KR20140043550A - Transferbay stanby steel plate management system for cutting - Google Patents
Transferbay stanby steel plate management system for cutting Download PDFInfo
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- KR20140043550A KR20140043550A KR1020120105854A KR20120105854A KR20140043550A KR 20140043550 A KR20140043550 A KR 20140043550A KR 1020120105854 A KR1020120105854 A KR 1020120105854A KR 20120105854 A KR20120105854 A KR 20120105854A KR 20140043550 A KR20140043550 A KR 20140043550A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 321
- 239000010959 steel Substances 0.000 title claims abstract description 321
- 238000005520 cutting process Methods 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 claims abstract description 43
- 238000012545 processing Methods 0.000 claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000007726 management method Methods 0.000 claims description 101
- 238000004364 calculation method Methods 0.000 claims description 9
- 238000005259 measurement Methods 0.000 claims description 5
- 239000000284 extract Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000004140 cleaning Methods 0.000 abstract description 2
- 230000006854 communication Effects 0.000 description 22
- 238000004891 communication Methods 0.000 description 20
- 238000010586 diagram Methods 0.000 description 14
- 239000000463 material Substances 0.000 description 10
- 238000003860 storage Methods 0.000 description 7
- 238000012544 monitoring process Methods 0.000 description 6
- 238000004422 calculation algorithm Methods 0.000 description 5
- 238000002203 pretreatment Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 3
- 238000003672 processing method Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920001690 polydopamine Polymers 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/02—Feeding or supporting work; Braking or tensioning arrangements, e.g. threading arrangements
- B21B39/04—Lifting or lowering work for conveying purposes, e.g. tilting tables arranged immediately in front of or behind the pass
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0637—Strategic management or analysis, e.g. setting a goal or target of an organisation; Planning actions based on goals; Analysis or evaluation of effectiveness of goals
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The present invention relates to a transbay cutting standby steel management system, and more particularly, to efficient steel management before cutting of the transbay cutting standby steel management system linked with the steel loading management system, pretreatment system, cutting system, ERP system.
The transbay cutting steel management system of the present invention is a steel loading management system for loading the steel required for the production of the vessel by crane, line, block, series for each individual file, and manages the loaded steel information accordingly, the steel A pretreatment system that performs a pretreatment operation on the basis of the steel information on the steel transferred from the load management system, a transbay cutting standby steel management system and the transbay cutting, which are placed on individual files to cut the steel transferred from the pretreatment system. A steel processing process management system including a cutting system for cutting steel transferred from an atmospheric steel management system, wherein the transbay standby steel management system is connected to an ERP system to provide status data of steel in each steel processing process management system. A database that stores Establishing an efficient steel jeokchi plan for cutting input of the steel in conjunction with the group database to include a transformer bay server that performs interworking with the feedback function of the other departments.
According to the transbay cutting steel management system of the present invention, the target steels distributed in the transbay steel piles can be quickly calculated by calculating the shortest number of operations of the crane to assemble one target steel pile in order to schedule the steel file cleaning operation. It is possible to provide a crane optimal working route that guides the collection efficiently.
Description
The present invention relates to a transbay cutting standby steel management system, and more particularly, to the effective steel management of the transbay cutting standby steel management system interlocked with the steel loading management system, pretreatment system, cutting system, ERP system.
After pretreatment of steel, according to the cutting schedule, a waiting place, that is, a stockyard, that is stacked and managed to put steel in the cutting site is required. This space is commonly referred to as a transbay in a shipyard.
In general, as shown in Figure 1, the steel transported through the steel storage management system and pre-treatment plant of the steel storage is piled in the transbay as the impending cutting input is required for the filing operation to bind the steels of the same property, It is important to establish an efficient loading plan to place the steel close to the site where the steel is applied.
A technology related to such steel loading management system is disclosed in Korean Unexamined Patent Publication No. 2010-0131701 (A real-time steel management system and method using a magnetic crane and a conveyor).
2, the
In addition, the movement of steel materials between piles in the transbay is very frequent due to the cutting and inputting of cutting stations (in-house cutting boards and external cutting boards), which can be changed from time to time according to the production process status.
In particular, a lot of worker hours are put into management to manage the steel history such as steel received through conveyors, steel pile piled up, and steel input to internal and external cutting sites.
In order to manage the steel piles in the transbay, the work manager establishes daily daily loading plans for the steel piles close to the cutting site to be put in accordance with the steel line, block, cutting series and cutting schedule. Exchange the necessary information by wire or mail to share the current steel file status.
The steel worker, along with the crane operator, manages all the steel entering and leaving the transbay and the residue after cutting to check the work history of the transbay steel pile and the temporary steel pile at the cutting site, and the efficient transbay steel management performed by these workers. Will greatly affect the cutting schedule.
The steel worker writes the transfer contents by hand every time the steel transfer works and updates the stock loading status at the same time before the work shift.
Therefore, the wrong steel loading information can be input by mistake of the operator, and the time required to update the steel loading status manually is excessively generated.
In addition, the post-department departments that require the cutting-waiting steel status of Transbay are inquiring by wire or e-mail every time to check the stock loading status.
Therefore, when the steel transfer is made incorrectly due to human error between workers, the task of finding and correcting the misplaced steel after a certain time inevitably occurs.
The work manager compares the pretreatment plan with the cutting schedule and the steel information of the ERP system to establish the transbay load plan, and determines the location of the pile pile of incoming steel, and also computerizes most of the time in preparing and delivering the established work plan. Is not happening.
Therefore, excessive judgment time for optimal placement is put into practice and practical inefficient work planning and management is being made.
In addition, the marking company marks the location of the pile pile previously planned for the steel by hand so that the crane worker can check it every time the pretreated steel is introduced into the transbay.
When the destination marking is completed, frequent human errors occur in moving the pile pile by the crane worker, causing problems such as steel damage and loss.
In addition, when the steel is shipped, the export worker manually writes the shipping information to the previously printed outing area, and checks the steel weight and quantity directly at the outgoing place by using the calculator to adjust the trailer capacity (about 25 tons). I am working.
In particular, in the case of wide (large) steels, if a single sheet is included, an extra amount must be paid when getting on the trailer. Due to limitations, the optimal placement of wide steels is not possible.
In addition, in order to effectively insert the steel to be cut into the cutting site, the steel inputted according to the ship's construction schedule needs to be stored in one transbay steel pile.
However, because the steel is loaded in transbay in the order of receiving the pretreated steel, it is often piled randomly in several steel piles.
In addition, even though the steel pile pile is managed by establishing a reasonable steel pile work plan, considerable judgment and working time are required in the process of collecting and arranging the steel due to the urgent steel request from the cutting site and the change of the cutting schedule.
And during the steel pile cleanup, the crane can not perform the receiving work at the same time can adversely affect the productivity of the associated post-process.
In general, steel load management system processes data through a wireless communication network in a series of processes, the crane does not directly process the state data received from the controller. In other words, if it is different from the system's wireless communication protocol TCP / IP, the access is directly restricted to the server-side local DB on the crane side.
Therefore, the data of all cranes are received and collected by the server through an arbitrary wireless communication network, and each steel event is calculated and driven by interlocking the data with the local DB of the server. As a result, the amount of communication handled by the wireless communication module increases, and wireless communication overload frequently occurs, causing a failure in server collecting crane data.
In addition, when the server side performs data processing operation that tracks the crane status using all the crane data, if the data throughput is large, system down occurs due to the system load.
Therefore, in order to solve the inefficiency of the transbay operation and the problems of the existing system, an integrated management system that can effectively plan and operate the transbay standby steel management process after pretreatment is required.
In order to solve the above problems, the steel loading management system, the pretreatment system, the cutting system, and the ERP system is connected to the transbay cutting steel management system equipped with a path calculation module for storing and arranging steels in the transbay storage yard. It provides a transbay cut-waiting steel management system that indicates the shortest working path that can efficiently and quickly reduce work time.
Transbay cutting steel management system of the present invention for solving this problem is to load the steel required for the production of the vessel by using a crane for each line, line, block, series for each steel and steel material management accordingly Load management system, pre-treatment system that performs the pre-treatment work on the basis of the steel information transported from the steel loading management system, transbay cutting steel management to place in the individual file to cut the steel transferred from the pre-treatment system A steel processing process management system comprising a system and a cutting system for cutting steel transferred from the transbay cutting steel management system, wherein the transbay cutting steel management system is connected to an ERP system to manage each steel processing process. Status data of steel in the system It includes a database for storing the interbay and the TransBay server to establish an efficient steel loading plan for cutting input of the steel in conjunction with the database to perform the interworking and feedback function with other departments.
Here, the transbay server is provided with a path calculation module using the work plan according to the existing steel loading information of the operating program module based on the state measurement result data of the crane transmitted from the controller to the path calculation module is the shortest of the steel stacked Specify the working path.
In addition, the shortest working path of the designated steel is a moving profile in which the height or the sum of the heights of the stacked steel is minimized.
In addition, the transbay server tracks the real-time position of the steel transmitted from the conveyor, magnetic crane, trailer and aggregates the work history and the controller processes the magnetic crane position and the work history and the database to the database of the transbay server Send the processed work history and display the real-time work history graphically.
In addition, the TransBay server distributes the operation program that provides steel loading plan, steel file cleanup plan, transbay steel file inquiry function to related departments, and receives and receives steel deposit work and export steel reservation management function. A program is used to manage the steel entering and leaving Transbay.
In addition, the transbay cutting steel management system using a magnetic crane to move the exported steel to the trailer, grasp the starting signal of the trailer to extract the steel data and timing to be transported and the data of the transbay cutting steel management system Link and extract the extracted data with the base.
In addition, the access of the trailer is installed at least one of the image sensor, proximity sensor or weight sensor in the trailer area to check the access of the trailer.
According to the transbay cutting steel management system of the present invention, by calculating the shortest number of operations of the crane for assembling a single steel file in order to schedule the steel file cleanup work, the target steels distributed in the transbay steel file It is possible to provide a crane optimal work route which guides the collection efficiently.
In addition, according to the trans-bay cutting steel management system of the present invention, by applying a scheduling algorithm to guide the wide width of the steel in a single steel pile in advance through the scheduler to increase the efficiency of loading on the trailer during the loading operation and trailer The freight cost can be reduced.
In addition, according to the transbay cutting steel management system of the present invention, it is possible to aggregate the work history by tracking the real-time position of the steel conveyed from the conveyor, crane, trailer.
1 is a conceptual diagram showing a system in which the steel is entered through the transbay according to the prior art;
2 is a schematic configuration diagram of a real-time steel management system using a magnetic crane and a conveyor according to the prior art;
3 is a block diagram of a steel processing process management system including a transbay standby steel management system according to the present invention;
4 is a conceptual diagram of the transbay cut-waiting steel management system according to FIG.
FIG. 5 is a diagram illustrating a method of calculating a shortest path according to a path profile by the path calculating module according to FIG. 3; FIG.
6 is a conceptual view showing the operation relationship of the operating program (scheduler), the transbay monitoring program, the loading and unloading program and the crane monitoring program of the transbay cutting standby steel management system according to the present invention;
FIG. 7 is a conceptual diagram illustrating a transbay cutting steel management system according to the present invention for performing an automatic carrying out work instruction using a trailer access sensor and an operation program (scheduler); FIG.
8 is a conceptual diagram of a steel transceiving and processing process by the transbay cutting steel management system according to the present invention through a database linkage;
9 is a conceptual diagram illustrating a transbay cut steel management system according to the present invention to perform a wireless data communication process;
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
3 is a block diagram of a steel treatment process management system including a transbay standby steel management system according to the present invention.
The entire process includes a steel processing
Steel processing
The steel
The steel
The
The transbay cut-off
The transbay cutting
The
The transbay server 236 performs an operation program (scheduler) on an operating program module (not shown), a transbay monitoring program on a transbay monitoring module (not shown), an input / output program on an input / output module (not shown), and a path operation. The
In addition, a control unit (not shown) of the
The transbay server 236 establishes a work plan through an operation program of an operation program module and sets a shortest work path (work count) based on location information utilizing existing steel loading information on the database 237 (work instruction). The operating program (scheduler) has a function to support the efficient steel loading plan for cutting input.
In addition, the transbay server 236 is installed in the
The work order of the determined shortest work path is represented by a graphical user interface (GUI) in a program of a controller (not shown) provided in the
FIG. 4 is a conceptual diagram of a transbay cutting steel management system according to FIG. 3, FIG. 5 is a diagram illustrating a method of calculating a shortest path according to a path profile by the path calculation module of FIG. 3, and FIG. The conceptual diagram illustrates the operational relationship between the operation program (scheduler), the transbay monitoring program, the loading and unloading program and the crane monitoring program of the transbay cutting steel management system according to the present invention.
4 to 6, the transbay cutting
Here, the transbay server 236 may be integrated or separated, including the
The
Referring to FIG. 5, the top view shows a state in which steels A, B, C, D, E, F, G, and H are stacked on
For convenience of explanation, only one case is described below, but more complicated movement paths may exist.
The height of each steel material is A = B = C = h, D = E = F = 2h and G = H = 3h. If the
The P0 movement path is the
Therefore, P0 = L1 + H2 + L2, P1 = H1 + L2 + L1, and H1> H2, so PO <P1.
The
The shortest working path of the designated steel is the shortest working path of the steel generated by calculating and selecting the height H1 or the movement profile P0 of which the sum of the heights is minimized.
6 is a view conceptually showing the operational relationship between the operation program (scheduler), the transbay monitoring program, the loading and unloading program and the crane monitoring program of the transbay cutting standby steel management system according to the present invention.
Referring to FIG. 6, the transbay server 236 includes the above-described operating program (scheduler), a transbay monitoring program, and a loading / unloading program, and the crane monitoring program is provided in the
The operation program (scheduler) has a function to support the establishment of an efficient steel loading plan for cutting input, and has the function to enable optimal schedule interworking and establishment by distributing to other departments for steel data inquiry That is, to establish the optimal crane work plan through the ability to check the steel information (line, block, cutting series, cutting schedule) quickly and intuitively and make quick feedback with other departments in order to establish the optimal schedule. With functions.
The
In addition, the
The
The Transbay monitoring program is described later.
FIG. 7 is a conceptual view illustrating a transbay cutting steel management system according to the present invention for automatically carrying out a work instruction using a trailer access sensor and an operation program (scheduler).
Referring to FIG. 7, the steel unloading operation is generally performed in a manner of loading steel on a trailer by a
FIG. 8 is a conceptual diagram illustrating a steel storage and receiving process of a transbay cutting steel management system according to the present invention through a
Referring to FIG. 8, when the steel is received into the
As a countermeasure, when the received steel material data does not normally interwork, the marking number may be recognized by the camera equipment of the
In addition, when the steel is shipped to the outside of the transbay (outdoor), the transbay cutting
At this time, the access of the trailer can be installed at least one of the image sensor, proximity sensor or weight sensor in the trailer zone to check the access of the trailer, thereby interlocking the history of the steel material can be linked from the DB of various management systems.
Transbay cutting
At this time, the transbay cutting
The steel data is separately managed by a database in a local server (including a control unit) of the
Based on the functions configured in the transbay cutting
First, the steel real-time monitoring function to determine the current state of the transbay by receiving the state data such as the
For monitoring, the movement status of the steel can be tracked by a calculation algorithm specialized for each vehicle.
This allows the transbay to see in real time the movement of all steel produced by magnetic cranes (or cranes), conveyors and trailers via a graphical user interface.
At this time, the Transbay monitoring program includes the absolute position of the
In addition, the transbay monitoring program provides a graphical interface based on the actual transbay map to access the
The crane monitoring program is based on the measurement result data of the state (driving, traversing, height, weight, etc.) of the
In order to synchronize the processing result with the information of the
The transbay monitoring program receives the state (driving, traversing, height, weight) and work result data of the
In addition, the transbay monitoring program receives the steel movement signal on the conveyor in the workshop including the conveyor to process the conveyor operation history through the operation determination algorithm of the control unit (not shown) of the
The steel state data on the
In other words, the TransBay monitoring program provides real-time visibility into the working status of all operating equipment on the transBay and the movement and location of the steel.
Second, the transbay operation function can be used for the steel loading plan through the operation program (scheduler) for the steel loading plan for all steels operated in the transbay and the steel file cleaning.
At this time, in order to establish the optimal steel loading schedule, it provides an interface that can search / compare the data necessary for the schedule establishment such as the preprocessing work order, which is a transbay work and the cutting schedule, which is a post work.
In particular, it calculates the shortest working frequency (working path) of the crane to assemble one target steel file to schedule the steel file cleanup operation, so that the target steels distributed in the transbay steel file can be quickly and efficiently collected. To provide the optimum working route for the crane.
In addition, by applying a scheduling algorithm that induces wide steel to be loaded in one steel file in advance through the scheduler, it is possible to increase the efficiency of loading on the trailer during the unloading operation and to reduce the trailer freight cost.
TransBay operating programs can be distributed in the form of client programs to all associated workplaces that require TransBay status information, categorized by access rights.
Third, the steel loading and receiving management function can easily check and manage the status and location of all steels entering and leaving based on Transbay using various smart devices such as tablet PCs, PDAs, and smart phones.
The warehouse management program installed in the device should guarantee intuitiveness to the administrator through a graphical user interface, and can be configured to efficiently manage steels through various modes.
Receipt management function is to configure the transbay database by inputting various information of received and processed steel automatically and manually.
In addition, it is possible to extract information about the planned steel from the integrated server, such as ERP system for the convenience of steel stock.
The export reservation management function supports the establishment of the export plan for the received and confirmed steel and the management function for the shipped steel.
In particular, when taking out the trailer, it is possible to schedule the carrying out work by individual steel unit in order to take into account the limiting load (25t) on the trailer.
The steel search and correction function provides an interface to access the Transbay database to quickly search and modify the steel you are looking for.
FIG. 9 is a conceptual diagram illustrating a wireless bay communication process of a transbay cutting steel management system according to the present invention.
9, the data processing method between the
The
Accordingly, each
Therefore, it is possible to reduce the communication load between the crane and the transbay server, and furthermore, to obtain the effect of distributing the computational work focused on the transbay server 236, thereby securing the reliability of the system.
In addition, by changing the communication method, high-capacity data such as work orders or image processing processing including graphics may be transmitted and received in real time through the communication processor using an improved communication speed.
200: steel processing process management system 210: steel loading management system
220: pretreatment system 230: crane
235 controller 236 transbay server
236a: path operation module 237: database
240: Transbay cutting steel management system
250: cutting system 500: transbay stockyard 510: individual files
Claims (7)
The transbay standby steel management system is connected to the ERP system and a database for storing the state data of the steel of each steel processing process management system, and in conjunction with the database to establish an efficient steel loading plan for cutting input of steel Transbay cutting steel management system, characterized in that it comprises a transbay server that performs a linkage and feedback function with other departments.
The transbay server includes a path calculation module and uses a work plan according to the existing steel loading information of the operating program module, and the shortest work path of the steel loaded based on the state measurement result data of the crane transmitted from the controller to the path calculation module. Transbay standby steel management system characterized in that the designation.
The shortest working path of the specified steel is a transbay standby steel management system, characterized in that the movement profile is minimized the height or the sum of the height of the stacked steel.
The transbay server tracks the real-time position of steel transmitted from conveyors, magnetic cranes and trailers and aggregates the work history, and the controller processes the magnetic crane position and the work history and processes the processed data into a database of the transbay server. Transbay cutting steel management system, characterized in that the transmission of the job history and displaying the real-time job history graphically.
The TransBay server distributes the operation program that provides the steel loading plan, the steel file cleanup plan, and the transbay steel file inquiry function to related departments, and executes the loading and unloading program with the steel stocking operation and the export steel reservation management function. Transbay standby steel management system, characterized in that for managing the steel entering and leaving the transbay using.
The transbay cutting steel management system uses a magnetic crane to move the exported steel to the trailer, and then grasps the starting signal of the trailer, extracts the steel data and timings, and extracts the database of the transbay cutting steel management system. Transbay cutting steel management system, characterized in that for interlocking the extracted data and shipping.
The entry of the trailer is transbay cut steel management system, characterized in that to install the at least one of the image sensor, proximity sensor or weight sensor in the trailer zone to check the access of the trailer.
Priority Applications (1)
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KR1020120105854A KR20140043550A (en) | 2012-09-24 | 2012-09-24 | Transferbay stanby steel plate management system for cutting |
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KR1020120105854A KR20140043550A (en) | 2012-09-24 | 2012-09-24 | Transferbay stanby steel plate management system for cutting |
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KR20140043550A true KR20140043550A (en) | 2014-04-10 |
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KR1020120105854A KR20140043550A (en) | 2012-09-24 | 2012-09-24 | Transferbay stanby steel plate management system for cutting |
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KR (1) | KR20140043550A (en) |
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2012
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