KR20130116991A - Manufacturing method of insulating cover and insulating cover using the method - Google Patents
Manufacturing method of insulating cover and insulating cover using the method Download PDFInfo
- Publication number
- KR20130116991A KR20130116991A KR1020120039537A KR20120039537A KR20130116991A KR 20130116991 A KR20130116991 A KR 20130116991A KR 1020120039537 A KR1020120039537 A KR 1020120039537A KR 20120039537 A KR20120039537 A KR 20120039537A KR 20130116991 A KR20130116991 A KR 20130116991A
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- KR
- South Korea
- Prior art keywords
- insulating material
- heat insulating
- manufacturing
- insulation cover
- mold
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/76—Moulds
- B28B21/78—Moulds with heating or cooling means, e.g. steam jackets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/76—Moulds
- B28B21/82—Moulds built-up from several parts; Multiple moulds; Moulds with adjustable parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0097—Press moulds; Press-mould and press-ram assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/388—Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/40—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
- B28B7/44—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for treating with gases or degassing, e.g. for de-aerating
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/043—Alkaline-earth metal silicates, e.g. wollastonite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/14—Minerals of vulcanic origin
- C04B14/18—Perlite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/38—Fibrous materials; Whiskers
- C04B14/42—Glass
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Thermal Insulation (AREA)
Abstract
The present invention relates to a heat insulation cover manufacturing method and a heat insulation cover manufactured using the same, and more particularly, to a heat insulation cover manufacturing method for wrapping the purpose of heat insulation in a pipe material, such as pipes, and a heat insulation cover manufactured using the same. Method for producing a heat insulation cover of the present invention is a release agent applying step, the first heat insulating material forming step, the heating and separating step of separating the first heat insulating material (A), adhesive applying step; And a step of adhering the second heat insulating material B to adhere the second heat insulating material B.
Description
The present invention relates to a heat insulation cover manufacturing method and a heat insulation cover manufactured using the same, and more particularly, to a heat insulation cover manufacturing method for wrapping the purpose of heat insulation in a pipe material, such as pipes, and a heat insulation cover manufactured using the same.
The heat insulating material is a generic term for all materials used for the purpose of suppressing heat transfer as much as possible. The piping system is used to prevent the leakage of heat and unnecessary heat input to promote energy saving, and to prevent the surface condensation and the distribution of deflection of room temperature, thereby conserving energy. In addition, it is used for the purpose of thermal insulation in piping systems in which high heat flows in power plants, steel mills, and the like.
Insulation materials used for the purpose of suppressing heat transfer have been classified as insulation materials at low temperatures, insulation materials at room temperature to mid temperature, and materials used at higher temperatures than these, but all of them have recently been referred to as insulation materials. The heat insulating material usually has many porous materials, and the lower the thermal conductivity, the better the heat insulating performance.
Korean Patent Registration No. 10-664665 (entitled "Fill Material for Fire Retardation Treatment of Refractory Filling Structure and Method for Producing the Same") relates to a filling material for the fire partition treatment of a fireproof filling structure and a manufacturing method thereof, and more particularly, And a fire resistant coating formed on the surface of the heat insulating layer, and a heat resistant core material inside the heat insulating layer, and a method for manufacturing the fireproof partitioning fill material. Posted. It is said that by forming a fire-retardant film on the surface of the thermal insulation layer, it is possible to make the construction with a tight construction by introducing a compression process that improves flame retardance, waterproofness, abrasion resistance, resistance to disintegration and restoration and gives elasticity to the insulation layer. It is disclosed that heat-resistant core material is formed to prevent deterioration of a thermal insulation layer, to prevent dropout due to shrinkage upon heating, and to serve as a support for water pressure during water injection test.
The present invention relates to a heat insulation cover manufacturing method and a heat insulation cover using the same for wrapping the piping material for the purpose of heat insulation in the piping material through which the high temperature fluid passes, heat transfer to the outside of the piping material through which the high temperature fluid passes ( Heat loss) and to simplify the manufacturing process.
Method for producing a thermal insulation cover according to the present invention is a release agent applying step of applying a release agent (C) to the receiving portion (1100) of the mold (1000, 1000a) for producing a shape that can wrap the outer peripheral surface of the piping material (P); A first insulation (A) comprising any one of mineral wool, glass wool, calcium silicate, and perlite in the
The first heat insulating material forming step, after spraying the liquid first heat insulating material (A) to the
On the other hand, in the first heat insulating material forming step, the
In another method, the step of forming the first heat insulating material includes placing the first heat insulating material A having a cotton shape on the
The adhesive (D) of the present invention may include alumina (Al 2 O 3), silica (SiO 2), and ferric oxide (Fe 2 O 3) such that the safe use temperature is 1500 ° C.
Insulation cover of the present invention can be prepared by the above manufacturing method according to the present invention.
By the present invention as described above it is possible to maximize the heat insulation efficiency wrapped in a heat insulating cover manufactured according to the manufacturing method according to the present invention in the piping material flowing a
1 is a process diagram of a method for manufacturing a heat insulation cover according to the present invention
Figure 2 is a conceptual diagram representing the application of the first insulation of the thermal insulation cover according to the present invention.
Figure 3 is a conceptual diagram showing a mold and a pressing mechanism for pressurizing and heating the first heat insulating material of the heat insulating cover according to the present invention.
4 is a conceptual view showing a cross-section of a pipe wrapped with a heat insulating cover according to the present invention.
First Embodiment (First insulation cover manufacturing method)
The heat insulation cover of the present invention is composed of a first heat insulating material (A) and a second heat insulating material (B). The first heat insulating material (A) is a liquid phase, the second heat insulating material (B) is similar to wool (wool) material or plate-like.
Referring to A of FIG. 1, the second heat insulating material B has a usable working temperature range even at a relatively high temperature, for example, about 1000 ° C. That is, a material surrounding the outer circumferential surface of a pipe material through which fluid of about 1000 ° C. flows. It is preferable to use. Also, it is preferable that the first heat insulating material A is made of a material having an operating temperature range of about 700 DEG C or less, which is lower than that of the second heat insulating material.
The first heat insulating material A is provided on the outer surface of the second heat insulating material B surrounding the outer circumferential surface of the piping material and is formed of mineral wool, glass wool, calcium cilicate, perlite, , ≪ / RTI > Here, the mineral wool has an operating temperature range of about 600 ° C, a glass wool has a usable temperature range of about 350 ° C, and a calcium cilicate or perlite has a usable temperature range of about 550 ° C Is preferably used. In addition, the pearlite means that the pearlstone made of volcanic stone is sintered at 900 to 1200 ° C, pulverized, sintered and expanded, and composed of lightweight spherical small particles having microvoids inside.
The thermosetting resin, adhesive, gypsum powder, cement powder and water in any one of such mineral wool, glass wool, calcium silicate, perlite, and the like of the first insulating material A When mixed together, it turns into liquid. More specifically, the first insulating material (A) is any one of mineral wool (glass wool), glass wool (glass wool), calcium silicate (calcium cilicate), perlite (perlite) 10% by weight,
Referring to FIG. 2, the first heat insulating material A is prepared in a liquid state while mixing using the
By using the injection device including the
The
After separating the first heat insulating material (A) heated through the heating step, the adhesive (D) is applied to the inner peripheral surface.
Ceramic including alumina (Al 2 O 3 ) and silica (SiO 2 ) having an operating temperature range higher than the operating temperature range of the first insulating material (A) on the inner circumferential surface of the first insulating material (A) coated with the adhesive (D) A second heat insulating material (B) made of wool or cerak wool is bonded.
The adhesive (D) preferably contains alumina (Al 2 O 3), silica (SiO 2), and ferric oxide (Fe 2 O 3) such that the safe use temperature is 1500 ° C. More specifically, it is preferable to include about 50% by weight of alumina, about 45% by weight of silica, about 0.1 to 0.3% by weight of ferric oxide.
The insulation cover according to the present invention may be manufactured through the release agent applying step, the first insulating material forming step, the first insulating material heating and separating step, and the second insulating material bonding step.
Second Embodiment (2nd insulation cover manufacturing method)
As in the first embodiment, the heat insulating cover of the present invention comprises a first heat insulating material (A) and a second heat insulating material (B). The first heat insulating material (A) is a liquid phase, the second heat insulating material (B) is similar to wool (wool) material or plate-like.
Referring to B of FIG. 1, the second insulating material B has a usable working temperature range even at a relatively high temperature, for example, about 1000 ° C. That is, a material surrounding the outer circumferential surface of the piping material through which fluid of about 1000 ° C. flows. It is preferable to use. Also, it is preferable that the first heat insulating material A is made of a material having an operating temperature range of about 700 DEG C or less, which is lower than that of the second heat insulating material.
The first heat insulating material A is provided on the outer surface of the second heat insulating material B surrounding the outer circumferential surface of the piping material and is formed of mineral wool, glass wool, calcium cilicate, perlite, , ≪ / RTI > Here, the mineral wool has an operating temperature range of about 600 ° C, a glass wool has a usable temperature range of about 350 ° C, and a calcium cilicate or perlite has a usable temperature range of about 550 ° C Is preferably used. In addition, the pearlite means that the pearlstone made of volcanic stone is sintered at 900 to 1200 ° C, pulverized, sintered and expanded, and composed of lightweight spherical small particles having microvoids inside.
The thermosetting resin, adhesive, gypsum powder, cement powder and water in any one of such mineral wool, glass wool, calcium silicate, perlite, and the like of the first insulating material A When mixed together, it turns into liquid. More specifically, the first insulating material (A) is any one of mineral wool (glass wool), glass wool (glass wool), calcium silicate (calcium cilicate), perlite (perlite) 10% by weight,
Referring to B of FIG. 1, the first insulating material A is injected into a space inside the
For the injection of the first insulating material A using the
The injected first heat insulating material A is heated to about 200 ° C. together with the
Ceramic including alumina (Al 2 O 3 ) and silica (SiO 2 ) having an operating temperature range higher than the operating temperature range of the first insulating material (A) on the inner circumferential surface of the first insulating material (A) coated with the adhesive (D) A second heat insulating material (B) made of wool or cerak wool is bonded.
The insulation cover according to the present invention may be manufactured through the release agent applying step, the first insulating material forming step, the first insulating material heating and separating step, and the second insulating material bonding step.
Third Embodiment (Third insulation cover manufacturing method)
The heat insulation cover of the present invention is composed of a first heat insulating material (A) and a second heat insulating material (B). Unlike the first and second embodiments, the first insulating material (A) is similar to wool, and the second insulating material (B) is similar to wool (wool).
Referring to FIG. 1C, the second heat insulating material B has a usable temperature range even at a relatively high temperature, for example, about 1000 ° C. That is, a material surrounding the outer circumferential surface of the piping material through which a fluid of about 1000 ° C. flows. It is preferable to use. Also, it is preferable that the first heat insulating material A is made of a material having an operating temperature range of about 700 DEG C or less, which is lower than that of the second heat insulating material.
The first heat insulating material A is provided on the outer surface of the second heat insulating material B surrounding the outer circumferential surface of the piping material and is formed of mineral wool, glass wool, calcium cilicate, perlite, , ≪ / RTI > Here, the mineral wool has an operating temperature range of about 600 ° C, a glass wool has a usable temperature range of about 350 ° C, and a calcium cilicate or perlite has a usable temperature range of about 550 ° C Is preferably used. In addition, the pearlite means that the pearlstone made of volcanic stone is sintered at 900 to 1200 ° C, pulverized, sintered and expanded, and composed of lightweight spherical small particles having microvoids inside.
The first heat insulating material A having a shape such as wool is pressurized using the
Referring to FIG. 3, the
Referring to FIG. 3, the
After separating the heated first heat insulating material A through the pressurizing and heating steps, the adhesive D is applied to the inner circumferential surface thereof.
Ceramic including alumina (Al 2 O 3 ) and silica (SiO 2 ) having an operating temperature range higher than the operating temperature range of the first insulating material (A) on the inner circumferential surface of the first insulating material (A) coated with the adhesive (D) A second heat insulating material (B) made of wool or cerak wool is bonded.
The insulation cover according to the present invention may be manufactured through the release agent applying step, the first insulating material forming step, the first insulating material heating and separating step, and the second insulating material bonding step.
Fourth Embodiment (Heat insulation cover)
Insulating cover can be manufactured using the method through the first to third embodiments as described above. The insulation cover according to the present invention can be used for the purpose of safety and insulation by wrapping the outer circumferential surface of the pipe (P) in which the high temperature fluid flows with reference to FIG. 4.
Insulation cover according to the present invention is composed of a double layer consisting of the first insulation (A) and the second insulation (B), the second insulation (B) after applying the adhesive (D) to the inner peripheral surface of the first insulation (A). Bonding is as described above.
100: Feeder 200: Feeder line
300: left and right movement means 1000: mold
2000: pressurization mechanism
Claims (6)
A first insulation (A) comprising any one of mineral wool, glass wool, calcium silicate, and perlite in the accommodating part 1100 to which the release agent C is applied. A first heat insulating material forming step for manufacturing the first heat insulating material so as to have a predetermined shape by locating;
A heating and separating step of heating the first insulating material (A) located in the mold (1000, 1000a) and then separating the first insulating material (A) from the mold (1000, 1000a);
An adhesive applying step of applying an adhesive (D) to an inner circumferential surface of the separated first insulating material (A); And
Ceramic wool or ceramic wool containing alumina (Al 2 O 3 ) and silica (SiO 2 ) having a use temperature range higher than the use temperature range of the first heat insulating material (A) on the coated portion (D) A second heat insulating material (B) bonding step of bonding the second heat insulating material (B) made of (Cerak Wool);
Thermal insulation cover manufacturing method comprising a.
The first insulating material forming step,
Spraying the liquid first heat insulating material (A) to the receiving portion (1100) of the mold (1000, 1000a) to which the release agent (C) is applied using the spray (230) and then pressurizing using the pressure mechanism (2000). Insulation cover manufacturing method characterized in that.
The first insulating material forming step,
The pressurizing mechanism 2000 is fastened by using the injector 240 to inject the liquid first heat insulating material A into the receiving part 1100 of the molds 1000 and 1000a to which the release agent C is applied. Insulation cover manufacturing method.
The first insulating material forming step,
Thermal insulation cover, characterized in that the first insulating material (A) having a cotton shape is placed in the receiving portion (1100) of the mold (1000, 1000a) to which the release agent (C) is applied and pressurized using a pressure mechanism (2000) Manufacturing method.
The adhesive (D), a method for producing a thermal insulation cover comprising alumina (Al2O3), silica (SiO2), ferric oxide (Fe2O3) to have a safe use temperature of 1500 ℃.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020120039537A KR20130116991A (en) | 2012-04-17 | 2012-04-17 | Manufacturing method of insulating cover and insulating cover using the method |
Applications Claiming Priority (1)
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KR1020120039537A KR20130116991A (en) | 2012-04-17 | 2012-04-17 | Manufacturing method of insulating cover and insulating cover using the method |
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KR20130116991A true KR20130116991A (en) | 2013-10-25 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200107453A (en) * | 2019-03-08 | 2020-09-16 | 김성래 | Mold type pipe thermal insulation material having non-combustibility and manufacturing method thereof |
CN114102819A (en) * | 2021-11-08 | 2022-03-01 | 宜兴广豪科技有限公司 | Automatic mold release agent spraying device for concrete pipe pile mold and using method |
-
2012
- 2012-04-17 KR KR1020120039537A patent/KR20130116991A/en active IP Right Grant
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200107453A (en) * | 2019-03-08 | 2020-09-16 | 김성래 | Mold type pipe thermal insulation material having non-combustibility and manufacturing method thereof |
CN114102819A (en) * | 2021-11-08 | 2022-03-01 | 宜兴广豪科技有限公司 | Automatic mold release agent spraying device for concrete pipe pile mold and using method |
CN114102819B (en) * | 2021-11-08 | 2022-09-13 | 宜兴广豪科技有限公司 | Automatic mold release agent spraying device for concrete pipe pile mold and using method |
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