KR20140139703A - Steel Connector Between Precast Segments and Connection Method - Google Patents
Steel Connector Between Precast Segments and Connection Method Download PDFInfo
- Publication number
- KR20140139703A KR20140139703A KR1020130060045A KR20130060045A KR20140139703A KR 20140139703 A KR20140139703 A KR 20140139703A KR 1020130060045 A KR1020130060045 A KR 1020130060045A KR 20130060045 A KR20130060045 A KR 20130060045A KR 20140139703 A KR20140139703 A KR 20140139703A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2/00—Bridges characterised by the cross-section of their bearing spanning structure
- E01D2/02—Bridges characterised by the cross-section of their bearing spanning structure of the I-girder type
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2/00—Bridges characterised by the cross-section of their bearing spanning structure
- E01D2/04—Bridges characterised by the cross-section of their bearing spanning structure of the box-girder type
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
- E01D2101/26—Concrete reinforced
- E01D2101/28—Concrete reinforced prestressed
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Lining And Supports For Tunnels (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
Description
The present invention relates to a connecting device for facilitating the connection between a precast segment and a segment, and more particularly, it relates to a technique which can greatly facilitate joining of a segment and a segment when the upper PSC girder of a bridge is formed into segmented segments.
Although the present invention can be applied to all pre-cast intercompany connections, the following description is limited to bridges using split PSC girders with high applicability.
Bridges are largely divided into steel and concrete depending on the material of the upper part, and various types of superstructures are made by using them.
Here, a precast concrete girder, that is, a post tension prestressed concrete girder (hereinafter referred to as PSC girder), which can be manufactured at a factory or on site, will be described.
In the present invention, in order to unify the terms, the girder and the beam will be referred to as the common girder.
In response to the changing times, there is a tendency to use many precast girders for air shortening these days.
The precast girders are classified into concrete girders with steel wires inserted, that is, PSC girder series and preplaced girder series made of steel beams in concrete.
The PSC girder system secures the site of the site in the field, inserts and tensions the concrete after pouring and curing the concrete using the form, lifts the girder with the crane and mounts it on the upper part, A patent for tensing a steel wire through a second order, and a patent for a connection method for a continuous point portion.
In addition, if it is difficult to secure the site for the construction site at the construction site, the girder is produced in the form of a segment at the factory, and there is a method of connecting the segments at the site to complete a single girder and mounting the girder.
In the method of connecting the segments to each other, epoxy is applied to the joint surface of the segment provided with the shear-key, and the steel wire is tensioned to complete one girder. At this time, the concrete in the joints is resistant to the earth pressure stress by using high strength concrete.
The preplaced girder series
The construction site is secured at the site, and the concrete is inserted and cured in the flange of the steel beam with the prefabrication in the steel beam, and then the girder is lifted with the crane, There is also a method of completing the upper portion by pouring a patent to further tension the steel wire.
Also, if the field production is not feasible, the preflex girder can also be manufactured as a segment in the factory. When the concrete is placed on the flange of the steel beam, the flange is exposed on the end side, Bolt connection is possible. After pouring concrete into the joint, tension the steel wire to complete one girder.
The above-mentioned precast girders are technologies that are currently commercialized as technologies necessary for lowering the mold height, realizing the long span, shortening the air, and securing the economical efficiency.
For PSC girder:
The PSC girder is mostly constructed as a simple beam. However, if two simple beams are continuously connected at consecutive points over two spans, additional reinforcement is required. In addition, it is economical to design the girder with a different section height because it generates a moment greater than that at the center of the span. However, PSC girders in actual construction are manufactured with simple beams and then sequenced. There are disadvantages.
Since the PSC girder which is made by connecting the segment and the segment needs to use high strength concrete, it can be manufactured only at the factory due to the quality control. Also, the precise construction management is required at the joint surface even when the segment is connected to the site after it is transported to the site. It is necessary to precisely control the tension so that tensile cracks do not occur at the upper part of the joint surface of the girder in the case of the tensional strain.
For preflex girders:
In case of preflex girder, there is a disadvantage that extra equipment is needed to introduce prefabrication in addition to formwork in the field production, and steel material is used in large quantity by using steel beam.
In addition, the segmented preflex girders made for continuous sanding are bolted to the seg- ments in the field, but the concrete is laid again on the joints, which means that concrete curing time is required before placing on the upper part .
In order to facilitate the connection of the segment and the segment, the present invention provides a connection member made of a steel material at the end portion of a concrete segment to enable a prefabricated connection of the segment and the segment by bolt fastening to be.
First, in the present invention, the terms of segments and girders are classified as follows.
A segment is a unit made of a single concrete pouring, and a girder is a connection assembly of two or more segments.
The cross-sectional shape of the connecting material is divided into a square, an I-type, and a double I-type, and the shape of the connecting material has a slight difference depending on the assembling order of the segments.
That is, in the order of assembling the segments, after assembling the segments after the segments are manufactured, the steel wire is tensioned and fixed at one time to form the girders, and after the assembly, the steel wire is tensioned and fixed to each segment after the segments are manufactured, There is a difference in the shape of the connecting material depending on whether it is a connecting material applied to the tension method after the assembly or a connecting material applied to the pre-assembling tension method.
The difference is that the connecting material applied to the tensioning method after assembly has a sheath tube exposed or a hole for a sheath hole, and a connecting material applied to the pre-assembly tension method is provided with a steel wire fixing port for fixing the steel wire.
In the production of the segment, reinforcement and sheath pipe embedding is the same as the existing PSC girder.
The following describes the connection method between the connector and the connector.
It is the connection method to the connecting material which is used first in the tension method after assembly.
When installing a mold for producing a segment, the connecting material is installed at one end or both ends of the segment, and concrete is laid and cured to complete one segment. The shape of the connecting member is formed into a rectangular shape or an I-shaped cross-sectional shape identical to that of the segment, so as to surround the segment. When making a segment, insert a bolt in the bolt hole of the connecting material before the concrete is inserted so that the head of the bolt is located inside the connecting material. Then, the bolt head is tag welded with the connecting material so that the bolt does not move. Of course, it is natural to weld the shear joints inside the joints in order to integrate the joints with the concrete.
The finished segment can be assembled by simply connecting another segment. In this connection method, the segments and the segments are put in contact with each other, and the connecting plate is fastened to the screw of the bolt protruded in the connecting member and the nut is tightened.
Although the segment with the connecting material after the assembly process can be manufactured at a factory, it is advantageous in that the quality of the connecting portion can be secured even if it is manufactured in the field since the connecting method of the connecting portion between the segments is simple.
The following is the connection method for the connecting material used in the tension method before assembling.
As described above, the steel connecting material is used. However, since the shape of the connecting material is partially modified to add a fixing device for the steel wire to the connecting material, since each of the segments before the connection has a prestressing effect, There is a feature that there is no need to separate wire tension work behind.
Particularly, when the above-mentioned connecting material for the pre-assembly tension method is used at the inflection point of the bending moment in the continuous beam, the continuity and the workability of the continuous beam are greatly improved.
Since the connection between the segments using the connecting material is connected to the connecting plate only by the connecting plate and the bolt like a general steel bridge, the structure of the connecting portion is clearly examined, the connecting portion is easy to assemble, the quality control is excellent, .
The present invention is a technique for designing a connection member made of a steel material so that a segment and a segment can be easily connected to a bolt in making a prefabricated PSC girder,
Segments with this connector can be made at the plant or site,
With this connector, it is possible to place the connection portion at the bending moment inflection point instead of the bridge point when connecting the segments in the continuous bridge,
Segment-to-segment connections are bolt-based,
The air can be shortened because most of the concrete is not poured into the connection part when assembling between the segments.
Also, the joint is only steel, and the segment is concrete, so it is economical.
1 is a perspective view of a segment-perspective view having a rectangular connecting member for a post-
FIG. 2 is a perspective view of a rectangular connecting material-
Figure 3 is a cross-sectional view of the < RTI ID = 0.0 >
Fig. 4 is a cross-sectional view showing the shape of the square connecting member-
Fig. 5 is a view showing a state in which the bolt fastening of the rectangular connecting member-
Figure 6 is a cross-sectional view of an open rectangular connector-
Fig. 7 is a cross-sectional view of the I-
Fig. 8 is a cross-sectional view of the I-
Fig. 9 is a cross-sectional view of an embedded I-
Fig. 10 is a cross-sectional view of an I-
Fig. 11 is a cross-sectional view of the I-
Fig. 12 is a simplified block diagram of a segment having a post-
FIG. 13 is a cross-
Figure 14 is a cross-
15 is a cross-sectional view of a side-by-side segment-perspective view having a double I-
Figure 16 is a cross-sectional view of a point segment having a double I-type connector for pre-assembly tension method and a center segment-
17 is a double I-type connector for a tension method before assembling - detail drawing
18 shows a double I-type connector for a tension method before assembling -
Figure 19 shows a double I-type connector for tensioning before assembly -
FIG. 20 is a view showing a two-span continuous splicing sequence of a segment having a connecting material for pre-
Fig. 21 is a longitudinal sectional view of a double I-type cross-sectional connector for a pre-assembly tension method
Fig. 22 is an example of various span applications of a segment having a connecting material for pre-assembly tension method.
23 is an example of a curved bridge application of a segment having a connecting material for pre-assembly tension method -
24 shows a double I-type connector for pre-assembly tension method capable of continuous tension -
25 shows a method of assembling a segment having a double I-type connecting material for pre-assembly tension method capable of continuous tension
26 shows a connection segment connecting a segment having a connecting material after the assembly process and a segment having a connecting material before the assembly process;
Fig. 27 shows a connection method of a girder and a segment using a connecting segment in the case of continuous two-span connection;
28 is a perspective view showing a box-
Fig. 29 is a perspective view of a box-
Fig. 30 is a schematic view showing an example of application of a segment having a connecting material for pre-
31 is an example of a ramen bridge application using a segment having a connecting material for pre-assembly tension method -
32 is a perspective view of an embedded double I-type connector for tensioning before assembling -
Fig. 33 is a sectional view of the connecting double I-
Fig. 34 is a perspective view of the embedded I-type connector-
35 is a cross-sectional view of the connecting I-
Fig. 36 is a schematic view showing an example of application of a segment having a buried I-type connecting material for a pre-
Hereinafter, a connector according to the present invention will be described in detail with reference to the accompanying drawings.
This connector can be applied to all cross-sectional segments, for example hollow box-shaped cross-section and I-shaped cross-section.
In all segments, reinforcing bars are placed before the concrete is poured. In order to integrate the concrete with the concrete, a shear connection member and a steel bar or a reinforcing bar resistant to tension and compression are welded inside the connection member. And therefore it is not shown in this figure.
Further, in the present invention, the primary wire and the secondary wire are separately used for easy understanding. This is to show that the wire tension can be integrated or divided according to the application load or the use, for example, maintenance, etc. , It should not be construed to limit only the first and second, ie, two, circuits.
Hereinafter, a segment having a hollow box-shaped cross section will be described in detail as a representative cross section, and the other will be briefly described.
First, a typical connecting material applicable to the post-assembly tension method will be described.
FIGS. 1 to 5 are views of a
1 shows a segment with the
The body of the
The body of the
2 shows a front side and a rear side of one connecting
The connecting
When the mold for forming the segment is installed, the connecting
3 shows the shape of the
4 shows the shape before the
Insert the connecting
FIG. 5 is a view showing that the bolt fastening is completed at the connecting portion of the
6 is a perspective view of an open
Actually, the concrete was filled in the joint material. However, the concrete was transparently treated to show the shape of the bolt inside the joint material.
The
7 to 8 are views of the I-
7 is a perspective view of the I-
The connecting member is an I-shaped member having the same shape as the end surface of the segment and has an
8 is a front and rear view of the I-
8 (a) shows the
The configuration including the
8 (b) and 8 (c) show the shape before the connection at the connecting portion of the segment having the I-
The connecting plate (157) is attached to the flange and the bumper plate, respectively, and is fixed by a nut.
9 to 11 are views of the embedded I-
Fig. 9 is a perspective view of the
The connecting
The connecting
10 shows a state before connection of the embedded I-shaped
11A and 11B show a state after the connection of the embedded I-shaped
12 is a cross-sectional view showing a segment having a rectangular connecting
12 (a), the
When the segment having the embedded I-
Figs. 13 to 14 show cross-sectional shapes of segments applicable to both the post-assembly tension method and pre-assembly tension method,
Fig. 13 (a) is a schematic diagram of a longitudinal sectional view of a segment, and Fig. 13 (b) is a hollow box-shaped cross section.
14 (a) is a schematic diagram of a segment longitudinal cross-sectional view, and Fig. 14 (b) shows a general I-shaped cross-sectional shape.
The following describes typical connecting materials applicable to the pre-assembly tension method.
15 to 23 are views of the double I-
15 to 16 are perspective views of a segment having a double I-type connector for a pre-assembly tension method.
15 shows a perspective view of the
The body of the sideward spacer segment is a reinforced concrete (203), and fixation ports (104, 105) capable of fixing a steel wire are formed at one end and a double I-type connection material (210) made of steel at the other end.
16 shows the
The body of the point segment and the center segment is reinforced concrete (202), and both ends are provided with a double I-type connecting material (210) made of steel.
15 and 16, in the method of manufacturing a segment to which the
The reinforcing steel rod and the sheath pipe are installed and the connecting
17 is a perspective view of the connecting
The connecting
Figs. 18 and 19 show the connection before and after connection of the double I-
Figure 18 is a view of the connection between the
(a) is a sectional view of the coupling member. Since the inner space surrounded by the
19 is a cross-sectional view of the connection between the
(a) is a sectional view of the coupling member. Align the connecting
20 is a two-span continuous beam-tightness flow chart of a segment having a double I-
FIG. 21 is a cross-sectional side view of the double I-
FIG. 22 shows various span applications of segments with the pre-assembly tensioning joints 210, 225, and 226. (a) is a two-span application of a segment having the double I-
21 and 22 (b), the concept of introducing a slanting cross-section into the connecting member is applicable to all the connecting members used in the present invention.
23 is a perspective view of the double I-
The concept of introducing a planar warp
Hereinafter, the
24 to 25 show a double I-
25 shows the connection of the
Then, the bottom plate concrete is poured and the secondary steel wire is continuously inserted into the entire girder through the
26-27 illustrate a perspective view of a connection segment and a connection method for a
26 is a perspective view of the connecting
Fig. 27 is a schematic diagram of a connection method of segments in the case of continuous span of two spans. Fig. (a) shows a
The
Figs. 28 to 31 show a perspective view of the box-shaped
The box-shaped connecting
Fig. 30 shows that the central segment 261 (see Fig. 29) with the box-shaped linking
FIG. 31 is a perspective view of a ramen bridge application using the
32 to 33 illustrate an embedded double I-
34 to 35 illustrate an embedded I-
Figure 36 shows that the
The drawings of the above embodiments are merely illustrative of the basic form of the connector necessary for explaining the present invention.
The present invention relates to a connecting member and a connecting method for connecting a segment made of a concrete and a segment, in which a connecting member made of a steel material is used for connecting a segment and a segment, and a bolt is used for connecting the connecting member and the connecting member It corresponds to the feature of the present invention. However, even if the connection between the connection members is replaced with welding instead of a bolt, it is also within the scope of the present invention, since any person skilled in the art can easily access it.
Although the above embodiment has been described by taking a PSC girder suitable for using the connecting material of the present invention as an example, it is considered that a simple and reliable connection can be made when using the connecting material between various precast products.
Therefore, the scope of the present invention should not be construed as being limited to the above embodiments, and the technical spirit of the present invention is included in the scope of the present invention.
100, 101 - Segment for tension method after assembly
110 - Rectangular connector for tensioning after assembly
111 - Top plate
112 -
113 - bottom plate
114 - Blockade
115 - Volts
116, 117 - connecting plate
118 - Bolt hole
120 - Sheath tube
121 - Sheath hole
200, 201, 206 - Segment for tension method before assembly
204, 208 - Steel wire fixture
210 - Double I type connector for strain relief before assembly
Claims (8)
The connecting member
An upper plate and a lower plate made of steel, at least one baffle plate, and a blocking plate formed at a right angle with the segment;
For bolted connection with adjacent segments to be connected, bolt holes are respectively formed in the upper and lower plates and in the bumper plates;
When the mold is formed for the segment, the mold is installed at the end of the segment together with the mold; A pre-cast segment-to-segment steel joint member
In order to integrate the connector and the segment,
A plurality of tension bars for tension and compression resistance are installed on the inner side of the barrier plate contacting the concrete of the segment by welding or the like perpendicular to the barrier plate;
A shear connection member such as a stud is installed on the inner side and the bumper side of the upper plate and the lower plate of the connecting member contacting the concrete of the segment by welding; A pre-cast segment-to-segment steel joint member
The cross-
Having a double I-shaped cross section in the form of a quadrangle or an arrangement of two I-type or I-type;
The side surface of the link member
The upper and lower surfaces are horizontal, or the upper surface is horizontal and the lower surface has an inclined cross-sectional shape;
The planar shape of the linking member,
Parallel straight lines, but parallel straight lines in the curved direction when applied to curved bridges; A pre-cast segment-to-segment steel joint member
Depending on the shape in which the connecting member is provided at the end of the segment,
A shape in which the connecting member surrounds an end of the segment; or,
A shape in which a part of the connecting member is embedded inward at the end of the segment; or,
A shape in which only a part of the upper plate and a part of the lower plate of the link member surround the upper and lower surfaces of the segment end; A pre-cast segment-to-segment steel joint member
In other words, it can be classified into a tension method after assembly and a post tension tension method in which a steel wire is directly tensioned and fixed to the segment by post tension after concrete curing in manufacturing the segment.
The connecting member, which is required for applying the post-assembly tension method,
To ensure the continuity of the steel wire connection with the adjacent segment to be connected, a hole for connecting the sheath pipe to the front surface of the joint member or exposing the sheath pipe itself; And
The coupling member, which is required for applying the pre-assembly tension method,
Having a steel wire fixture for fixing the steel wire and fixing the front surface of the joint member so that the segment can have a self-prestressing effect; A pre-cast segment-to-segment steel joint member
At the time of fabricating the connector,
A bolt hole is formed in the connecting member and a bolt is inserted therein if necessary.
A bolt hole positioned in the cross-section of the connecting member to be filled with concrete afterward; and,
A bolt hole at a position where the inside of the end surface of the connecting member is closed by the upper and lower plates and the bumper plate of the connecting member when the segment is connected to the segment; Inserting a bolt outwardly from the inner side of the cross-section of the connecting member, and preventing the bolt head from being moved by tag welding to the connecting member; A pre-cast segment-to-segment steel joint member
In the case of the connecting material necessary for applying the post-assembly tension method,
1. A method for connecting a segment and an end of a segment with the linking member,
Installing the connecting material at an end of the segment, and pouring and curing the concrete;
Installing a connecting plate on the upper plate, the lower plate, and the bumper plate of the connecting member to connect the segments to be connected to the segments provided with the connecting member, and inserting and tightening bolts and nuts; Respectively,
When the connecting member having a shape in which a part of the connecting member described in claim 3 is connected is cemented by placing a concrete in the connecting part so that the connecting part is not exposed to the outside, And connecting the pre-cast segments to each other.
In the case of the connecting material having the steel wire fixing holes necessary for applying the pre-assembly tension method,
1. A method for connecting a segment and an end of a segment with the linking member,
Installing the connecting material at an end of the segment, and pouring and curing the concrete;
Inserting a steel wire into the sheath tube of the segment provided with the connecting member to tense and fix the steel wire;
Attaching a connecting plate to the upper plate, the lower plate, and the bumper plate of the connecting member to connect the segment to be connected with the segment, and inserting and tightening bolts and nuts; Respectively,
When the connecting member having a shape in which a part of the connecting member described in claim 3 is connected is cemented by placing a concrete in the connecting part so that the connecting part is not exposed to the outside, And connecting the pre-cast segments to each other.
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KR1020130060045A KR20140139703A (en) | 2013-05-28 | 2013-05-28 | Steel Connector Between Precast Segments and Connection Method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107604819A (en) * | 2017-09-14 | 2018-01-19 | 中铁第四勘察设计院集团有限公司 | A kind of straddle type monorail rail tracks erection method using transition apparatus |
CN108660912A (en) * | 2017-03-31 | 2018-10-16 | 比亚迪股份有限公司 | Precast pier, track support component and its manufacture installation method |
CN108660910A (en) * | 2017-03-31 | 2018-10-16 | 比亚迪股份有限公司 | Precast pier, track support component and its manufacture installation method |
-
2013
- 2013-05-28 KR KR1020130060045A patent/KR20140139703A/en not_active Application Discontinuation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108660912A (en) * | 2017-03-31 | 2018-10-16 | 比亚迪股份有限公司 | Precast pier, track support component and its manufacture installation method |
CN108660910A (en) * | 2017-03-31 | 2018-10-16 | 比亚迪股份有限公司 | Precast pier, track support component and its manufacture installation method |
CN107604819A (en) * | 2017-09-14 | 2018-01-19 | 中铁第四勘察设计院集团有限公司 | A kind of straddle type monorail rail tracks erection method using transition apparatus |
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