylammonium tetra (p-tolyl) aluminum, trimethylammonium tetra (phenyl) aluminum, trimethylammonium tetra Aluminum triethylammonium tetra (o, p-dimethylphenyl) aluminum, tributylammoniumtetra (ptrifluoromethylphenyl) aluminum, trimethylammoniumtetra (ptrifluoromethylphenyl) aluminum, tributylammoniumtetra N, N-diethylaniliniumtetra (phenyl) aluminum, N, N-diethylaniliniumtetra (phenyl) aluminum, N, N-diethylaniliniumtetra (pentafluoro (Phenyl) aluminum, trimethylphosphonium tetra (phenyl) aluminum, triethylammoniumtetra (phenyl) aluminum, diethylammoniumtetra (pentafluorophenyl) aluminum, triphenylphosphonium tetra (Phenyl) boron, trimethylammoniumtetra (phenyl) boron, trimethylammoniumtetra (p-tolyl) boron, tripropylammoniumtetra (p-tolyl) (O, p-dimethylphenyl) boron, tributylammoniumtetra (p-dimethylphenyl) boron, trimethylammoniumtetra (p-trifluoromethylphenyl) boron, tributylammoniumtetra (pentafluorophenyl) boron, N, N-diethylaniliniumtetra (phenyl) boron, N, N-diethylaniliniumtetra ) Boron, N, N-diethylaniliniumtetra (pentafluorophenyl) boron, diethylammoniumtetra (pentafluorophenyl) boron, triphenylphosphonium tetra (phenyl) boron, triphenylcarboniumtetra (p-tribromonomethylphenyl) boron, triphenylcarbonium tetra (pent And the like-fluorophenyl) boron, trityl tetra (pentafluorophenyl) boron, but the embodiment is not limited thereto.

When the compound of Formula 4 or 5 is contained in the catalyst composition, the number of moles of the organometallic compound of Formula 2: moles of the compound of Formula 4 or 5 is 1: 2 to 1: 5,000, 1:10 to 1: 1,000, more preferably 1:20 to 1: 500. More specifically, when one of the compounds represented by Formulas (4) and (5) is included, the ratio of the number of moles of the organometallic compound represented by Formula (2) to the compound represented by Formula (4) or (5) The ratio of the number of moles of the organometallic compound of formula (2) to the number of moles of the compound of formula (4) and (5) may be the same as above.

When the molar ratio is less than 1: 2, the amount of the alkylating agent is so small that the alkylation of the metal compound may not proceed completely. When the molar ratio exceeds 1: 5,000, alkylation of the metal compound occurs, The activation of the alkylated metal compound may not be completely due to side reactions between the activators of formula (3).

Specific examples of the compound of formula (4) include trimethyl aluminum, triethyl aluminum, triisobutyl aluminum, tripropyl aluminum, tributyl aluminum, dimethyl chloro aluminum, triisopropyl aluminum, tri- , Tripentyl aluminum, triisopentyl aluminum, trihexyl aluminum, trioctyl aluminum, ethyl dimethyl aluminum, methyldiethyl aluminum, triphenyl aluminum, tri-p-tolyl aluminum, dimethyl aluminum methoxide, dimethyl aluminum ethoxide, Boron, triethylboron, triisobutylboron, tripropylboron, tributylboron, and preferably trimethylaluminum, triethylaluminum or triisobutylaluminum.

The alkylaluminoxane can be used without particular limitation, and specific examples thereof include methylaluminoxane, ethylaluminoxane, isobutylaluminoxane and butylaluminoxane, and methylaluminoxane is preferably used. .

On the other hand, the catalyst composition contains the organic Metal compounds; And at least one selected from the group consisting of the compounds represented by Chemical Formulas 3 to 5; In addition, a solvent may be further included.

Solvents which are known to be usable for organometallic catalysts as the solvent can be used without any particular limitation and include, for example, aliphatic hydrocarbon solvents such as pentane, hexane, heptane, nonane, decane, and isomers thereof; Aromatic hydrocarbon solvents such as toluene, xylene and benzene; Or a hydrocarbon solvent substituted with a chlorine atom such as dichloromethane or chlorobenzene. The content of the solvent in the catalyst composition may be appropriately controlled depending on the characteristics of the catalyst composition used and the conditions of the production process of the olefin polymer to be used.

In addition, the organometallic compound and the promoter compound may be used in a fixed form to the carrier, and the carrier may be used without any particular limitation as long as it is known to be commonly used in the catalyst for producing an olefin polymer. For example, the carrier may be silica, alumina, magnesia, or a mixture thereof, and the carrier may be dried at high temperature, and these are usually Na 2 O, K 2 CO 3 , BaSO 4, and Mg NO 3 ) 2 or the like, carbonate, sulfate, nitrate components.

The catalyst composition of this embodiment may be prepared by reacting the organometallic compound of Formula 2 with at least one cocatalyst selected from the group consisting of the compounds of Formulas 3 to 5. For example, the catalyst composition may be prepared by reacting the organometallic compound of Formula 2 with the cocatalyst of Formula 3 or 5, or the organometallic compound of Formula 2 and the cocatalyst of Formula 4 or 5 And reacting the reactant with the cocatalyst of the compound of Formula 3 to form a catalyst composition.

More specifically, the catalyst composition comprises contacting the organometallic compound of Formula 2 with the compound of Formula 4 and / or the compound of Formula 5 to obtain a mixture; And adding the compound of Formula 3 to the mixture. The molar ratio of the organometallic compound of Formula 2 to the compound of Formula 4 and / or 5 or the compound of Formula 3 is as described above in the catalyst composition.

Alternatively, the catalyst composition may be prepared by bringing the organometallic compound of Formula 2 and the compound of Formula 5 or 3 into contact with each other. The molar ratio of the organometallic compound of Formula 2 to the compound of Formula 5 or 3 is as described above in the catalyst composition.

According to another embodiment of the present invention, there is provided a process for producing an olefin polymer comprising the step of polymerizing an olefin monomer in the presence of the catalyst composition.

As described above, the organometallic compound of Formula 2 can easily control the electronic and stereoscopic environment around the metal, thereby increasing the yield of the polymerization reaction and improving the chemical structure, molecular weight distribution, mechanical properties, etc. of the synthesized olefin polymer Can be easily controlled. In addition, the organometallic compound of Formula 2 has a relatively strong bond between atoms and a high intermolecular bond, so that the organometallic compound of Formula 2 has a high high-temperature activity (higher catalytic activity) than the former metallocene catalyst or post metallocene catalyst (a catalyst without a cyclopentadienyl ligand) Thereby allowing the olefin polymerization reaction to proceed at high efficiency over a higher temperature range than previous catalysts.

The polymerization reaction of the olefin monomer may be carried out at 90 ° C or higher, preferably 120 to 160 ° C. If the polymerization temperature is too low, the reactivity of the olefin monomer may not be high, so that the synthesis of the olefin polymer may be difficult. If the polymerization temperature is too high, the olefin monomer may be thermally decomposed.

The olefin monomer may be polymerized by a continuous polymerization process, a bulk polymerization process, a suspension polymerization process, or an emulsion polymerization process. Preferably, the olefin monomer may be subjected to a solution polymerization reaction in a single reactor.

The catalyst composition may be prepared by reacting an aliphatic hydrocarbon solvent having 5 to 12 carbon atoms suitable for the olefin polymerization process, for example, pentane, hexane, heptane, nonane, decane and isomers thereof and an aromatic hydrocarbon solvent such as toluene, benzene, dichloromethane, Or a hydrocarbon solvent substituted with a chlorine atom, for example. The solvent used here is preferably used by removing a small amount of water or air acting as a catalyst poison by treating with a small amount of alkylaluminum, and it is also possible to use a further cocatalyst.

Examples of the olefin-based monomer polymerizable with the organometallic compounds and the cocatalyst include ethylene, alpha-olefin, cyclic olefin, and the like. The diene olefin-based monomer or triene olefin-based monomer having two or more double bonds Can also be polymerized. Specific examples of the monomer include ethylene, propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, Butene, dicyclopentadiene, 1,4-butadiene, 1,4-butadiene, 1,3-butadiene, 1,3-butadiene, Pentadiene, 1,6-hexadiene, styrene, alpha-methylstyrene, divinylbenzene, 3-chloromethylstyrene and the like. These two or more monomers may be mixed and copolymerized. When the olefin polymer is a copolymer of ethylene and another comonomer, the monomer constituting the copolymer is selected from the group consisting of propylene, 1-butene, 1-hexene, 4-methyl-1-pentene, It is preferably one or more comonomers.

In particular, in the process for preparing an olefin polymer according to the present invention, the catalyst composition has a steric hindrance such as ethylene and 1-octene at a reaction temperature not lower than the conventionally used reaction temperature, 90 ° C or higher, Copolymerization of a large monomer is also possible. By introducing various substituents into a tridentate ligand containing a hetero atom, it is possible to easily control the electronic and stereoscopic environment around the metal, ultimately controlling the structure and physical properties of the resulting olefin polymer This is possible.

Hereinafter, the polymerization process of the olefin polymer will be illustrated, but this is merely for the purpose of illustrating the present invention, and the scope of the present invention is not intended to be limited by the following description.

The reactor used in the process for producing a polymer according to one embodiment is preferably a continuously stirred reactor (CSTR) or a continuous flow reactor (PFR). It is preferable that two or more of the reactors are arranged in series or in parallel. It is also preferred that the process further comprises a separator for continuously separating the solvent and unreacted monomers from the reaction mixture.

When the process for producing a polymer according to the present invention is carried out by a continuous solution polymerization process, it can be composed of a catalytic process, a polymerization process, a solvent separation process, and a recovery process step, and more specifically, the following.

a) catalytic process

The catalyst composition according to the present invention can be injected by dissolving or diluting in an aliphatic or aromatic solvent having 5 to 12 carbon atoms which is unsubstituted or substituted with halogen suitable for the olefin polymerization process. For example, aliphatic hydrocarbon solvents such as pentane, hexane, heptane, nonane, decane and isomers thereof, aromatic hydrocarbon solvents such as toluene, xylene and benzene, hydrocarbon solvents substituted with chlorine atoms such as dichloromethane and chlorobenzene Can be used. The solvent used herein is preferably used by removing a small amount of water or air acting as a catalyst poison by treating with a small amount of alkylaluminum or the like, and it is also possible to use a large amount of a cocatalyst.

b) Polymerization process

The polymerization process proceeds on the reactor by introducing the catalyst composition comprising the organometallic compound of Formula 2 and the cocatalyst and one or more olefin monomers. In the case of solution phase and slurry polymerization, the solvent is injected onto the reactor. In the case of solution polymerization, a mixture of a solvent, a catalyst composition and a monomer is present in the reactor.

The molar ratio of the monomer to the solvent suitable for the reaction should be a ratio suitable for dissolving the raw material before the reaction and the polymer produced after the reaction. Specifically, the molar ratio of monomer to solvent is from 10: 1 to 1: 10,000, preferably from 5: 1 to 1: 100, and most preferably from 1: 1 to 1:20. When the molar ratio of the solvent is less than 10: 1, the amount of the solvent is too small to increase the viscosity of the fluid, and there is a problem in transferring the resulting polymer. When the molar ratio of the solvent is more than 1: 10,000, There is a problem such as an increase in equipment and an increase in energy cost due to the refining and recycling of the solvent.

The solvent is -40 ° C using a heater or a freezer. To 150? Lt; / RTI > to the reactor, thereby initiating the polymerization reaction with the monomers and the catalyst composition. If the temperature of the solvent is -40? , The reaction temperature is also lowered due to a too low temperature of the solvent, which makes it difficult to control the temperature. , The temperature of the solvent is too high, and the heat of reaction due to the reaction is difficult to remove.

A high capacity pump may be used to pass the mixture of reactants without further pumping between the reactor arrangement, the pressure drop device, and the separator by raising the pressure to more than 50 bar to provide reactants (solvent, monomer, catalyst composition, etc.) .

Further, in the process for producing the olefin polymer, the internal pressure of the reactor may be from 1 bar to 300 bar, preferably from 10 to 200 bar, more preferably from 30 to 100 bar. If the internal pressure is less than 1 bar, the reaction rate is low and the productivity is low, and there is a problem due to vaporization of the used solvent. If the internal pressure exceeds 300 bar, the equipment cost such as the device cost due to the high pressure may be increased.

The polymer produced in the reactor is preferably maintained at a concentration of less than 20 wt% in the solvent and is preferably transferred to the first solvent separation process for solvent removal after a short residence time. The residence time in the reactor of the resulting polymer is from 1 minute to 10 hours, preferably from 3 minutes to 1 hour, more preferably from 5 minutes to 30 minutes. When the residence time is shorter than 3 minutes, there is a problem such as a decrease in productivity and a loss of catalyst due to a short residence time and an increase in manufacturing cost. There is a problem of increasing the equipment cost.

c) solvent separation process

A solvent separation process is performed by varying the solution temperature and pressure to remove the solvent present with the polymer exiting the reactor. For example, the polymer solution transferred from the reactor is heated to about 200? The pressure is lowered through the pressure drop device and the unreacted raw material and the solvent are vaporized in the first separator.

The pressure in the separator may be from 1 to 30 bar, preferably from 1 to 10 bar, more preferably from 3 to 8 bar, and the temperature in the separator may be in the range of 150 to 250 ° C, preferably 170 to 230 ° C, More preferably 180 ° C to 230 ° C.

If the pressure in the separator is less than 1 bar, the content of the polymer increases and there is a problem in transferring. If the pressure exceeds 30 bar, it may be difficult to separate the solvent used in the polymerization process. The temperature in the separator is 150? , The viscosity of the copolymer and the mixture thereof is increased and there is a problem in transferring the copolymer. , Discoloration due to carbonization of the polymer may occur due to denaturation at a high temperature.

The solvent vaporized in the separator can be recycled to the condensed reactor in the overhead system. When the first stage solvent separation process is performed, a concentrated polymer solution of up to 65% can be obtained, which is transferred to the second separator by the transfer pump through the heater, and the separation process for the residual solvent is performed in the second separator. In order to prevent deformation of polymer due to high temperature while passing through a heater, a heat stabilizer is added and a reaction inhibitor is injected with a heat stabilizer together with a heat stabilizer to suppress the reaction of the polymer due to the residual activity of the active substance present in the polymer solution do. The residual solvent in the polymer solution injected into the second separator is finally completely removed by a vacuum pump, and a granulated polymer can be obtained after passing through the cooling water and the cutter. In the second separation process, the gaseous solvent and other unreacted monomers can be sent to the recovery process for purification and reuse.

d) Recovery process

The organic solvent added with the raw material to the polymerization process may be recycled to the polymerization process together with the unreacted raw material in the primary solvent separation process. However, the solvent recovered in the secondary solvent separation process contains a large amount of water acting as a catalyst poison in the solvent due to contamination due to incorporation of a reaction inhibitor to stop the catalytic activity and steam supply in the vacuum pump, It is preferable to be reused.

With respect to the method for producing an olefin polymer, except for the above-mentioned, apparatuses, apparatuses, synthesis methods, reaction conditions, and the like known to be usable for synthesizing an olefin polymer using a metallocene catalyst can be used without limitation.

Claims (16)

A ligand compound represented by the following formula (1):
[Chemical Formula 1]
Figure pat00037

In Formula 1,
R 1 and R 2 are each independently hydrogen, an alkyl group having 1 to 20 carbon atoms which is substituted or unsubstituted with a halogen atom, a cycloalkyl group having 5 to 60 carbon atoms, which is substituted or unsubstituted with a halogen atom, An alkyl group having 1 to 60 carbon atoms, an aryl group having 1 to 60 carbon atoms, a cyclodienylene group having 5 to 60 carbon atoms substituted or unsubstituted with a halogen atom, an alkenyl group having 2 to 20 carbon atoms substituted or unsubstituted with a halogen atom, An aryl group and an arylalkyl group having 7 to 60 carbon atoms substituted or unsubstituted with a halogen group,
R 3 is a group selected from the group consisting of deuterium, halogen, nitrile, acetylene, amine, amide, ester, ketone, alkyl of 1 to 20 carbon atoms, alkenyl of 2 to 20 carbon atoms, aryl of 6 to 20 carbon atoms, A heterocyclic group having 4 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, and an aryloxy group having 6 to 20 carbon atoms.
The method according to claim 1,
Each of R 1 and R 2 is independently hydrogen, an aryl group having 6 to 60 carbon atoms which is substituted or unsubstituted with a halogen group, or an alkylaryl group having 7 to 60 carbon atoms, which is substituted or unsubstituted with a halogen group.
The method according to claim 1,
Wherein the ligand compound is a ligand compound represented by one of the following formulas (11) to (18):
(11)
Figure pat00038

[Chemical Formula 12]
Figure pat00039

[Chemical Formula 13]
Figure pat00040

[Chemical Formula 14]
Figure pat00041

[Chemical Formula 15]
Figure pat00042

[Chemical Formula 16]
Figure pat00043

[Chemical Formula 17]
Figure pat00044

[Chemical Formula 18]
Figure pat00045

In the formulas (12) and (16), Ph is a phenyl group.
An organometallic compound represented by the following formula (2):
(2)
Figure pat00046

In Formula 2,
R 1 and R 2 are each independently hydrogen, an alkyl group having 1 to 20 carbon atoms which is substituted or unsubstituted with a halogen atom, a cycloalkyl group having 5 to 60 carbon atoms, which is substituted or unsubstituted with a halogen atom, An alkyl group having 1 to 60 carbon atoms, an aryl group having 1 to 60 carbon atoms, a cyclodienylene group having 5 to 60 carbon atoms substituted or unsubstituted with a halogen atom, an alkenyl group having 2 to 20 carbon atoms substituted or unsubstituted with a halogen atom, An aryl group and an arylalkyl group having 7 to 60 carbon atoms substituted or unsubstituted with a halogen group,
R 3 is a group selected from the group consisting of deuterium, halogen, nitrile, acetylene, amine, amide, ester, ketone, alkyl of 1 to 20 carbon atoms, alkenyl of 2 to 20 carbon atoms, aryl of 6 to 20 carbon atoms, A heterocyclic group having 4 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, and an aryloxy group having 6 to 20 carbon atoms,
X 1 , X 2 and X 3 are each independently a halogen radical, an alkylamido group having 1 to 20 carbon atoms, a silylalkyl group having 1 to 20 carbon atoms, an arylamido group having 6 to 60 carbon atoms, an alkyl group having 1 to 20 carbon atoms, An alkenyl group, an aryl group having 6 to 60 carbon atoms, an alkylaryl group having 7 to 60 carbon atoms, an arylalkyl group having 7 to 60 carbon atoms, and an alkylidene radical having 1 to 20 carbon atoms,
M is a metal of group 3 to 12 or a lanthanide series metal.
5. The method of claim 4,
Wherein M is titanium (Ti), zirconium (Zr), or hafnium (Hf).
5. The method of claim 4,
The R < 1 & And R 2 are each independently an aryl group having 6 to 60 carbon atoms or an alkylaryl group having 7 to 60 carbon atoms.
5. The method of claim 4,
Wherein the organometallic compound is represented by one kind selected from the group consisting of compounds represented by the following Chemical Formulas 21 to 28:
[Chemical Formula 21]
Figure pat00047

[Chemical Formula 22]
Figure pat00048

(23)
Figure pat00049

≪ EMI ID =
Figure pat00050

(25)
Figure pat00051

(26)
Figure pat00052

(27)
Figure pat00053

(28)
Figure pat00054

In the formulas (27) and (28), X 1 and X 2 each independently represents a halogen atom, an alkylamido group having 1 to 20 carbon atoms, a silylalkyl group having 1 to 20 carbon atoms, an arylamido group having 6 to 60 carbon atoms, An alkyl group having 2 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an aryl group having 6 to 60 carbon atoms, an alkylaryl group having 7 to 60 carbon atoms, an arylalkyl group having 7 to 60 carbon atoms and an alkylidene radical having 1 to 20 carbon atoms do.
An organometallic compound represented by the general formula (2) of claim 4; And a cocatalyst comprising at least one member selected from the group consisting of compounds represented by the following formulas (3) to (5):
(3)
[LH] + [Z (E ) 4] - or [L] + [Z (E ) 4] -
In Formula 3,
L is a neutral or cationic Lewis base,
[LH] + or [L] + is a Bronsted acid,
H is a hydrogen atom,
Z is a Group 13 element,
E each independently represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms, wherein at least one hydrogen atom is substituted with halogen, hydrocarbyl having 1 to 20 carbon atoms, alkoxy or phenoxy,
[Chemical Formula 4]
D (R 4 ) 3
In Formula 4,
D is aluminum or boron,
R < 4 > are each independently selected from the group consisting of halogen; A hydrocarbyl group having 1 to 20 carbon atoms; Or a hydrocarbyl group having 1 to 20 carbon atoms substituted with halogen,
[Chemical Formula 5]
Figure pat00055

In Formula 5,
R 5 , R 6 and R 7 are each hydrogen; A halogen group; A hydrocarbyl group having 1 to 20 carbon atoms; Or a hydrocarbyl group having 1 to 20 carbon atoms substituted with halogen; and a is an integer of 2 or more.
9. The method of claim 8,
Wherein the number of moles of the organometallic compound of Formula 2: moles of the compound of Formula 3 is 1: 1 to 1:25.
9. The method of claim 8,
Wherein the number of moles of the organometallic compound of Formula 2 is 1: 2 to 1: 5,000.
9. The method of claim 8,
≪ / RTI > further comprising a solvent.
9. The method of claim 8,
Wherein the organometallic compound and the cocatalyst compound are in a form fixed to a carrier.
Reacting an organometallic compound represented by the following general formula (2) with at least one cocatalyst selected from the group consisting of the following chemical formulas (3) to (5):
(2)
Figure pat00056

In Formula 2,
R 1 and R 2 are each independently hydrogen, an alkyl group having 1 to 20 carbon atoms which is substituted or unsubstituted with a halogen atom, a cycloalkyl group having 5 to 60 carbon atoms, which is substituted or unsubstituted with a halogen atom, An alkyl group having 1 to 60 carbon atoms, an aryl group having 1 to 60 carbon atoms, a cyclodienylene group having 5 to 60 carbon atoms substituted or unsubstituted with a halogen atom, an alkenyl group having 2 to 20 carbon atoms substituted or unsubstituted with a halogen atom, An aryl group and an arylalkyl group having 7 to 60 carbon atoms substituted or unsubstituted with a halogen group,
R 3 is a group selected from the group consisting of deuterium, halogen, nitrile, acetylene, amine, amide, ester, ketone, alkyl of 1 to 20 carbon atoms, alkenyl of 2 to 20 carbon atoms, aryl of 6 to 20 carbon atoms, A heterocyclic group having 4 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, and an aryloxy group having 6 to 20 carbon atoms,
X 1 , X 2 and X 3 are each independently a halogen radical, an alkylamido group having 1 to 20 carbon atoms, a silylalkyl group having 1 to 20 carbon atoms, an arylamido group having 6 to 60 carbon atoms, an alkyl group having 1 to 20 carbon atoms, An alkenyl group, an aryl group having 6 to 60 carbon atoms, an alkylaryl group having 7 to 60 carbon atoms, an arylalkyl group having 7 to 60 carbon atoms, and an alkylidene radical having 1 to 20 carbon atoms,
M is a Group 3 to Group 12 metal or a lanthanide series metal,
(3)
[LH] + [Z (E ) 4] - or [L] + [Z (E ) 4] -
In Formula 3,
L is a neutral or cationic Lewis base,
[LH] + or [L] + is a Bronsted acid,
H is a hydrogen atom,
Z is a Group 13 element,
E each independently represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms, wherein at least one hydrogen atom is substituted with halogen, hydrocarbyl having 1 to 20 carbon atoms, alkoxy or phenoxy,
[Chemical Formula 4]
D (R 4 ) 3
In Formula 4,
D is aluminum or boron,
R < 4 > are each independently selected from the group consisting of halogen; A hydrocarbyl group having 1 to 20 carbon atoms; Or a hydrocarbyl group having 1 to 20 carbon atoms substituted with halogen,
[Chemical Formula 5]
Figure pat00057

In Formula 5,
R 5 , R 6 and R 7 are each hydrogen; A halogen group; A hydrocarbyl group having 1 to 20 carbon atoms; Or a hydrocarbyl group having 1 to 20 carbon atoms substituted with halogen; and a is an integer of 2 or more.
A process for the preparation of an olefin polymer, comprising the step of polymerizing an olefin monomer in the presence of the catalyst composition of claim 8.
15. The method of claim 14,
The olefin monomers may be selected from the group consisting of ethylene, propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, Butadiene, 1,5-hexadecene, 1-hexadecene, 1-hexadecene, 1-hexadecene, Wherein the olefin polymer comprises at least one member selected from the group consisting of pentadiene, 1,6-hexadiene, styrene, alpha-methylstyrene, divinylbenzene and 3-chloromethylstyrene.
15. The method of claim 14,
Wherein the step of polymerizing the olefin monomer is carried out at a polymerization temperature of at least 90 占 폚.

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