CN109795828B - Lightweight logistics automation system method based on Internet of things technology - Google Patents
Lightweight logistics automation system method based on Internet of things technology Download PDFInfo
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Abstract
A lightweight logistics automation method based on Internet of things technology is characterized in that after being installed on a warehouse logistics facility and worn by an operator, in the actual logistics business process, the Internet of things technology module interacts with service data of an upper computer information system, so that automatic interaction of logistics business information can be realized between the warehouse logistics facility and the operator, wherein the information includes but is not limited to identification information of goods, vehicles and personnel, position information of the goods, the vehicles and the personnel, quantity information of goods operation and guiding information of a goods area or a goods position, so that a logistics business scene is constructed between the warehouse logistics facility and the operator, automatic information interaction is realized, and the operator is guided to complete logistics business operation, the logistics automation is realized, and the modification and the upgrading are carried out on the basis of the original logistics facilities and logistics operators; in cooperation with traditional storage facilities, the logistics execution efficiency is close to that of mechanical logistics automation equipment.
Description
Technical Field
The invention relates to a system and a method for logistics management, in particular to a lightweight logistics automation system and a method based on the technology of the Internet of things.
Background
With the continuous development of science and technology and economy and the globalization of economy in China, logistics gradually becomes a global industry, and the logistics industry in China also needs to be continuously innovated and perfected. Two solutions for the logistics industry at present are respectively: logistics informatization and logistics automation.
Logistics informatization means management activities of logistics enterprises for collecting, classifying, transmitting, summarizing, identifying, tracking, inquiring and the like all or part of information generated in the logistics process by using modern information technology so as to realize control over the cargo flow process, thereby reducing cost and improving benefits.
With the development of the informatization of the internet of things, a scanning gun device is widely applied to a logistics informatization solution, the scanning gun is one of handheld PDA, is an optical instrument device for identifying a commodity bar code, is also called as a bargun in the logistics industry, integrates the technology with an automatic identification technology, a wireless communication technology and a database technology, and is a main tool for automatically acquiring and transmitting modern logistics information in real time.
Because the scanning gun completes the identification of the commodity bar code information through the photoelectric component, only one-to-one identification is caused, the execution efficiency is low, the bar code information reading failure of the scanning gun can be caused after the commodity bar code information is shielded and damaged, the operation is complex, the error is easy to occur, the number of human-computer interaction actions is large, the dependence on operators is strong, and the like.
The logistics automation refers to automation of equipment and facilities in a logistics operation process, including operation processes such as transportation, loading and unloading, packaging, sorting and identification, for example, an automatic identification system, an automatic detection system, an automatic sorting system, an automatic access system, an automatic tracking system and the like, and an Automatic Guided Vehicle (AGV), a stacker, a conveyor, a shuttle vehicle (RGV) and the like are representative products.
The logistics automation is a technical means of fully utilizing various machines, transportation equipment, computer systems, comprehensive operation scheduling and the like, and through the overall planning and technical application of a logistics system, the related operation and content of logistics are labor-saving, efficient and reasonable, and the logistics process is completed quickly, accurately and reliably.
More intelligent is the automatic warehousing technology of the mechanical logistics represented by mechanization/robot, because its automation brings the convenience, the automatic warehousing technology has shown many advantages in many respects, like on the removal of article and transport, the work load of management, in the utilization efficiency of space, the automatic warehousing technology has all shown very big advantage.
However, the automated warehousing technology such as mechanical logistics requires a large investment of capital, resulting in an increase in risk. The construction time is long, which is the most abstaining thing for investors, and the cost recovery period is increased after the construction time is long, which is a phenomenon that financial aspects are willing to see. After the construction is finished, the construction method is not easy to move and change, and the construction period of the general change is 6-18 months or longer. The automatic storage equipment of machinery commodity circulation needs independent operating space, can't realize people, machine mixed operation in the single regional space. Meanwhile, the method has the service scenes that the operation capacity is limited, the flexibility is poor, and the fluctuation amount is large.
Because the mechanical logistics automatic warehousing technology needs a large amount of investment of manpower and material resources, small logistics enterprises are forbidden, and part of medium and large enterprises are also hesitant to wander.
At present, the development of the logistics industry in China is still lagged, and the logistics cost in China is far higher than that in the United states due to the bottlenecks of small scale of third-party logistics service, insufficient logistics infrastructure capacity and the like. Through the comparison of international general indexes (the ratio of the logistics cost to the GDP) for measuring the logistics cost, the logistics cost in the United states accounts for about 8% of the GDP, and China reaches 18%.
As logistics automation equipment for promoting logistics intermediate links, the equipment market is modified and upgraded and logistics equipment products such as forklifts, goods shelves and trays are included. With the rapid development of the industries such as chain retail, new retail, electronic commerce, medicine, tobacco, express delivery and the like, the number of logistics distribution centers is greatly increased, and the logistics equipment has obvious trends of systematization, automation, intellectualization, green energy conservation, technical specialization and product productization.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide a lightweight logistics automation system method based on the technology of the Internet of things, aiming at the disadvantage that the mechanical logistics automation storage technology needs to invest a large amount of manpower, material resources and financial resources.
A lightweight logistics automation system method based on the technology of Internet of things is a logistics management system and method, and is characterized in that: the system comprises storage logistics facilities, logistics operators, an Internet of things technology module and an upper computer information system; the storage logistics facilities comprise forklifts, transport vehicles, goods shelves, skip cars, trays and bins; the logistics operator can be a natural person, or a robot with a service data interface and logistics service execution capacity, an AGV, an RGV and the like; the Internet of things technology module is a module for realizing the interaction of logistics information and operation as business by adopting the Internet of things technology in a logistics scene, and comprises a wearing module, a sensing module, a guiding module, a positioning module, an identification module and a communication module; the upper computer information system comprises an Internet of things technology module management and maintenance system, a logistics service management system and a logistics data analysis system.
(1) The wearable module is worn on the body of the logistics worker or on logistics equipment in a logistics scene and used for interacting with the sensing module installed on the logistics facility to obtain the goods codes, the goods space numbers and the operation number of the logistics tasks.
(2) The sensing module is arranged on an operation shelf and an operation skip car in the logistics facility in a logistics scene, and is used for sensing interaction with the wearing module and guiding the module to prompt an operation task to an operator; and the bin information sensor is arranged on the sorting skip car and used for sensing bin information of the RFID label.
(3) The guiding module is arranged on an operation shelf and an operation skip car in the logistics facilities in a logistics scene and used for prompting the position information and the quantity information of the specific logistics tasks of the operators by light, numbers and characters.
(4) The positioning module is arranged on the logistics facility vehicle, the goods and the operator in the logistics scene, and is used for realizing coordinate positioning of the goods, the logistics vehicle and the personnel, managing the positions of various logistics facilities in the logistics scene pair, monitoring whether the logistics facilities operate at a specified operation position, indicating the position coordinates of the goods position for the operator, and improving the personnel safety management of the operator in the logistics scene.
(5) The identification module is arranged on the logistics facility forklift, the goods shelf and the skip car in a logistics scene and used for identifying goods information loaded on the forklift, goods information stored on the goods shelf and goods information placed on the skip car.
(6) The communication module is arranged on the logistics facility forklift, the transport vehicle, the goods shelf, the skip car and the operator in the logistics scene and used for transmitting data information generated among the internet of things technology modules dispersed in the logistics scene to the upper computer information system in real time by utilizing the communication module.
(7) The management and maintenance system of the internet of things technology module is used for performing state management, configuration parameter management and collection equipment log management on the work of the internet of things technology module used in a logistics scene, and provides a software system of a service data interface with the logistics service management system.
(8) The logistics business management system is a business system for managing warehouses such as warehousing, shelving and the like and managing related logistics of picking and distribution operations.
(9) The logistics data analysis system analyzes the utilization rate of logistics resources collected by the internet of things technology module used in a logistics scene, data of logistics behaviors collected in a logistics process, the flow of logistics operation and the bottleneck in the logistics operation process.
The lightweight logistics automation method based on the technology of the internet of things is characterized in that after the internet of things technology module is installed on the warehousing logistics facilities and worn by operators, in the actual logistics business process, the internet of things technology module interacts with the business data of the upper computer information system, so that automatic interaction of logistics business information can be realized between the warehousing logistics facilities and operators, wherein the information comprises but is not limited to identification information of goods, vehicles and personnel, position information of the goods, the vehicles and the personnel, quantity information of goods operation and guiding information of goods in areas or goods places, so that a logistics business scene is established between the warehousing logistics facilities and the operators, automatic information interaction is realized, the operators are guided to complete logistics business operation, and logistics automation is realized, and the transformation and the upgrade are carried out on the basis of the original logistics facilities and logistics operators; in cooperation with traditional storage facilities, the logistics execution efficiency is close to that of mechanical logistics automation equipment.
The internet of things technology-based lightweight logistics automation system method of claim 1, wherein a wearing module is worn or mounted on the worker, comprising a built-in sensing chip and a display panel; the sensing chip can interact with the sensing module to acquire ID information of an operator, the sensing module is used for identifying the ID information of the operator, the communication module is used for sending information inquiry to the upper computer information system, the upper computer information system is used for sending service information to the sensing module through the communication module, the sensing module is in data interaction with the wearing module, and the display panel of the wearing module displays the service information for the operator to check, compare and confirm the service information so as to guide the operator to accurately complete logistics operation.
The internet of things technology-based lightweight logistics automation system method of claim 1, wherein the sensing module is installed on a work shelf and a work trolley in the logistics facility in a logistics scene, and comprises a sensing chip capable of sensing the wearable module and an RFID electronic tag unit; acquire wearing module ID information, tray RFID information, workbin RFID information, through communication module will wear module ID information, tray RFID information, workbin RFID information send give host computer information system, host computer information system is to wearing module ID information, tray RFID information, workbin RFID information inquiry, send service information for perception module, guide the module on through communication module, perception module is through with wearing module data interaction, the display panel of wearing module shows service information, guide the light and the digital display unit suggestion service information of module, supply the operator looks over, contrasts, confirms service information, guide the accurate commodity circulation operation that accomplishes of operator.
The internet of things technology-based lightweight logistics automation system method of claim 1, wherein the guidance module is installed on a work shelf and a work trolley in the logistics facility in a logistics scene, and comprises a digital display unit and a light guidance unit; the upper computer information system inquires the position and quantity information of the service, the communication module sends the service information to the guide module, and the light and digital display unit of the guide module displays and receives the service information for the operator to operate and guide the operator to accurately complete the logistics operation.
The internet of things technology-based lightweight logistics automation system method of claim 1, wherein the positioning module comprises a radio frequency signal transmitter for transmitting a positioning position, a radio frequency signal receiver for receiving the positioning position, and a calculation unit for calculating position information; the transmitter of the positioning module is installed on logistics vehicles, forklifts and goods in the logistics facility and worn or installed on operators, the receiver of the positioning module is installed in an area covered by the logistics scene, the radio frequency signals calculate and acquire position coordinates in the logistics area where the transmitter of the positioning module is located by using a specific positioning algorithm so as to acquire accurate coordinates of the logistics vehicles, the forklifts, the goods and the operators in the logistics facility in the logistics area, and position management of logistics elements is achieved, wherein the position management includes but is not limited to accurate goods searching and asset inventory and personnel and asset safety management.
The internet of things technology-based lightweight logistics automation system method of claim 1, wherein the identification module comprises a unit capable of automatically identifying the RFID tag; the identification module is installed on an operation goods shelf, an operation material car and a forklift in the logistics facility to acquire goods ID and material box ID information, the communication module transmits the goods ID information and the material box ID information to the upper computer information system, and the upper computer information system inquires information to confirm attribute information of goods and realize identification and judgment of the goods and the material box in the logistics business process.
The internet of things technology-based lightweight logistics automation system method of claim 1, wherein an internet of things technology module management maintenance system is used for operation and maintenance of the working state of the internet of things technology module, visual fault diagnosis, log management of module collected data, and interface docking with other business software systems; the Internet of things technology module stores and manages the acquired data for the communication module, supports the import and query operations of the data, provides an interface, and transmits the acquired data to the business operation of the logistics business management system; and analyzing and processing the working state of the IOT technology module, and realizing the management and maintenance visual fault diagnosis of the working state of the IOT technology module.
The method for lightweight logistics automation system based on internet of things technology as claimed in claim 1, wherein the system for analyzing logistics data collects the logistics behavior and the logistics resource utilization rate of each operation node in the process of executing the logistics business for the logistics facilities and the operators by the internet of things technology module used in the logistics scene, analyzes whether the logistics resource utilization rate is reasonable, whether a bottleneck exists, and whether the logistics behavior of each node is efficient after being analyzed by a big data algorithm, and gives a recommendation.
The internet of things technology-based lightweight logistics automation system method as claimed in claim 1, wherein the automatic interaction method of equipment and operators is characterized in that.
(1) The operation shelf is provided with the sensing module, the identification module and the communication module, and the operator wears or installs the wearing module; the sensing module identifies ID information of the wearing module, the communication module transmits inquiry information to the upper computer information system, the communication module transmits the inquiry information to the wearing module, and a display panel of the wearing module displays service information to realize automatic interaction between the operation shelf and an operator.
(2) The operation material vehicle is provided with the sensing module, the identification module, the guide module and the communication module, and the operator wears or installs the wearing module; the sensing module identifies ID information of the wearing module, the communication module transmits the ID information to the upper computer information system for inquiring information, the communication module transmits the ID information to the wearing module, a display panel of the wearing module displays service information, and transmits guide module light and a digital display unit for guiding prompt of the operation skip car, so that automatic interaction of an operation shelf and an operator is realized.
(3) The forklift is used for mounting the identification module and the communication module, and the operator wears and mounts the wearing module; the sensing module identifies the ID information of the wearing module, the communication module transmits the information to the upper computer information system for inquiring information, the communication module is then utilized to transmit the information to the wearing module, and the display panel of the wearing module displays service information to realize the automatic interaction of the forklift and a forklift operator.
(4) The pallet goods and a forklift operator, wherein the pallet goods are provided with RFID tags or the positioning modules, the forklift is provided with the identification module and the communication module, and the forklift operator wears and installs the wearing module; the sensing module identifies ID information of the wearing module, the identification module identifies tag information of the pallet goods or positioning information of the positioning module, the communication module transmits inquiry information to the upper computer information system, the communication module transmits the wearing module, a display panel of the wearing module displays service information, and automatic interaction of the pallet goods and forklift operators is achieved.
(5) Ground heap goods and fork truck operator, tray goods installation RFID label or orientation module, fork truck installation identification module and communication module, the fork truck operator wears and installs the wearing module, perception module discernment wearing module's ID information, identification module discernment tray goods's label information or orientation module's locating information, communication module transmits for host computer information system inquiry information, recycles communication module transmission wearing module, and the display panel of wearing module shows service information, realizes ground heap goods and fork truck operator's automatic interaction.
The internet of things technology-based lightweight logistics automation system method of claim 1, wherein the devices and the automatic interaction method of the devices are characterized in that.
(1) The sensing module, the identification module, the guiding module and the communication module are arranged on the operation shelf, and the sensing module, the identification module and the guiding module on the operation shelf guide an operator to complete related operation tasks; the system comprises a communication module, an upper computer information system, a sensing module, an identification module and a guidance module, wherein the communication module is used for transmitting the processed business information to a goods shelf, the sensing module, the identification module and the guidance module are arranged on the goods shelf, the communication module is used for guiding the business operation of an operator, and the automatic interaction between the operation goods shelf and the operation goods shelf is realized.
(2) The operation goods shelf and the operation skip car are provided with the sensing module, the identification module, the guide module and the communication module; the sensing module and the identification module on the operation goods shelf transmit goods ID information to an upper computer information system by using the communication module, the sensing module and the identification module on the operation skip car identify discharge box ID information and transmit the communication module to the upper computer information system, the upper computer information system inquires according to the goods ID and the bin ID information and transmits service information to the operation goods shelf and a guide module of the operation skip car by using the communication module respectively to guide the service operation of an operator, so that the automatic interaction of the operation goods shelf and the operation goods shelf is realized;
(3) the operation goods shelf is provided with the sensing module, the identification module, the guide module and the communication module, and the forklift is provided with the sensing module, the identification module and the communication module; the sensing module and the identification module which are installed on the forklift identify the ID information of goods loaded by the forklift, the communication module transmits the ID information of the goods to the information system of the upper computer for information query, and the communication module is used for sending service information to the guide module on the operation goods shelf to guide the operation of operators of the forklift to realize the automatic interaction of the operation goods shelf and the forklift.
(4) Goods and fork truck are piled to ground, the fork truck installation orientation module, identification module and communication module, ground is piled the commodity and is led to installation RFID label, identification module discernment ground of fork truck installation pushes away the ID information of goods, communication module transmits goods ID information for host computer information system information inquiry, fork truck's communication module uploads the fork truck positional information that orientation module gathered, host computer information system guides fork truck operation personnel to carry out the shortest route of transit time, guide fork truck operation personnel to the business operation of the ground goods of piling of loading, realize ground heap goods and fork truck's automatic interaction.
(5) The automatic interaction of the work bin and the work shelf is realized, the RFID tag is arranged on the work bin, the sensing module, the identification module and the communication module are arranged on the work shelf, and the sensing module and the identification module on the work shelf identify the ID information of the work bin on the goods outlet position.
Drawings
Fig. 1 is a diagram of the architecture of a lightweight logistics automation system based on the present invention.
Fig. 2 is a general block diagram of the invention based on a lightweight logistics automation system patent.
Fig. 3 is a flow chart of the automatic interaction between the operation shelf and the operator based on the lightweight logistics automation system patent.
Fig. 4 is a flow chart of the automatic interaction between the operation skip car and the operator based on the lightweight logistics automation system patent.
Fig. 5 is a flow chart of the invention based on the light-weight logistics automation system patent for the automatic interaction of the forklift and the forklift operator.
Fig. 6 is a flow chart of the invention based on the automatic interaction of pallet goods with forklift operators of the lightweight logistics automation system patent.
Fig. 7 is a flow chart of the automatic interaction of the operation shelf and the operation skip based on the lightweight logistics automation system patent.
Fig. 8 is a flow chart of the automatic interaction of the work shelves and the work shelves based on the lightweight logistics automation system patent of the present invention.
Fig. 9 is a flow chart of the present invention for the automated interaction of a work pallet and a forklift based on the lightweight logistics automation system patent.
Fig. 10 is a flow chart of the present invention based on the automatic interaction of the bin and work shelves of the lightweight logistics automation system patent.
In order to make the technical means, innovation points, achievement purposes and effects of the invention more comprehensible, the invention is further described with reference to the specific drawings.
Fig. 1 is a system service architecture diagram of the present invention: the automatic interaction of the operation goods shelf A and the operation personnel, the automatic interaction of the operation material vehicle B and the operation personnel, the automatic interaction of the forklift C and the forklift operator, the automatic interaction of the pallet goods/ground piled goods D and the forklift operator, the automatic interaction of the operation goods shelf E and the operation material vehicle F, the automatic interaction of the operation goods shelf G and the forklift, the automatic interaction of the operation goods shelf H and the material box I, the upper computer information system I, the A, B, C, D, E, F, G, H covers but is not limited to the operation mode of a logistics scene, the business can be independent of each other, the manual operation of the personnel of A + B small goods and the forklift operation of the large goods of C + G can be realized.
The r represents a data communication mode based on an industrial Ethernet or an industrial WIFI network between the modules of the internet of things, ⑪ represents that the modules of the internet of things are in data interaction with the management and maintenance system of the modules of the internet of things in a TCP/IP protocol mode, ⑫ represents that the management and maintenance system of the modules of the internet of things and the logistics data analysis system adopt universal interfaces REST and WebService data interaction, and ⑬ represents that the logistics data analysis system and the logistics service management system adopt universal interfaces REST and WebService data interaction.
Fig. 2 is a general block diagram of the system of the present invention, in a logistics operation scene, the internet of things technology module is installed or worn on an existing logistics element such as a shelf, a skip, a forklift, a truck, a tray, a bin, and an operator to enable logistics facilities and the operator, the internet of things technology module is controlled by an upper computer information system, the internet of things module performs data interaction with the internet of things technology module management and maintenance system based on an industrial ethernet network or an industrial WIFI network, the internet of things technology module management and maintenance system, the logistics data analysis system, and the logistics service management system perform data interaction by using universal interfaces REST and WebService, the automatic sensing, identification, and interaction functions between the logistics facilities and the operator in the logistics operation scene are realized, and the execution efficiency of mechanical automation can be achieved.
The automatic interaction process of the operation shelf and the operator comprises the following steps: the sensing module, the identification module and the communication module are installed on the operation shelf, and an operator wears or installs the wearing module; the sensing module identifies ID information of the wearing module, the communication module transmits inquiry information to the upper computer information system, the communication module transmits the inquiry information to the wearing module, a display panel of the wearing module displays service information, and automatic interaction between the operation shelf and an operator is achieved, and the process is shown in figure 3.
The automatic interaction process of the operation material vehicle and the operator comprises the following steps: the operation skip car is provided with the sensing module, the identification module, the guide module and the communication module, and an operator wears or installs the wearing module; the perception module identifies the ID information of the wearing module, the communication module transmits the ID information to the upper computer information system for inquiring information, the communication module transmits the ID information to the wearing module, the display panel of the wearing module displays service information, and transmits the guiding module light and the digital display unit guiding prompt of the operation skip car, so that the automatic interaction of the operation shelf and an operator is realized, and the process is shown in figure 4.
The automatic interaction process of the forklift and a forklift operator is as follows: the forklift is provided with the identification module and the communication module, and an operator wears and installs the wearing module; the sensing module identifies the ID information of the wearing module, the communication module transmits the information to the upper computer information system for inquiring information, the communication module transmits the information to the wearing module, the display panel of the wearing module displays service information, and the automatic interaction between the forklift and a forklift operator is realized, wherein the flow is shown in figure 5.
Automatic interaction flow of pallet goods and forklift operators: the pallet goods are provided with RFDI labels or the positioning module, the forklift is provided with the identification module and the communication module, and a forklift operator wears and installs the wearing module; the sensing module identifies ID information of the wearing module, the identification module identifies tag information of the pallet goods or positioning information of the positioning module, the communication module transmits inquiry information to the upper computer information system, the communication module transmits the wearing module, a display panel of the wearing module displays service information, automatic interaction of the pallet goods and a forklift operator is achieved, and the flow is shown in figure 6.
The operation goods shelf and the operation skip car are provided with the sensing module, the identification module, the guide module and the communication module; the sensing module and the identification module on the operation goods shelf transmit goods ID information to the upper computer information system by using the communication module, the sensing module and the identification module on the operation skip car can identify the bin ID information, the communication module transmits the bin ID information to the upper computer information system, the upper computer information system inquires according to the goods ID and the bin ID information, the communication module is used for sending service information to the guiding modules of the operation goods shelf and the operation skip car respectively, the service operation of an operator is guided, the automatic interaction of the operation goods shelf and the operation goods shelf is realized, and the flow is shown in figure 7.
The operation shelf is automatically interacted with the operation shelf, the sensing module, the identification module, the guiding module and the communication module are installed on the operation shelf, and the sensing module, the identification module and the guiding module on the operation shelf guide an operator to complete related operation tasks; the method comprises the steps that the execution actions of operators at each execution node are automatically acquired, the upper computer information system processes acquired execution information through a business algorithm, the communication module sends the processed business information to a sensing module, an identification module and a guide module which are arranged on a shelf, the business operation of the operators is guided, and the automatic interaction of the operation shelf and the operation shelf is realized, wherein the flow is shown in figure 8.
The operation goods shelf is provided with the sensing module, the identification module, the guide module and the communication module, and the forklift is provided with the sensing module, the identification module and the communication module; the sensing module and the identification module installed on the forklift identify ID information of goods loaded by the forklift, the communication module transmits the ID information of the goods to an upper computer information system for information query, the communication module is used for sending service information to the guide module on the operation goods shelf to guide the operation of operators of the forklift, and the automatic interaction of the operation goods shelf and the forklift is realized, wherein the flow is shown in figure 9.
The automatic interaction of the work bin and the work shelf is realized by the automatic interaction of the work bin and the work shelf, the RFID tag is arranged on the work bin, the sensing module, the identification module and the communication module are arranged on the work shelf, the sensing module and the identification module on the work shelf identify the ID information of the work bin on the goods outlet position, and the automatic interaction of the work bin and the work shelf is realized, wherein the process is shown in FIG. 10.
The lightweight logistics automation system method based on the internet of things technology is introduced in detail and the specific implementation of the example is explained. For those skilled in the art, the method and the core concept of the present invention may be modified in the scope of the specific implementation and application, and the description of the present invention should not be construed as limiting the scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. A lightweight logistics automation system based on the Internet of things technology comprises an Internet of things technology module and an upper computer information system, wherein the Internet of things technology module is installed or worn on a logistics element;
the upper computer information system comprises an Internet of things technology module management maintenance system, a logistics service management system and a logistics data analysis system;
the material flow elements comprise: forklifts, transport vehicles, goods shelves, skip cars, trays, bins, operators;
the internet of things technology module comprises: the system comprises a wearing module, a sensing module, a guiding module, a positioning module, an identification module and a communication module;
the upper computer information system controls the technical module of the Internet of things to realize the energization of logistics facilities and operators;
the wearable module is worn on the body of the operator or on logistics equipment in a logistics scene and used for interacting with a sensing module installed on logistics facilities to acquire goods codes, goods space numbers and operation numbers of logistics tasks;
the sensing module is arranged on an operation shelf and an operation skip car in the logistics facility in a logistics scene, and is used for sensing interaction with the wearing module and guiding the module to prompt an operation task to an operator; the sorting trolley is arranged on the sorting trolley and is used for sensing the bin information of the RFID label;
the guiding module is arranged on an operation shelf and an operation skip car in the logistics facilities in a logistics scene and used for prompting the position information and the quantity information of a specific logistics task of an operator by using light, numbers and characters;
the positioning module is arranged on the logistics facility vehicle, the goods and the operator in the logistics scene, and is used for realizing coordinate positioning of the goods, the logistics vehicle and the personnel, managing the positions of various logistics facilities in the logistics scene pair, monitoring whether the logistics facilities operate at a specified operation position or not, indicating the position coordinates of the goods position for the operator, and improving the personnel safety management of the operator in the logistics scene;
the identification module is arranged on the logistics facility forklift, the goods shelf and the skip car in a logistics scene and is used for identifying goods information loaded on the forklift, goods information stored on the goods shelf and goods information placed on the skip car;
the communication module is arranged on the logistics facility forklift, the transport vehicle, the goods shelf, the skip car and the operator in a logistics scene and is used for transmitting data information generated among the internet of things technology modules dispersed in the logistics scene to the upper computer information system in real time by utilizing the communication module;
the system comprises an Internet of things technology module management and maintenance system, a software system and a logistics business service management system, wherein the Internet of things technology module management and maintenance system is used for carrying out state management, configuration parameter management and equipment log collection management on the work of the Internet of things technology module used in a logistics scene, and providing a business data interface with the logistics business management system;
the logistics business management system is a business system for providing management for warehousing, warehousing and racking warehouse management, and sorting and distribution operation related logistics;
the logistics data analysis system is used for analyzing the utilization rate of logistics resources acquired by the internet of things technology module used in a logistics scene, analyzing the data of logistics behaviors acquired in the logistics process, analyzing the flow of logistics operation and analyzing the bottleneck in the logistics operation process;
the automatic interaction method of the equipment and the operator comprises the following steps:
(1) the sensing module, the identification module and the communication module are mounted on the operation shelf, and the wearing module is worn or mounted on the operator; the sensing module identifies ID information of the wearing module, the communication module transmits inquiry information to the upper computer information system, the communication module transmits the inquiry information to the wearing module, and a display panel of the wearing module displays service information to realize automatic interaction between the operation shelf and an operator;
(2) the operation material vehicle is provided with the sensing module, the identification module, the guide module and the communication module, and the operator wears or installs the wearing module; the sensing module identifies ID information of the wearing module, the communication module transmits inquiry information to the upper computer information system, the communication module transmits the inquiry information to the wearing module, a display panel of the wearing module displays service information, and light and a digital display unit of a guide module transmit the service information to the operation skip car to guide and prompt, so that automatic interaction between the operation shelf and an operator is realized;
(3) the forklift is used for mounting the identification module and the communication module, and the operator wears and mounts the wearing module; the sensing module identifies the ID information of the wearing module, the communication module transmits inquiry information to the upper computer information system, the communication module transmits the inquiry information to the wearing module, and a display panel of the wearing module displays service information to realize automatic interaction between the forklift and a forklift operator;
(4) the pallet goods and a forklift operator, wherein the pallet goods are provided with RFID tags or the positioning modules, the forklift is provided with the identification module and the communication module, and the forklift operator wears and installs the wearing module; the sensing module identifies ID information of the wearing module, the identification module identifies label information of the pallet goods or positioning information of the positioning module, the communication module transmits inquiry information to the upper computer information system, the communication module transmits the wearing module, a display panel of the wearing module displays service information, and automatic interaction of the pallet goods and a forklift operator is achieved;
(5) ground heap goods and fork truck operator, tray goods installation RFID label or orientation module, fork truck installation identification module and communication module, the fork truck operator wears and installs the wearing module, perception module discernment wearing module's ID information, identification module discernment tray goods's label information or orientation module's locating information, communication module transmits for host computer information system inquiry information, recycles communication module transmission wearing module, and the display panel of wearing module shows service information, realizes ground heap goods and fork truck operator's automatic interaction.
2. The internet of things technology-based lightweight logistics automation system of claim 1, wherein the sensing module is mounted on a work shelf and a work trolley in the logistics facility in a logistics scene, and comprises a sensing chip capable of sensing the wearable module and an RFID electronic tag unit; the system comprises a communication module, a perception module, a wearable module, a tray RFID information system, a material box RFID information system, a display panel of the wearable module, a display unit of the guidance module, a data exchange module, a display unit of the wearable module, a data exchange module and a data exchange module.
3. The internet of things technology-based lightweight logistics automation system of claim 1, wherein the guidance module is installed on a work shelf and a work skip in the logistics facility in a logistics scene, and comprises a digital display unit and a light guidance unit; the upper computer information system inquires the position and quantity information of the service, the communication module sends the service information to the guiding module, and the light and digital display unit of the guiding module displays and receives the service information for guiding the service operation of the operator to guide the operator to accurately complete the logistics operation.
4. The internet of things technology-based lightweight logistics automation system of claim 1, wherein the positioning module comprises a radio frequency signal transmitter for transmitting a positioning position, a radio frequency signal receiver for receiving the positioning position, and a calculation unit for calculating position information; the transmitter of the positioning module is arranged on logistics vehicles, forklifts and goods in the logistics facility and worn or arranged on operators, the receiver of the positioning module is arranged in a region covered by the positioning of a logistics scene, and the position coordinates of the transmitter of the positioning module in the logistics region are calculated and obtained according to radio frequency signals so as to obtain the accurate coordinates of the logistics vehicles, the forklifts, the goods and the operators in the logistics facility in the logistics region, so that the position management of logistics elements is realized, including the accurate goods searching, the asset inventory and the safety management of personnel and assets.
5. The internet of things technology-based lightweight logistics automation system of claim 1, wherein the identification module comprises a unit capable of automatically identifying the RFID tag; the identification module is installed on an operation goods shelf, an operation material car and a forklift in the logistics facility to acquire goods ID and material box ID information, the communication module transmits the goods ID information and the material box ID information to the upper computer information system, and the upper computer information system inquires information to confirm attribute information of goods and realize identification and judgment of the goods and the material box in the logistics business process.
6. The internet of things technology-based lightweight logistics automation system of claim 1, wherein the internet of things technology module management maintenance system is used for operation and maintenance of the working state of the internet of things technology module, visual fault diagnosis, log management of module collected data, and interface docking with other business software systems; the Internet of things technology module stores and manages the acquired data for the communication module, supports the import and query operations of the data, provides an interface, and transmits the acquired data to the business operation of the logistics business management system; and analyzing and processing the working state of the IOT technology module, and realizing the management and maintenance visual fault diagnosis of the working state of the IOT technology module.
7. The internet of things technology-based lightweight logistics automation system of claim 1, wherein the logistics data analysis system collects the logistics behavior and the logistics resource utilization rate of each operation node in the logistics business execution process for the logistics facilities and the operators used in the logistics scene, analyzes whether the logistics resource utilization rate is reasonable, whether a bottleneck exists, whether the logistics behavior of each node is efficient or not after analyzing by using a big data algorithm, and gives a recommendation, and the logistics manager can reversely optimize the distribution of the logistics facilities and the operators in the logistics scene and improve the logistics execution action of each node according to the recommendation.
8. The internet of things technology-based lightweight logistics automation system of claim 1, wherein the device and the device automatic interaction method are characterized in that:
(1) the sensing module, the identification module, the guiding module and the communication module are arranged on the operation shelf, and the sensing module, the identification module and the guiding module on the operation shelf guide an operator to complete related operation tasks; the system comprises an upper computer information system, a communication module, a sensing module, an identification module and a guidance module, wherein the upper computer information system is used for processing acquired execution information by using a business algorithm, and the communication module is used for sending the processed business information to the sensing module, the identification module and the guidance module which are arranged on a shelf, so that the business operation of an operator is guided, and the automatic interaction of the operation shelf and the operation shelf is realized;
(2) the operation goods shelf and the operation material car are provided with the sensing module, the identification module, the guide module and the communication module; the sensing module and the identification module on the operation goods shelf transmit goods ID information to an upper computer information system by using the communication module, the sensing module and the identification module on the operation skip car identify discharge box ID information and transmit the communication module to the upper computer information system, the upper computer information system inquires according to the goods ID and the bin ID information and respectively transmits service information to the operation goods shelf and a guide module of the operation skip car by using the communication module to guide the service operation of an operator, so that the automatic interaction of the operation goods shelf and the operation goods shelf is realized;
(3) the operation goods shelf is provided with the sensing module, the identification module, the guide module and the communication module, and the forklift is provided with the sensing module, the identification module and the communication module; the sensing module and the identification module which are installed on the forklift identify ID information of goods loaded by the forklift, the communication module transmits the ID information of the goods to an upper computer information system for information query, and the communication module is used for sending service information to a guide module on an operation goods shelf to guide a forklift operator to carry out service operation, so that automatic interaction between the operation goods shelf and the forklift is realized;
(4) the forklift is provided with the positioning module, the identification module and the communication module, the ground piled goods are provided with the RFID tags, the identification module arranged on the forklift identifies ID information of ground pushed goods, the communication module transmits the ID information of the goods to an upper computer information system for information query, the communication module of the forklift uploads forklift position information of the forklift acquired by the positioning module, the upper computer information system guides a forklift operator to execute a path with the shortest transportation time, the forklift operator is guided to carry out business operation on the loaded ground piled goods, and automatic interaction between the ground piled goods and the forklift is realized;
(5) the automatic interaction of the work bin and the work shelf is realized, the RFID tag is arranged on the work bin, the sensing module, the identification module and the communication module are arranged on the work shelf, and the sensing module and the identification module on the work shelf identify the ID information of the work bin on the goods outlet position.
9. A lightweight logistics automation method based on the technology of Internet of things is characterized in that:
selecting logistics elements in the internet of things technology based lightweight logistics automation system of any one of claims 1-8;
combining an internet of things technology module in the internet of things technology based lightweight logistics automation system of any one of claims 1-8 with an upper computer information system connected with the internet of things technology module;
configuring functions related to corresponding logistics element operation for each Internet of things technology module through an upper computer information system, and wearing or installing the Internet of things technology modules on corresponding logistics elements.
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| CN111260497A (en) * | 2020-01-08 | 2020-06-09 | 黄莹 | Mobile terminal based operation guidance system and method in industrial environment |
| CN113554395B (en) * | 2021-07-29 | 2022-09-13 | 华清科盛(北京)信息技术有限公司 | Lightweight automatic warehouse logistics safety early warning method |
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| CN113610461A (en) * | 2021-07-29 | 2021-11-05 | 华清科盛(北京)信息技术有限公司 | Method for confirming quantity of transported goods in lightweight automatic warehouse |
| CN114022056B (en) * | 2022-01-06 | 2022-06-10 | 华清科盛(北京)信息技术有限公司 | Forklift driver work efficiency statistical method and system based on Internet of things |
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