KR20140042543A - Method for manufacturing a building stone panel and a building stone panel manufactured thereby - Google Patents

Abstract

The present invention relates to a method for manufacturing a building stone panel to extend the service life by preventing the separation or the breakaway of a material filled inside a groove, and to improve aesthetic sensibility of the stone panel by easily manufacturing the stone panel since the material which is luster pattern colored and where sliding is prevented is filled and hardened in the groove formed in the stone panel. The method for manufacturing a building stone panel comprises: a stone panel preparing step for manufacturing a stone panel by cutting a stone as the form of a rectangular panel, and for preparing the stone panel by surface-processing smoothly the upper surface of the manufactured stone panel; a groove forming step for forming at least one groove having a fixed depth by cutting the upper surface of the stone panel in a longitudinal direction with a rotary cutter; a groove taping step for blocking both ends of the groove by both ends of the stone panel with a blocking member, and for attaching a protective tape, which is able to separate, to both sides of the groove by the upper surface of the stone panel; a chip preparing step for preparing a chip by manufacturing a material having a color different from the stone panel as the form of a chip in a process such as smashing, crushing, and cutting; a filling material filling step for preparing a filling material by manufacturing the filling material to be filled in the groove by mixing the chip and an adhesive at a rate of 1:1 or 7:1, and for filling fully the groove with the filling material; a filling material flattening step for flattening the filling material by scratching the filling material with a scraper along the upper end of the groove in the upper surface of the stone panel; a natural hardening step for hardening naturally the groove which is filled with the filling material at room temperature; and a tape removing step for removing a protective tape and the blocking member from the stone panel when hardening of the filling material is completed. [Reference numerals] (S1) Stone panel preparing step; (S2) Groove forming step; (S3) Groove taping step; (S4) Chip preparing step; (S5) Filling material filling step; (S6) Filling material flattening step; (S7) Natural hardening step; (S8) Tape removing step

Description

METHOD FOR MANUFACTURING A BUILDING STONE PANEL AND A BUILDING STONE PANEL MANUFACTURED THEREBY}

The present invention relates to a method for manufacturing a building stone panel used as interior and exterior materials and flooring of a building, and to a building stone panel manufactured by the same, and more particularly, filling and hardening a material that prevents sliding in a groove formed in the stone panel. In the building stone panel manufacturing method and stone panel manufactured by the same, the aesthetics of the stone panel itself is greatly increased and the separation or separation of the material filled in the grooves is prevented smoothly and the service life is significantly extended. It is about.

In general, as a building material, the stone panel is mainly used for floors, walls, and exterior materials, and when it is used as a flooring or exterior material, various kinds of decorative patterns are formed by applying paint or attaching sheet paper. In particular, when the stone panel is used as a floor for staircases of various buildings among the flooring, it is necessary to perform a function of preventing slip as well as aesthetics caused by a pattern.

In other words, the stone panel is polished to give its unique luster, so the floor is very beautiful and has a profound advantage. On the other hand, the stone panel tends to slide easily. If the user slips, it can cause fatal injuries such as fractures or bruises.

Therefore, when the stone panel is used for stairs, there is a case in which a non-slip of a separate configuration is mounted with a rubber or synthetic resin pad having a width of about 4 to 6 cm at the top of the top plate and having an uneven portion on the top surface. The surface of the non-slip is more protruding than the top of the stairs, and sometimes the toe or the heel of the shoe stumbles during the passage of the stairs, and in some cases, the appearance is not beautiful.

In addition, there is a case in which the non-slip of the sticker type is attached to the top end of the staircase, which is difficult to harmonize with the stone panel, there is a problem that the wear progresses quickly in use because it is not solid itself.

In addition, when constituting the top plate of the staircase of the stone panel, there are some two or more U-shaped grooves formed in the upper end of the top of the stone panel, but this is not enough to exhibit the anti-slip function in actual use, As foreign matters such as sand or dust accumulated in the grooves, the aesthetics were significantly reduced, and there was an insignificant problem that the cleaning work had to be performed periodically.

In order to prevent such a problem, in recent years, a certain groove is formed on the upper surface of the stone panel, and is manufactured separately in the groove, and there is a case of inserting a non-slip part made of hard synthetic resin or metal, but the non-slip part may be used for a long time. The adhesive part is separated by a repetitive external force, so that the service life of the adhesive panel is raised or detached from the groove, and the service life thereof is very short and does not match well with the inherent color of the stone panel.

Utility Model Registration No. 0368195 "Anti-Slip Structure of Stone Stairs" (2004. 11. 09)

SUMMARY OF THE INVENTION Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art,

An object of the present invention is to fill and harden the material to prevent slipping in the groove formed in the stone panel to facilitate the production while the aesthetics of the stone panel itself is significantly increased and separation or separation of the material filled in the inside of the groove The present invention provides a method for manufacturing a stone panel for building and a stone panel manufactured thereby, which is smoothly prevented to significantly extend the service life.

In addition, another object of the present invention is to provide a building stone panel manufacturing method for mixing two or more chips to implement a variety of colors.

In addition, another object of the present invention is to provide a building stone panel manufacturing method for limiting the particle size of the chip to facilitate the mixing of the chip while smoothly filling the groove.

In order to achieve the above object, "building stone panel manufacturing method" according to the present invention, the stone is prepared by cutting the stone in the form of a square plate, and prepare the slab by smoothly surface-processing the upper surface of the produced slab Steps; A groove forming step of forming at least one groove having a predetermined depth by cutting with a rotary cutter along a longitudinal direction of the upper surface of the slab; A groove taping step of blocking both ends of the groove with a blocking member at both ends of the slab, and attaching detachable protective tapes to both sides of the groove to an upper surface of the slab; A chip preparation step of preparing and preparing a material having a color different from that of the slab in the form of a chip by processing such as grinding, crushing, or cutting; A filler filling step of preparing a filler to be filled in the groove by mixing the chip and the adhesive solution in a ratio of 1: 1 to 7: 1, and filling the filler completely in the groove; A filling flattening step of flattening the filling by scraping a scraper along an upper end of the groove on an upper surface of the slab; A natural curing step of naturally curing at room temperature with the filler filled in the groove; Removing the tape from the barrier member and the protective tape when the filling is completed; .

On the other hand, in order to achieve the above object "building stone panel manufacturing method" according to another embodiment of the present invention, by cutting the stone in the form of a square plate to produce a slab, the surface of the produced slab smoothly surface A slab preparation step of processing and preparing; A groove forming step of forming at least one groove having a predetermined depth by cutting with a rotary cutter along a longitudinal direction of the upper surface of the slab; A groove taping step of blocking both ends of the groove with a blocking member at both ends of the slab, and attaching detachable protective tapes to both sides of the groove to an upper surface of the slab; A chip preparation step of preparing and preparing a material having a color different from that of the slab in the form of a chip by processing such as grinding, crushing, or cutting; Filling the inside of the groove with a transparent adhesive liquid and chips to fill in a 6.5: 1 ratio, a forced insertion step of forcibly inserting the chip into the groove with the adhesive liquid and the chip by moving the roller along the groove Wow; A flattening step of flattening a filler made of a chip and an adhesive liquid filled in the groove by scraping a scraper along the upper end of the groove on the upper surface of the slab; A natural curing step of naturally curing at room temperature with the filler filled in the groove; Removing the tape from the barrier member and the protective tape when the filling is completed; .

In addition, in the chip preparation step of the "building stone panel manufacturing method" according to the present invention, the material of the chip is characterized in that made of any one of natural stone, artificial stone, metal, rubber, synthetic resin.

In addition, the chip of the "building stone panel manufacturing method" according to the invention is characterized in that it is made of any one of the above materials, or a mixture of two or more of the chips of the material.

In addition, in the chip preparation step of the "building stone panel manufacturing method" according to the invention, the chip is characterized in that it has a particle size of 0.4mm to 3mm.

In addition, in the groove forming step of the "building stone panel manufacturing method" according to the present invention, the depth of the groove is characterized in that 3mm to 5mm.

In addition, the adhesive liquid of the "building stone panel manufacturing method" according to the present invention is characterized in that the transparent solvent-free resin is made of a liquid and naturally cured.

On the other hand, in order to achieve the above object, "building stone panel manufactured by the building stone panel manufacturing method" according to the present invention is characterized by being manufactured by the above-described building stone panel manufacturing method.

In the present invention as described above, by filling and curing the material to prevent slipping in the groove formed in the stone panel is easy to manufacture, the aesthetics of the stone panel itself is significantly increased, the separation of the material filled in the inside of the groove Deviation is prevented smoothly, and thus the service life of the stone panel is significantly extended.

In addition, the present invention, by mixing two or more chips can be implemented in a variety of colors, thereby improving the aesthetics has the effect that the grooves of various colors are easily implemented.

In addition, the present invention has the effect that the chip is smoothly filled in the grooves by limiting the particle size of the chip, and the chip is easily mixed, so that the handling of the chip such as mixing and the operation using the chip are easy.

1 is a step showing the building stone panel manufacturing method according to the invention,
2 to 4 is a block diagram showing a building stone panel manufacturing method according to FIG.
Figure 5 is a step showing a building stone panel manufacturing method according to another embodiment of the present invention,
6 to 8 is a schematic view showing a building stone panel manufacturing method according to FIG.
9 to 11 is a photographic image showing a building stone panel manufactured according to the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be understood, however, that the invention can be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.

1 is a step view showing a building stone panel manufacturing method according to the invention, Figures 2 to 4 is a block diagram showing a building stone panel manufacturing method according to FIG.

As shown in this, the building stone panel manufacturing method according to the present invention is a slab preparing step (S1) for preparing a slab (SP), and groove forming step (S2) for forming a groove (G) in the slab (SP). And, the groove taping step (S3) for attaching the protective tape (T) around the groove (G), the chip preparation step (S4) for preparing the chip (C), the chip (C) and the adhesive liquid (SL) Filling step (S5) for filling the filler (G) filled with a mixture of the), and the flattening step (S6) for flattening the filler filled in the groove (G), and the natural hardening of the filler It includes a natural curing step (S7) and the tape removing step (S8) for removing the protective tape (T), and the steps are sequentially made to have a good aesthetics, significantly long service life and anti-slip function Stone panels are manufactured.

The slab preparation step (S1) is a step of preparing a slab (SP) by cutting a stone in a rectangular plate shape and smoothly processing the upper surface of the manufactured slab (SP). This step is a process of preparing a slab (SP) having a smooth upper surface that can be used as an interior or exterior material or flooring material by processing natural stone such as marble or granite, in particular (see FIG. 2A).

The groove forming step (S2) is a step of forming at least one groove (G) having a predetermined depth by cutting with a rotary cutter along the longitudinal direction on the upper surface of the slab (SP). This step is a process of forming the groove (G) to fill the filling material consisting of the chip (C) and the adhesive liquid (SL) on the upper surface of the slab (SP) (see Fig. 2 (B)).

The rotary cutter is a known power tool in which a disk-shaped cutter is rotated, and the width and depth are cut by moving the slab SP at a constant width and a constant speed along the upper surface of the slab SP. Serves to form the groove (G).

In the groove forming step S2, the depth d of the groove G is preferably 3 mm to 5 mm, which is an inner portion of the groove G when the depth d of the groove G is smaller than 3 mm. A sufficient amount of the filler cannot be filled so that it can be easily separated from the groove G by external force during use after the filler is cured, and if the depth d of the groove G is greater than 5 mm, the groove This is because unnecessarily large amounts of the fillers are filled into the inside of G, and at the same time, the groove G is formed too deep, and the slab SP at the portion where the groove G is formed may be easily broken during handling.

The groove taping step S3 may block both ends of the groove G with the blocking member P at both ends of the slab SP, and may be separated on both sides of the groove G with the upper surface of the slab SP. Attaching the protective tape (T). This step is attached to the protective tape (T) while preventing the leakage of the filling material filled into the inside of the groove (G) through the blocking member (P) of the slab (SP) of both sides of the groove (G). It is to prevent the filling on the upper surface (see Fig. 2 (C)).

The chip preparation step S4 is a step of preparing and preparing a material M having a different color from the slab SP in the form of a chip C by processing such as grinding, crushing, or cutting. This step is a step of preparing and processing the chip (C) to be mixed with the adhesive liquid (SL), the chip (C) is formed in an unspecified three-dimensional shape having a predetermined size through the crushing of the material (M). (See FIG. 3D).

In the chip preparation step S4, the material M of the chip C is preferably made of any one of natural stone, artificial stone, metal, rubber, and synthetic resin. The natural stone refers to natural ore, such as marble, granite, volcanic stone having a color, the artificial stone means a stone manufactured by artificial synthesis, the metal is preferably aluminum or iron, the rubber is natural rubber or artificial rubber The synthetic resin is preferably fiber-reinforced plastic (FRP) or PVC. The material M of the chip C is described, for example, but the present invention is not limited thereto, and various materials having color and high rigidity and frictional force may be used.

Preferably, the chip C is made of only one of the materials M or a mixture of two or more chips of the material M, which is a material M of the chip C. In the case of having a unique color contrasted with the slab SP, only one kind of material may be used as the chip, but the material M of the chip C may not have a unique color compared with the slab SP. In this case, two or more of the above materials M are mixed to form a mixture of chips having one unique color and then used. As such, the chip C may be formed alone or in a mixture to be selected or manufactured to have a unique color as opposed to the slab SP.

In the chip preparation step (S4), the chip (C) preferably has a particle size (ps) of 0.4 mm to 3 mm. If the particle size (ps) of the chip C is smaller than 0.4 mm, the chip The non-slip may become weak after (C) itself is mixed with the adhesive liquid SL and cured, and there is a concern that the highly viscous adhesive liquid SL may not be evenly distributed to the outer surface of the chip C. If the particle size (ps) of (C) is larger than 3 mm, the gap between the chip (C) and the chip (C) is relatively large so that a sufficient amount of the chip (C) is properly filled into the groove (G). This is because there is a risk of losing.

The filling step (S5) is prepared by preparing the filler to be filled in the groove (G) by mixing the chip (C) and the adhesive (SL) in a ratio of 1: 1 to 6.5: 1 and the groove (G) ) Is a step of completely filling the filler. This step is a process of filling the grooves (G) after the filler is prepared and prepared (see FIG. 3E).

It is preferable that the mixing ratio of the chip (C) and the adhesive liquid (SL) is 1: 1 to 7: 1, and this is when the mixing ratio of the chip (C) and the adhesive liquid (SL) is lower than 1: 1 ( For example, 0.5: 1) the adhesive liquid SL is distributed too much between the chips C, so that the anti-slip function by the chips C is not properly implemented, When the color is not properly expressed, and the mixing ratio of the chip (C) and the adhesive liquid (SL) is higher than 7: 1, the adhesive liquid (SL) is distributed too little between the chips (C). This is because voids are formed between the chip and the chip without proper adhesion between the chip C and the chip, thereby decreasing the firmness and introducing foreign substances into the gap.

In addition, when the mixing ratio of the chip (C) and the adhesive liquid (SL) is in the vicinity of 1: 1, the adhesive liquid is relatively large and has a smooth surface, and the mixing of the chip (C) and the adhesive liquid (SL) When the ratio is around 7: 1, the anti-slip function by the chip C is excellent.

The adhesive liquid SL is preferably a transparent solvent-free resin that is made of a liquid and hardens naturally, since the solvent-free resin is a conventional adhesive that properly bonds a material such as stone or rubber. In particular, the adhesive liquid SL is most preferably a solvent-free excellent adhesive strength to stone or the like in the solvent-free resin.

The filling flattening step S6 is a step of flattening the filling by scraping the scraper S along the upper end of the groove G from the upper surface of the slab SP. This step serves to flatten the filler to the upper surface of the groove (G) while scraping and removing the filler of the chip (C) and the adhesive liquid (SL) protruding to the upper surface of the slab (SP) (Fig. 4 (F)).

The spontaneous curing step (S7) is a step of spontaneously curing at room temperature while the filler (G) is filled with the filler. This step is to allow the adhesive liquid SL to be sufficiently cured to fix the filler itself to the inside of the groove G while adhesively fixing the chips C to each other. Such natural curing of the adhesive liquid SL may take 12 to 24 hours depending on the type and amount of the adhesive liquid SL.

The tape removing step S8 is a step of removing the blocking member P and the protective tape T from the slab SP when the filling of the filling is completed. This step is to complete the production of the stone panel by removing the blocking member (P) and the protective tape (T) (see Fig. 4 (G)).

The building stone panel manufacturing method configured as described above fills and hardens the non-slip material in the groove G formed in the stone panel to facilitate the manufacture while making the aesthetics of the stone panel itself significantly increased and the groove ( It is a revolutionary invention that the separation or separation of materials filled inside G) is prevented smoothly, so that the service life is remarkably extended and the original restoration is performed.

5 is a step view showing a building stone panel manufacturing method according to another embodiment of the present invention, Figures 6 to 8 is a block diagram showing a building stone panel manufacturing method according to FIG.

As shown in this, the building stone panel manufacturing method according to another embodiment of the present invention is a slab preparing step (S10) for preparing a slab (SP), and forming a groove (G) to form a groove (G) in the slab (SP) Step (S20), the groove taping step (S30) for attaching the protective tape (T) around the groove (G), the chip preparation step (S40) for preparing the chip (C), and the chip (C) Forced insertion step (S50) forcibly inserted into the adhesive liquid (SL) accommodated in the groove (G), and the filling material consisting of the chip (C) and the adhesive liquid (SL) filled in the groove (G) flat To include a filling flattening step (S60), a natural curing step (S70) for the natural hardening of the filler, and a tape removal step (S80) for removing the protective tape (T), the steps as described above are made sequentially Excellent aesthetics, long service life, non-slip function, glossy, diverse and colorful This stone panel has a design pattern is produced.

The slab preparation step (S10) is a step of preparing the slab by cutting the stone in the form of a rectangular plate and by smoothly surface-processing the upper surface of the produced slab (SP). This step is a process of preparing a slab (SP) having a smooth upper surface that can be used as an interior or exterior material or flooring by processing natural stone such as marble or granite, in particular (see FIG. 6A).

The groove forming step (S20) is a step of forming at least one groove (G) having a predetermined depth by cutting with a rotary cutter along the longitudinal direction on the upper surface of the slab (SP). This step is a process of forming the groove (G) to fill the filler consisting of the chip (C) and the adhesive liquid (SL) on the upper surface of the slab (SP) (see Fig. 6 (B)).

The rotary cutter is a known power tool in which a disk-shaped cutter is rotated, and the width and depth are cut by moving the slab SP at a constant width and a constant speed along the upper surface of the slab SP. Serves to form the groove (G).

In the groove forming step S20, the depth d of the groove G is preferably 3 mm to 5 mm, which is less than 3 mm when the depth d of the groove G is less than 3 mm. A sufficient amount of the filler cannot be filled so that it can be easily worn in the groove G by external force during use after the filler is cured, and if the depth d of the groove G is greater than 5 mm, the groove This is because unnecessarily large amounts of the fillers are filled into the inside of G, and at the same time, the groove G is formed too deep, and the slab SP at the portion where the groove G is formed may be easily broken during handling.

The groove taping step S30 may block both ends of the groove G with the blocking member P at both ends of the slab SP, and may be separated on both sides of the groove G with the upper surface of the slab SP. Attaching the protective tape (T). This step is attached to the protective tape (T) while preventing the leakage of the filling material filled into the inside of the groove (G) through the blocking member (P) of the slab (SP) of both sides of the groove (G). It is to prevent the filling on the upper surface (see Fig. 6 (C)).

The chip preparation step S40 is a step of preparing and preparing a material M having a color different from that of the slab SP in the form of a chip C by processing such as grinding, crushing, or cutting. This step is to prepare by processing the chip (C) injected into the groove (G), the chip (C) is formed in an unspecific solid shape having a predetermined size through the crushing of the material (M), etc. (Refer FIG. 7D).

In the chip preparation step (S40), the material (M) of the chip (C) is preferably made of any one of natural stone, artificial stone, metal, rubber, synthetic resin. The natural stone refers to natural ore, such as marble, granite, volcanic stone having a color, the artificial stone means a stone manufactured by artificial synthesis, the metal is preferably aluminum or iron, the rubber is natural rubber or artificial rubber The synthetic resin is preferably fiber-reinforced plastic (FRP) or PVC. The material M of the chip C is described, for example, but the present invention is not limited thereto, and various materials having color and high rigidity and frictional force may be used.

The chip (C) is preferably made of only one of the materials or a mixture of the chips (C) of two or more materials in the material, it is preferable that the material of the chip (C) compared to the slab (SP) In the case of having a unique color, only one kind of material may be used as a chip. However, when the material of the chip C does not have a unique color contrasted with the slab SP, two or more of the materials may be mixed. It is used after forming a mixture of chips with one unique color. As such, the chip C may be formed alone or in a mixture to be selected or manufactured to have a unique color as opposed to the slab SP.

In the chip preparation step (S40), the chip (C) preferably has a particle size (ps) of 0.4mm to 3mm, that is, if the particle size (ps) of the chip (C) is less than 0.4mm The non-slip frictional force is weak after (C) itself has penetrated into the adhesive liquid SL and cured. If the particle size (ps) of the chip (C) is larger than 3mm, the gap between the chip (C) and the chip (C) is relatively large, so that the sufficient amount of the chip (C) into the groove (G) This is because there is a risk of not being properly filled.

The forced insertion step (S50) is filled to fill the transparent adhesive liquid SL in the groove (G) to 10% to 50% and into the upper surface of the adhesive liquid SL into the groove (G). After the chip C is filled, the roller is moved along the groove G to forcibly insert the chip C into the adhesive liquid SL into the groove G. In this step, the adhesive (SL) is inserted into the groove (G) and then the chip (C) is inserted into the adhesive solution (SL) in the form of pressurizing the chip (C) to the adhesive liquid (SL). ) Can be mixed (see FIG. 7E).

In the forced insertion step (S50), it is preferable that the adhesive liquid SL is filled in the groove G at 10% to 50% when it is assumed that 100% is completely filled in the groove G. When the adhesive liquid SL is filled in the groove G lower than 10%, the adhesive liquid SL is evenly applied to the chip C filled in the groove G next to the adhesive liquid SL. When the adhesive liquid SL is filled in the groove G higher than 50%, the chip C may be inserted into the groove G by the adhesive liquid SL filled too much. This may not be enough.

In the forced insertion step S50, the injection of the adhesive liquid SL, the injection of the chip C, and the pressing of the chip C into the groove G may be performed by an automatic machine. For example, the injection of the adhesive liquid SL may be performed by injecting air through an air injector into the container CM, which is accommodated in the adhesive liquid SL, and has a lower portion thereof, thereby injecting the adhesive liquid from the container CM. SL) may be implemented by moving the container CM to one side at a constant speed while being discharged in a uniform amount.

In addition, the discharge of the chip (C) by moving the container (SM) to one side at a constant speed during the free fall of the chip (C) in the container (SM) in which the chip (C) is accommodated and open lower Can be implemented. The roller moves together with the movement of the container CM and the container SM, thereby forcibly inserting the chip C protruding from the upper surface of the slab SP toward the adhesive liquid SL. .

As described above, the apparatus for discharging the adhesive liquid SL and the chip C and pressurizing the chip C is just an example, and the present invention is not limited thereto, and the adhesive liquid SL and the chip C are not limited thereto. And various devices capable of pressing the chip C may be used.

The adhesive liquid SL is preferably a transparent solvent-free resin that is made of a liquid and hardens naturally, since the solvent-free resin is a conventional adhesive that properly bonds a material such as stone or rubber. In particular, the adhesive liquid SL is most preferably a solvent-free epoxy having excellent adhesion to a stone or the like in the solvent-free resin.

The filling planarization step S60 is performed by scraping the scraper S along the upper end of the groove G from the upper surface of the slab SP with the chip C and the adhesive liquid SL filled in the groove G. It is a step of flattening the filling made. This step serves to flatten the filler to the upper surface of the groove (G) while scraping and removing the filler of the chip (C) and the adhesive liquid (SL) protruding to the upper surface of the slab (SP) (Fig. 8 (F)).

The spontaneous curing step (S70) is a step of spontaneous curing at room temperature while the filler (G) is filled with the filler. This step is to allow the adhesive liquid SL to be sufficiently cured to fix the filler itself to the inside of the groove G while adhesively fixing the chips C to each other. Such natural curing of the adhesive liquid SL may take 12 to 24 hours depending on the type and amount of the adhesive liquid SL.

The tape removing step S80 is a step of removing the blocking member P and the protective tape T from the slab SP when the filling of the filling is completed. This step is to complete the production of the stone panel by removing the blocking member (P) and the protective tape (T) (see Fig. 8 (G)).

9 and 10 are photographic images showing a building stone panel manufactured according to the present invention.

As shown in the present invention, the stone panel has a sharp contrast between the fillings of the slabs and the grooves, so that the aesthetics and the pattern design are remarkably increased when used in interior materials, exterior materials, and floor materials of buildings.

In addition, the stone panel can be used as a stone panel for the step of having the anti-slip function of the filling itself due to the friction of the chip filled in the groove, and has an excellent gloss and a pattern of various colors appropriately as an exterior wall finishing material Can be used.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. It is clear that the present invention can be suitably modified and applied in the same manner. Therefore, the above description does not limit the scope of the present invention, which is defined by the limitations of the following claims.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the scope of the present invention.

SP: Slab
G: home
P: blocking member
T: Protective Tape
M: Material
C: Chip
SL: Adhesive Liquid
CM: Container
SM: Container
S: Scraper

Claims (8)

A slab preparation step (S1) of preparing a slab by cutting the stone in the form of various polygonal plates, and smoothly processing the upper surface of the prepared slab;
Groove forming step (S2) to form at least one groove having a predetermined depth by cutting with a rotary cutter along the longitudinal direction on the upper surface of the slab;
A groove taping step (S3) of blocking both ends of the groove with a blocking member at both ends of the slab, and attaching a detachable protective tape to both sides of the groove to an upper surface of the slab;
A chip preparation step (S4) of preparing and preparing a material having a color different from that of the slab in the form of a chip by processing such as grinding, crushing, or cutting;
A filler filling step (S5) of preparing a filler to fill the groove by mixing the chip and the adhesive solution in a ratio of 1: 1 to 7: 1, and completely filling the filler in the groove;
A filling flattening step (S6) of flattening the filling by scraping a scraper along an upper end of the groove on an upper surface of the slab;
A natural curing step (S7) of naturally curing at room temperature while the filler is filled in the groove;
A tape removing step (S8) of removing the blocking member and the protective tape from the slab when the filling is completed;
Building stone panel manufacturing method comprising a.
A slab preparation step (S10) of preparing a slab by cutting a stone in the form of various polygonal plates, and smoothly surface-processing the upper surface of the manufactured slab;
Groove forming step (S20) to form at least one groove having a predetermined depth by cutting with a rotary cutter along the longitudinal direction on the upper surface of the slab;
A groove taping step (S30) of blocking both ends of the groove with a blocking member at both ends of the slab, and attaching a detachable protective tape to both sides of the groove to an upper surface of the slab;
A chip preparation step (S40) of preparing and preparing a material having a color different from that of the slab in the form of a chip by processing such as grinding, crushing, or cutting;
Filling the inside of the groove with a transparent adhesive liquid to fill up to 10% to 50%, and after filling the chip on the upper surface of the adhesive liquid into the groove, the roller is moved along the groove to the chip A forced insertion step (S50) forcing the insertion into the adhesive liquid into the groove;
A filling flattening step (S60) of flattening a filler formed of a chip and an adhesive liquid filled in the groove by scraping a scraper along the upper end of the groove on the upper surface of the slab;
A natural curing step (S70) of naturally curing at room temperature while the filler is filled in the groove;
A tape removing step (S80) of removing the blocking member and the protective tape from the slab when the filling of the filling is completed;
Building stone panel manufacturing method comprising a.
3. The method according to claim 1 or 2,
In the chip preparation step,
The material of the chip is a building stone panel manufacturing method, characterized in that made of any one of natural stone, artificial stone, metal, rubber, synthetic resin.
The method of claim 3,
The chip is made of only one of the materials or building stone panel manufacturing method, characterized in that the chip of two or more materials in the material is mixed.
3. The method according to claim 1 or 2,
In the chip preparation step,
The chip is a building stone panel manufacturing method, characterized in that having a particle size of 0.4mm to 3mm.
3. The method according to claim 1 or 2,
In the groove forming step,
Depth of the groove is a building stone panel manufacturing method, characterized in that 3mm to 5mm.
3. The method according to claim 1 or 2,
The adhesive solution is a building stone panel manufacturing method characterized in that the liquid is made of a transparent, solvent-free transparent resin.
It is manufactured by the building stone panel manufacturing method in any one of Claim 1 or 2, The building stone panel characterized by the above-mentioned.

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