KR20140043550A - Transferbay stanby steel plate management system for cutting - Google Patents

Transferbay stanby steel plate management system for cutting Download PDF

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KR20140043550A
KR20140043550A KR1020120105854A KR20120105854A KR20140043550A KR 20140043550 A KR20140043550 A KR 20140043550A KR 1020120105854 A KR1020120105854 A KR 1020120105854A KR 20120105854 A KR20120105854 A KR 20120105854A KR 20140043550 A KR20140043550 A KR 20140043550A
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steel
transbay
management system
cutting
crane
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KR1020120105854A
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Korean (ko)
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김현철
이석현
김주영
임병석
유지헌
임래수
김호경
허주호
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에스티엑스조선해양 주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B39/00Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B39/02Feeding or supporting work; Braking or tensioning arrangements, e.g. threading arrangements
    • B21B39/04Lifting or lowering work for conveying purposes, e.g. tilting tables arranged immediately in front of or behind the pass
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0637Strategic management or analysis, e.g. setting a goal or target of an organisation; Planning actions based on goals; Analysis or evaluation of effectiveness of goals
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The present invention relates to a transbay cutting standby steel management system, and more particularly, to efficient steel management before cutting of the transbay cutting standby steel management system linked with the steel loading management system, pretreatment system, cutting system, ERP system.
The transbay cutting steel management system of the present invention is a steel loading management system for loading the steel required for the production of the vessel by crane, line, block, series for each individual file, and manages the loaded steel information accordingly, the steel A pretreatment system that performs a pretreatment operation on the basis of the steel information on the steel transferred from the load management system, a transbay cutting standby steel management system and the transbay cutting, which are placed on individual files to cut the steel transferred from the pretreatment system. A steel processing process management system including a cutting system for cutting steel transferred from an atmospheric steel management system, wherein the transbay standby steel management system is connected to an ERP system to provide status data of steel in each steel processing process management system. A database that stores Establishing an efficient steel jeokchi plan for cutting input of the steel in conjunction with the group database to include a transformer bay server that performs interworking with the feedback function of the other departments.
According to the transbay cutting steel management system of the present invention, the target steels distributed in the transbay steel piles can be quickly calculated by calculating the shortest number of operations of the crane to assemble one target steel pile in order to schedule the steel file cleaning operation. It is possible to provide a crane optimal working route that guides the collection efficiently.

Description

Transbay stanby steel plate management system for cutting}

The present invention relates to a transbay cutting standby steel management system, and more particularly, to the effective steel management of the transbay cutting standby steel management system interlocked with the steel loading management system, pretreatment system, cutting system, ERP system.

After pretreatment of steel, according to the cutting schedule, a waiting place, that is, a stockyard, that is stacked and managed to put steel in the cutting site is required. This space is commonly referred to as a transbay in a shipyard.

In general, as shown in Figure 1, the steel transported through the steel storage management system and pre-treatment plant of the steel storage is piled in the transbay as the impending cutting input is required for the filing operation to bind the steels of the same property, It is important to establish an efficient loading plan to place the steel close to the site where the steel is applied.

A technology related to such steel loading management system is disclosed in Korean Unexamined Patent Publication No. 2010-0131701 (A real-time steel management system and method using a magnetic crane and a conveyor).

2, the crane moving unit 110 for lifting and unloading the steel by using magnetic power; A conveyor moving part 120 for moving the steel material unloaded from the crane moving part 110 to a specific position by using a conveyor; An input device that receives the information of the steel from the outside and inputs or receives location information for moving the steel from the user; And storing the steel information received from the input device 130 in a steel database, or storing the steel moving position information received from the crane moving unit 110 in a file database, or transferring the information from the conveyor moving unit 110. Provides a configuration comprising a; integrated database (DB) server 140 for storing and managing the received steel moving position information in the conveyor database.

In addition, the movement of steel materials between piles in the transbay is very frequent due to the cutting and inputting of cutting stations (in-house cutting boards and external cutting boards), which can be changed from time to time according to the production process status.

In particular, a lot of worker hours are put into management to manage the steel history such as steel received through conveyors, steel pile piled up, and steel input to internal and external cutting sites.

In order to manage the steel piles in the transbay, the work manager establishes daily daily loading plans for the steel piles close to the cutting site to be put in accordance with the steel line, block, cutting series and cutting schedule. Exchange the necessary information by wire or mail to share the current steel file status.

The steel worker, along with the crane operator, manages all the steel entering and leaving the transbay and the residue after cutting to check the work history of the transbay steel pile and the temporary steel pile at the cutting site, and the efficient transbay steel management performed by these workers. Will greatly affect the cutting schedule.

The steel worker writes the transfer contents by hand every time the steel transfer works and updates the stock loading status at the same time before the work shift.

Therefore, the wrong steel loading information can be input by mistake of the operator, and the time required to update the steel loading status manually is excessively generated.

In addition, the post-department departments that require the cutting-waiting steel status of Transbay are inquiring by wire or e-mail every time to check the stock loading status.

Therefore, when the steel transfer is made incorrectly due to human error between workers, the task of finding and correcting the misplaced steel after a certain time inevitably occurs.

The work manager compares the pretreatment plan with the cutting schedule and the steel information of the ERP system to establish the transbay load plan, and determines the location of the pile pile of incoming steel, and also computerizes most of the time in preparing and delivering the established work plan. Is not happening.

Therefore, excessive judgment time for optimal placement is put into practice and practical inefficient work planning and management is being made.

In addition, the marking company marks the location of the pile pile previously planned for the steel by hand so that the crane worker can check it every time the pretreated steel is introduced into the transbay.

When the destination marking is completed, frequent human errors occur in moving the pile pile by the crane worker, causing problems such as steel damage and loss.

In addition, when the steel is shipped, the export worker manually writes the shipping information to the previously printed outing area, and checks the steel weight and quantity directly at the outgoing place by using the calculator to adjust the trailer capacity (about 25 tons). I am working.

In particular, in the case of wide (large) steels, if a single sheet is included, an extra amount must be paid when getting on the trailer. Due to limitations, the optimal placement of wide steels is not possible.

In addition, in order to effectively insert the steel to be cut into the cutting site, the steel inputted according to the ship's construction schedule needs to be stored in one transbay steel pile.

However, because the steel is loaded in transbay in the order of receiving the pretreated steel, it is often piled randomly in several steel piles.

In addition, even though the steel pile pile is managed by establishing a reasonable steel pile work plan, considerable judgment and working time are required in the process of collecting and arranging the steel due to the urgent steel request from the cutting site and the change of the cutting schedule.

And during the steel pile cleanup, the crane can not perform the receiving work at the same time can adversely affect the productivity of the associated post-process.

In general, steel load management system processes data through a wireless communication network in a series of processes, the crane does not directly process the state data received from the controller. In other words, if it is different from the system's wireless communication protocol TCP / IP, the access is directly restricted to the server-side local DB on the crane side.

Therefore, the data of all cranes are received and collected by the server through an arbitrary wireless communication network, and each steel event is calculated and driven by interlocking the data with the local DB of the server. As a result, the amount of communication handled by the wireless communication module increases, and wireless communication overload frequently occurs, causing a failure in server collecting crane data.

In addition, when the server side performs data processing operation that tracks the crane status using all the crane data, if the data throughput is large, system down occurs due to the system load.

Therefore, in order to solve the inefficiency of the transbay operation and the problems of the existing system, an integrated management system that can effectively plan and operate the transbay standby steel management process after pretreatment is required.

In order to solve the above problems, the steel loading management system, the pretreatment system, the cutting system, and the ERP system is connected to the transbay cutting steel management system equipped with a path calculation module for storing and arranging steels in the transbay storage yard. It provides a transbay cut-waiting steel management system that indicates the shortest working path that can efficiently and quickly reduce work time.

Transbay cutting steel management system of the present invention for solving this problem is to load the steel required for the production of the vessel by using a crane for each line, line, block, series for each steel and steel material management accordingly Load management system, pre-treatment system that performs the pre-treatment work on the basis of the steel information transported from the steel loading management system, transbay cutting steel management to place in the individual file to cut the steel transferred from the pre-treatment system A steel processing process management system comprising a system and a cutting system for cutting steel transferred from the transbay cutting steel management system, wherein the transbay cutting steel management system is connected to an ERP system to manage each steel processing process. Status data of steel in the system It includes a database for storing the interbay and the TransBay server to establish an efficient steel loading plan for cutting input of the steel in conjunction with the database to perform the interworking and feedback function with other departments.

Here, the transbay server is provided with a path calculation module using the work plan according to the existing steel loading information of the operating program module based on the state measurement result data of the crane transmitted from the controller to the path calculation module is the shortest of the steel stacked Specify the working path.

In addition, the shortest working path of the designated steel is a moving profile in which the height or the sum of the heights of the stacked steel is minimized.

In addition, the transbay server tracks the real-time position of the steel transmitted from the conveyor, magnetic crane, trailer and aggregates the work history and the controller processes the magnetic crane position and the work history and the database to the database of the transbay server Send the processed work history and display the real-time work history graphically.

In addition, the TransBay server distributes the operation program that provides steel loading plan, steel file cleanup plan, transbay steel file inquiry function to related departments, and receives and receives steel deposit work and export steel reservation management function. A program is used to manage the steel entering and leaving Transbay.

In addition, the transbay cutting steel management system using a magnetic crane to move the exported steel to the trailer, grasp the starting signal of the trailer to extract the steel data and timing to be transported and the data of the transbay cutting steel management system Link and extract the extracted data with the base.

In addition, the access of the trailer is installed at least one of the image sensor, proximity sensor or weight sensor in the trailer area to check the access of the trailer.

According to the transbay cutting steel management system of the present invention, by calculating the shortest number of operations of the crane for assembling a single steel file in order to schedule the steel file cleanup work, the target steels distributed in the transbay steel file It is possible to provide a crane optimal work route which guides the collection efficiently.

In addition, according to the trans-bay cutting steel management system of the present invention, by applying a scheduling algorithm to guide the wide width of the steel in a single steel pile in advance through the scheduler to increase the efficiency of loading on the trailer during the loading operation and trailer The freight cost can be reduced.

In addition, according to the transbay cutting steel management system of the present invention, it is possible to aggregate the work history by tracking the real-time position of the steel conveyed from the conveyor, crane, trailer.

1 is a conceptual diagram showing a system in which the steel is entered through the transbay according to the prior art;
2 is a schematic configuration diagram of a real-time steel management system using a magnetic crane and a conveyor according to the prior art;
3 is a block diagram of a steel processing process management system including a transbay standby steel management system according to the present invention;
4 is a conceptual diagram of the transbay cut-waiting steel management system according to FIG.
FIG. 5 is a diagram illustrating a method of calculating a shortest path according to a path profile by the path calculating module according to FIG. 3; FIG.
6 is a conceptual view showing the operation relationship of the operating program (scheduler), the transbay monitoring program, the loading and unloading program and the crane monitoring program of the transbay cutting standby steel management system according to the present invention;
FIG. 7 is a conceptual diagram illustrating a transbay cutting steel management system according to the present invention for performing an automatic carrying out work instruction using a trailer access sensor and an operation program (scheduler); FIG.
8 is a conceptual diagram of a steel transceiving and processing process by the transbay cutting steel management system according to the present invention through a database linkage;
9 is a conceptual diagram illustrating a transbay cut steel management system according to the present invention to perform a wireless data communication process;

Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

3 is a block diagram of a steel treatment process management system including a transbay standby steel management system according to the present invention.

The entire process includes a steel processing process management system 200 and an ERP system 400, and the steel processing process management system 200 includes a steel loading management system 210, a pretreatment system 220, and a transbay cutting standby. Steel management system 240 and cutting system 250 is configured to include.

Steel processing process management system 200 is composed of a plurality of management and processing systems for managing and processing the steel required for the production of the vessel is connected to enable data communication through a wired / wireless communication network.

The steel loading management system 210 loads the steel required for the manufacture of the vessel by the crane 230 and loads the steel, the block, the series (cutting step), the cutting schedule for each individual file 510, and the accumulated steel information accordingly. Manage it.

The steel loading management system 210 uses the integrated DB (database: not shown) provided in the steel loading management system 210 for the location, weight information of the magnetic crane and the position information of the conveyor, and the steel and the file. It tracks and manages the moving steel when moving the steel to the pretreatment plant in real time, and loads the steel by line, block, and series by using magnetic crane for each file located in the steel storage. Manage.

The pretreatment system 220 performs a pretreatment on the basis of the steel information on the steel transferred from the steel loading management system 210, and the steel material transferred from the steel loading management system 210 will be described later based on the steel information. In order to establish a stockpile plan in the transbay stockyard 500, a pretreatment operation such as marking the upper surface of the steel is performed.

The transbay cut-off process management system 240 loads the individual piles 510 to cut the steel transferred from the pretreatment system 220, and the cutting system 250 cuts off the transbay cut-off steel management system 240. Cut the transferred steel.

The transbay cutting steel management system 240 includes a plurality of cranes 230, a controller 235, a transbay server 236, and a database 237. A plurality of programs and a plurality of programs stored in individual files 510 located in the transbay stockyard 500 to be described later and performing functions such as real-time monitoring, incoming and outgoing management, etc. are stored to cut the transferred steels. It has a plurality of modules.

The cutting system 250 is a process of cutting the steel transferred from the transbay cutting-waiting process management system 240 and is divided into an internal cutting board (cutting machine) and an external cutting board (cutting machine) according to the cutting place.

The transbay server 236 performs an operation program (scheduler) on an operating program module (not shown), a transbay monitoring program on a transbay monitoring module (not shown), an input / output program on an input / output module (not shown), and a path operation. The module 236a is equipped with a path computation program.

In addition, a control unit (not shown) of the crane 230 is provided with a crane monitoring program.

The transbay server 236 establishes a work plan through an operation program of an operation program module and sets a shortest work path (work count) based on location information utilizing existing steel loading information on the database 237 (work instruction). The operating program (scheduler) has a function to support the efficient steel loading plan for cutting input.

In addition, the transbay server 236 is installed in the transbay yard 500 and has a path calculation module 236a, the state of the crane 230 transmitted from the controller 235 installed in the transbay yard 500 Based on the measurement result data, the shortest working path of the steel material is specified.

The work order of the determined shortest work path is represented by a graphical user interface (GUI) in a program of a controller (not shown) provided in the crane 230 by using the wireless communication network of FIG. 9 to be described later.

FIG. 4 is a conceptual diagram of a transbay cutting steel management system according to FIG. 3, FIG. 5 is a diagram illustrating a method of calculating a shortest path according to a path profile by the path calculation module of FIG. 3, and FIG. The conceptual diagram illustrates the operational relationship between the operation program (scheduler), the transbay monitoring program, the loading and unloading program and the crane monitoring program of the transbay cutting steel management system according to the present invention.

4 to 6, the transbay cutting steel management system 240 is connected to the ERP system 400 and stores a database for storing state data of steels transmitted from the respective steel processing process management systems 210, 220, and 250. 237, in conjunction with the database 237 to establish an efficient steel loading plan for cutting input of steel, the transbay server 235 to perform the linkage and feedback function with other departments, a plurality of moving and stacking steel Two cranes 230 and a controller 235 for transmitting a command to control the steel data and crane operation to the crane (230).

Here, the transbay server 236 may be integrated or separated, including the database 237.

The controller 235 is installed outside or adjacent to the inside of the transbay stockyard 500 appropriately for wired / wireless communication with a control unit (not shown) of the magnetic crane 230 of the transbay stockyard 500. 230 moves left, right (X-axis direction), front and rear (Y-axis direction), and up and down (Z-axis direction) by the crane 230 in order to deposit steel materials on the individual piles 510.

Referring to FIG. 5, the top view shows a state in which steels A, B, C, D, E, F, G, and H are stacked on individual piles 510 of the transbay storage 500. The figure below is a side view.

For convenience of explanation, only one case is described below, but more complicated movement paths may exist.

The height of each steel material is A = B = C = h, D = E = F = 2h and G = H = 3h. If the magnetic crane 230 performs the work of moving the A steel to the Z pile, first, the magnetic crane 230 may obtain two moving paths P0 and P1 for transferring the A steel to the Z pile.

The P0 movement path is the magnetic crane 230, after adsorption-fixing and fixing the A steel, moves to L2 higher than 2h by a predetermined height, moves by L1, and then moves by L2 and then accumulates in the Z pile, and the P1 movement path is the magnetic crane 230 A. After fixing the steel by adsorption, it is raised to H1 higher than 3h and moved by L2.

Therefore, P0 = L1 + H2 + L2, P1 = H1 + L2 + L1, and H1> H2, so PO <P1.

The path calculation module 236a is provided with a path calculation program and is transferred to the path calculation module 236a from the controller 235 using a work plan according to existing steel loading information of the operating program module of the transbay server 236. The shortest working path of the steel material which is deposited based on the state measurement result data of 230 is specified.

The shortest working path of the designated steel is the shortest working path of the steel generated by calculating and selecting the height H1 or the movement profile P0 of which the sum of the heights is minimized.

6 is a view conceptually showing the operational relationship between the operation program (scheduler), the transbay monitoring program, the loading and unloading program and the crane monitoring program of the transbay cutting standby steel management system according to the present invention.

Referring to FIG. 6, the transbay server 236 includes the above-described operating program (scheduler), a transbay monitoring program, and a loading / unloading program, and the crane monitoring program is provided in the crane 230 or the magnetic crane 230. .

The operation program (scheduler) has a function to support the establishment of an efficient steel loading plan for cutting input, and has the function to enable optimal schedule interworking and establishment by distributing to other departments for steel data inquiry That is, to establish the optimal crane work plan through the ability to check the steel information (line, block, cutting series, cutting schedule) quickly and intuitively and make quick feedback with other departments in order to establish the optimal schedule. With functions.

Transbay server 235 having a plurality of programs described above is responsible for monitoring the entire transbay, and tracks the real-time location of the steel transmitted from the conveyor (proximity sensor), magnetic crane (composite sensor), trailer (camera) Compiling the work history, the controller 235 processes the position of the magnetic crane 230 and the work history, and the processed work history to the display unit (not shown) of the transbay server 235 Display graphically.

The crane 230 having a crane monitoring program processes the crane position and the work history and transmits the data to the database 237 to provide a crane worker with a real-time work history graphically.

In addition, the TransBay server 235 is provided with an operation program to support and / or manage the management of the steel stockpile plan and the steel file cleanup plan, and in addition, by providing a transbay steel file inquiry function to other related departments by authority. Can be distributed and used.

The transbay server 235 is provided with a loading and receiving program to manage steel incoming and outgoing from the transbay through the steel stocking operation and export steel reservation management function, and also can be immediately corrected after confirming the sudden loading errors in the field Provide a user interface.

The Transbay monitoring program is described later.

FIG. 7 is a conceptual view illustrating a transbay cutting steel management system according to the present invention for automatically carrying out a work instruction using a trailer access sensor and an operation program (scheduler).

Referring to FIG. 7, the steel unloading operation is generally performed in a manner of loading steel on a trailer by a crane 230, and in the case of a transbay, a single unloading area is designated as a trailer entry area and thus trailer is used in this area. Build an image sensing system to check the information of the vehicle to obtain physical information such as trailer access and trailer serial number, and the information is pre-established in the export plan database in the transbay standby steel management system 240 In contrast, the corresponding unloading work orders can be automatically given to the crane operator.

FIG. 8 is a conceptual diagram illustrating a steel storage and receiving process of a transbay cutting steel management system according to the present invention through a database 237 linkage.

Referring to FIG. 8, when the steel is received into the transbay storage 500, the transbay standby steel management system (transbay system 240) is a marking DB of the upper marking system after the steel pretreatment (marking DB of the pretreatment system). ) And automatically extract the incoming data and timing of the steel being moved to the transbay through the conveyor, and interlocks and receives the transbay steel database 237 and the extracted data.

As a countermeasure, when the received steel material data does not normally interwork, the marking number may be recognized by the camera equipment of the standby pile crane 230 and then interlocked with the transbay steel database 237.

In addition, when the steel is shipped to the outside of the transbay (outdoor), the transbay cutting steel management system 240 uses the magnetic crane 230 to move the unloaded steel to the trailer, and when the checkout of the transport is completed, the trailer By grasping the start signal of the steel data and timing to be automatically extracted and the database 237 and the data of the external (outdoor) system by interlocking with the data received or shipped.

At this time, the access of the trailer can be installed at least one of the image sensor, proximity sensor or weight sensor in the trailer zone to check the access of the trailer, thereby interlocking the history of the steel material can be linked from the DB of various management systems.

Transbay cutting steel management system 240 of the present invention has a data processing method between the transbay server 236 and the crane 230 using a real-time steel management function and wireless communication in the transbay as follows: In order to track the steel history of the crane 230, the conveyor and trailer state data is collected and analyzed.

At this time, the transbay cutting steel management system 240 is built on the condition tracking module of the crane 230 and the conveyor and adds an encoder, a laser sensor, a load cell, etc. to monitor the magnetic crane 230 in a restricted area of the factory. Can be utilized as

 The steel data is separately managed by a database in a local server (including a control unit) of the crane 230, and in the case of the determined data, the upper server (trans bay server) and the corresponding steel database are linked.

Based on the functions configured in the transbay cutting steel management system 240, it is possible to configure and operate a variety of operating functions specific to the detailed process for steel management program, and in the transbay cutting steel management system 240 is large 3 Branch operation functions are required and the detailed specifications are as follows.

First, the steel real-time monitoring function to determine the current state of the transbay by receiving the state data such as the steel database 237 and the crane 230, conveyor, trailer, mobile truck through a wired or wireless communication method.

For monitoring, the movement status of the steel can be tracked by a calculation algorithm specialized for each vehicle.

This allows the transbay to see in real time the movement of all steel produced by magnetic cranes (or cranes), conveyors and trailers via a graphical user interface.

At this time, the Transbay monitoring program includes the absolute position of the magnetic crane 230, the number of steels held by the magnetic crane, the movement state of the conveyor, the configuration and state of each cut-off steel pile pile, the state of the trailer, the work schedule, the work history, and the like. It includes.

In addition, the transbay monitoring program provides a graphical interface based on the actual transbay map to access the database 237 of the transbay standby steel management system 240 so that managers and operators can understand the work plan status and problems. .

The crane monitoring program is based on the measurement result data of the state (driving, traversing, height, weight, etc.) of the crane 230 acquired from the controller 235 of the crane 230 (for example, steel 2). Long lift up-> steel 2 shift-> steel 1 lift down-> steel 1 lift down) is processed through the operation judgment algorithm of the control unit (not shown) provided in the crane 230.

In order to synchronize the processing result with the information of the database 237 and the processing result of the database 237 at every moment, the wireless communication is performed in real time with the transbay server 240 in the same manner as in FIG.

The transbay monitoring program receives the state (driving, traversing, height, weight) and work result data of the crane 230 through a crane monitoring program and real-time wireless communication and expresses it through the GUI.

In addition, the transbay monitoring program receives the steel movement signal on the conveyor in the workshop including the conveyor to process the conveyor operation history through the operation determination algorithm of the control unit (not shown) of the crane 230 and output the result of the database 237. ).

The steel state data on the database 237 and the transbay monitoring program are continuously synchronized to provide a graphical representation of the real-time monitoring environment to the user.

In other words, the TransBay monitoring program provides real-time visibility into the working status of all operating equipment on the transBay and the movement and location of the steel.

Second, the transbay operation function can be used for the steel loading plan through the operation program (scheduler) for the steel loading plan for all steels operated in the transbay and the steel file cleaning.

At this time, in order to establish the optimal steel loading schedule, it provides an interface that can search / compare the data necessary for the schedule establishment such as the preprocessing work order, which is a transbay work and the cutting schedule, which is a post work.

In particular, it calculates the shortest working frequency (working path) of the crane to assemble one target steel file to schedule the steel file cleanup operation, so that the target steels distributed in the transbay steel file can be quickly and efficiently collected. To provide the optimum working route for the crane.

In addition, by applying a scheduling algorithm that induces wide steel to be loaded in one steel file in advance through the scheduler, it is possible to increase the efficiency of loading on the trailer during the unloading operation and to reduce the trailer freight cost.

TransBay operating programs can be distributed in the form of client programs to all associated workplaces that require TransBay status information, categorized by access rights.

Third, the steel loading and receiving management function can easily check and manage the status and location of all steels entering and leaving based on Transbay using various smart devices such as tablet PCs, PDAs, and smart phones.

The warehouse management program installed in the device should guarantee intuitiveness to the administrator through a graphical user interface, and can be configured to efficiently manage steels through various modes.

Receipt management function is to configure the transbay database by inputting various information of received and processed steel automatically and manually.

In addition, it is possible to extract information about the planned steel from the integrated server, such as ERP system for the convenience of steel stock.

The export reservation management function supports the establishment of the export plan for the received and confirmed steel and the management function for the shipped steel.

In particular, when taking out the trailer, it is possible to schedule the carrying out work by individual steel unit in order to take into account the limiting load (25t) on the trailer.

The steel search and correction function provides an interface to access the Transbay database to quickly search and modify the steel you are looking for.

FIG. 9 is a conceptual diagram illustrating a wireless bay communication process of a transbay cutting steel management system according to the present invention.

9, the data processing method between the transbay server 235 and the crane 230 using the wireless communication of the present invention is a TCP / IP protocol when configured as a wireless LAN through a wireless access point (AP) of a wireless network. A control unit (not shown) of the crane 230 may directly access the transbay database 237 through the data processing process.

The crane 230 may directly process the state data received from the controller 235 because the crane 230 may directly access the steel database 235 through wireless communication.

Accordingly, each crane 230 collects state data, directly calculates its own steel event, tracks the work history, and transmits only the work result to the transbay server 236.

Therefore, it is possible to reduce the communication load between the crane and the transbay server, and furthermore, to obtain the effect of distributing the computational work focused on the transbay server 236, thereby securing the reliability of the system.

In addition, by changing the communication method, high-capacity data such as work orders or image processing processing including graphics may be transmitted and received in real time through the communication processor using an improved communication speed.

200: steel processing process management system 210: steel loading management system
220: pretreatment system 230: crane
235 controller 236 transbay server
236a: path operation module 237: database
240: Transbay cutting steel management system
250: cutting system 500: transbay stockyard 510: individual files

Claims (7)

Steel loading management system that loads steel required for the manufacture of ship by crane, block, and series for each file and manages the loaded steel information according to each file using crane, and the steel information transferred from the steel loading management system. A pretreatment system for performing a pretreatment operation based on the base, a transbay cut-off steel management system that fits into individual files for cutting the steel transferred from the pretreatment system, and a steel cut from the transbay cut-waited steel management system In a steel processing process management system including a cutting system,
The transbay standby steel management system is connected to the ERP system and a database for storing the state data of the steel of each steel processing process management system, and in conjunction with the database to establish an efficient steel loading plan for cutting input of steel Transbay cutting steel management system, characterized in that it comprises a transbay server that performs a linkage and feedback function with other departments.
The method according to claim 1,
The transbay server includes a path calculation module and uses a work plan according to the existing steel loading information of the operating program module, and the shortest work path of the steel loaded based on the state measurement result data of the crane transmitted from the controller to the path calculation module. Transbay standby steel management system characterized in that the designation.
3. The method of claim 2,
The shortest working path of the specified steel is a transbay standby steel management system, characterized in that the movement profile is minimized the height or the sum of the height of the stacked steel.
The method according to claim 1,
The transbay server tracks the real-time position of steel transmitted from conveyors, magnetic cranes and trailers and aggregates the work history, and the controller processes the magnetic crane position and the work history and processes the processed data into a database of the transbay server. Transbay cutting steel management system, characterized in that the transmission of the job history and displaying the real-time job history graphically.
5. The method of claim 4,
The TransBay server distributes the operation program that provides the steel loading plan, the steel file cleanup plan, and the transbay steel file inquiry function to related departments, and executes the loading and unloading program with the steel stocking operation and the export steel reservation management function. Transbay standby steel management system, characterized in that for managing the steel entering and leaving the transbay using.
The method according to claim 1,
The transbay cutting steel management system uses a magnetic crane to move the exported steel to the trailer, and then grasps the starting signal of the trailer, extracts the steel data and timings, and extracts the database of the transbay cutting steel management system. Transbay cutting steel management system, characterized in that for interlocking the extracted data and shipping.
8. The method of claim 7,
The entry of the trailer is transbay cut steel management system, characterized in that to install the at least one of the image sensor, proximity sensor or weight sensor in the trailer zone to check the access of the trailer.
KR1020120105854A 2012-09-24 2012-09-24 Transferbay stanby steel plate management system for cutting KR20140043550A (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020120105854A KR20140043550A (en) 2012-09-24 2012-09-24 Transferbay stanby steel plate management system for cutting

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KR20140043550A true KR20140043550A (en) 2014-04-10

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