KR20130067725A - Substrate processing apparatus - Google Patents
Substrate processing apparatus Download PDFInfo
- Publication number
- KR20130067725A KR20130067725A KR1020110134578A KR20110134578A KR20130067725A KR 20130067725 A KR20130067725 A KR 20130067725A KR 1020110134578 A KR1020110134578 A KR 1020110134578A KR 20110134578 A KR20110134578 A KR 20110134578A KR 20130067725 A KR20130067725 A KR 20130067725A
- Authority
- KR
- South Korea
- Prior art keywords
- exhaust
- gas
- chamber
- exhaust holes
- substrate
- Prior art date
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4412—Details relating to the exhausts, e.g. pumps, filters, scrubbers, particle traps
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45563—Gas nozzles
- C23C16/45568—Porous nozzles
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
Abstract
The present invention relates to a substrate processing apparatus capable of improving deposition uniformity of a thin film, comprising: a chamber having a space portion formed therein; A substrate support part rotatably installed in the chamber to support a plurality of substrates; A gas injector provided above the substrate support to inject a process gas and a purge gas to the substrate support; And an exhaust passage communicating with the space part and having a plurality of exhaust holes formed on one surface thereof for discharging the process gas and the purge gas, wherein the plurality of exhaust holes discharge the process gas. And a plurality of first exhaust holes for discharging the purge gas and a plurality of second exhaust holes for discharging the purge gas, wherein at least one first exhaust hole of the plurality of first exhaust holes is disposed on the substrate rather than the plurality of second exhaust holes. By locating further from the center of the support, the residence time of the process gas can be increased.
Description
The present invention relates to a substrate processing apparatus, and more particularly, to a substrate processing apparatus capable of improving the deposition uniformity of a thin film.
As the degree of integration of semiconductor devices increases, design rules have been reduced to integrate more devices per unit area. Accordingly, there is a need for a deposition method capable of realizing thinner thin film deposition and excellent step coverage. Corresponding deposition methods include atomic layer deposition (ALD).
The atomic layer deposition method utilizes a self-surface reaction limited mechanism.
First, when the substrate mounted in the chamber is exposed to the source gas supplied into the chamber in the first step, the first monoatomic layer is chemisorbed onto the substrate surface through reaction with the substrate surface. However, when the surface of the substrate is saturated with the source gas, the source gases of the monoatomic layer or more do not form a chemisorption state due to non-reactivity between the same ligands, and are in a physical adsorption state. Subsequently, when the substrate is exposed to the purge gas, the raw material gas which is in the physical adsorption state on the substrate surface is removed by the purge gas. After the reaction gas is supplied to the substrate, the second monoatomic layer grows through the substitution reaction between the source gas and the ligand of the reaction gas, and the reaction gas that does not react with the first monoatomic layer is in the physical adsorption state. Then, when the purge gas is supplied to the substrate again, the reaction gas in the physical adsorption state is removed by the purge gas, and the second monoatomic layer is in a state capable of reacting with the supplied source gas. This process is repeated one cycle and several cycles are repeated until a thin film of a desired thickness is formed on the substrate.
On the other hand, the substrate processing apparatus for forming an atomic layer thin film is a chamber for forming a reaction space, a substrate supporting portion which is formed to be elevated and rotatable while supporting the substrate and a gas for supplying process gases such as raw material gas and reactive gas purge gas. It is comprised including an injection body. In addition, the chamber is provided with an exhaust passage in which a plurality of exhaust holes are formed in the upper surface to form a vacuum in the chamber and discharge residual gas and reaction by-products. The exhaust passage is connected to an exhaust pipe connected to a pump outside the chamber through an exhaust port formed in the chamber.
The exhaust holes formed in the upper surface of the exhaust flow path are formed at regular intervals over the entire area of the exhaust flow path, and are formed at the same distance from the edge of the substrate support. Therefore, the process gas and the purge gas supplied into the chamber while the thin film is formed on the substrate is discharged through the exhaust hole to the exhaust flow path at about the same speed. However, the process gas, that is, the source gas and the reactant gas, which substantially forms the thin film, is preferably sprayed from the gas injector and stays on the substrate for a predetermined time to form the thin film. However, the process gas rapidly flows into the exhaust passage and is discharged into the exhaust pipe.
In particular, the substrate support portion is rotated during the formation of the thin film, wherein the edge side of the substrate support portion is located adjacent to the exhaust passage so that the process gas discharge rate is faster than that of other regions compared to the center side of the substrate support portion. The residence time of the gas is short compared to other areas. Therefore, since the thin film is not deposited smoothly in the region located at the edge of the substrate support part, it is difficult to deposit a thin film having a desired thickness, and thus there is a problem that the uniformity of deposition of the thin film is reduced over the entire area of the substrate. This not only lowers the reliability of the device but also causes a problem of lowering process efficiency and productivity.
The present invention provides a substrate processing apparatus that can adjust the residence time of the gas supplied into the chamber.
The present invention provides a substrate processing apparatus capable of depositing a thin film of excellent quality by improving the deposition uniformity of the thin film.
The present invention provides a substrate processing apparatus capable of improving process efficiency and productivity.
A substrate processing apparatus according to an embodiment of the present invention includes a chamber in which a space portion is formed; A substrate support part rotatably installed in the chamber to support a plurality of substrates; A gas injector provided above the substrate support to inject a process gas and a purge gas to the substrate support; And an exhaust passage communicating with the space part and having a plurality of exhaust holes formed on one surface thereof for discharging the process gas and the purge gas, wherein the plurality of exhaust holes discharge the process gas. And a plurality of first exhaust holes for discharging the purge gas and a plurality of second exhaust holes for discharging the purge gas, wherein at least one first exhaust hole of the plurality of first exhaust holes is disposed on the substrate rather than the plurality of second exhaust holes. Characterized in that it is located further away from the center of the support.
In this case, sizes of the first exhaust hole and the second exhaust hole are the same, and the distance between the center of the first exhaust hole and the center of the substrate support may be longer than the distance between the center of the second exhaust hole and the center of the substrate support.
Also, at least one of the plurality of first exhaust holes may include an exhaust hole cap having a through hole formed in a size smaller than that of the first exhaust hole.
A substrate processing apparatus according to an embodiment of the present invention includes a chamber in which a space portion is formed; A substrate support part rotatably installed in the chamber to support a plurality of substrates; A gas injector provided above the substrate support to inject a process gas and a purge gas to the substrate support; And an exhaust passage communicating with the space part and having a plurality of exhaust holes formed on one surface thereof for discharging the process gas and the purge gas injected from the gas spraying body, wherein the plurality of exhaust holes discharge the process gas. And a plurality of first exhaust holes for discharging the purge gas and a plurality of second exhaust holes for discharging the purge gas, wherein at least one of the plurality of first exhaust holes is smaller than the plurality of second exhaust holes. It features.
In this case, the exhaust passage may be formed along the lower inner wall of the chamber, and an exhaust port communicating with the exhaust passage may be formed at the bottom of the chamber.
In addition, a filling member may be further provided between the gas injection body and the inner wall of the chamber.
The exhaust passage may be formed along an upper inner wall of the chamber, and an exhaust port communicating with the exhaust passage may be formed at the upper portion of the chamber, and a filling member may be further provided between the substrate support and the chamber inner wall.
One surface of the exhaust passage in which the plurality of exhaust holes are formed is bisected with respect to the center of the width direction, and the plurality of first exhaust holes are formed on one outer surface of the bisected exhaust passage, and the plurality of second exhaust holes are provided. May be formed on one inner surface of the bisected exhaust passage.
The first exhaust hole may be formed in an area corresponding to the injection area of the process gas, and the second exhaust hole may be formed in an area where the purge gas is injected, and the number of the first exhaust holes may be determined by the first exhaust hole. It may be less than the number of double exhaust holes.
Meanwhile, an exhaust hole cap for closing the first exhaust hole may be inserted into at least one of the plurality of first exhaust holes.
In the substrate treating apparatus according to the embodiment of the present invention, the uniformity of deposition of the thin film can be improved by adjusting the discharge rates of the process gas and the purge gas. Accordingly, by adjusting the arrangement structure, size, and number of exhaust holes formed in the exhaust flow path, the process gas discharge rate is decreased to increase the residence time of the process gas, thereby uniformly depositing thin films over the entire area of the substrate. In particular, the thin film thickness control in the board | substrate area | region located in the edge side of a board | substrate support can be made easy. Through this, it is possible to improve the deposition uniformity of the thin film and to deposit a thin film of excellent quality. In addition, the deposition failure of the thin film can be prevented to improve process efficiency and productivity.
1 is a schematic cross-sectional view of a substrate processing apparatus according to an embodiment of the present invention.
FIG. 2 conceptually illustrates changes in flow rates of process gas and purge gas discharged into an exhaust passage formed in the substrate processing apparatus of FIG. 1;
3 is a schematic cross-sectional view of a substrate processing apparatus according to another embodiment of the present invention.
4 is a view illustrating an example of an exhaust passage applied to the substrate processing apparatus of FIGS. 1 and 3.
5 is a view showing a modification of the exhaust passage.
6 shows another modified example of the exhaust passage.
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.
FIG. 1 is a schematic cross-sectional view of a substrate processing apparatus according to an embodiment of the present invention, and FIG. 2 is a view conceptually illustrating changes in flow rates of process gas and purge gas discharged into an exhaust passage formed in the substrate processing apparatus of FIG. 1.
Referring to FIG. 1, a substrate processing apparatus according to an exemplary embodiment of the present invention includes a
The
Since the space portion should generally be formed in a vacuum atmosphere, a gas discharge device for discharging the gas existing in the space portion may be provided at a predetermined position of the
In the embodiment of the present invention, the
As such, the arrangement of the exhaust holes 166 and 168 may be variously changed in order to reduce the discharge speed of the process gases S and R, which will be described later in the following embodiments.
In addition, the bottom surface of the
The
In addition, a plurality of
The
In addition, each gas injection unit shares the
In addition, the
Here, an example in which the
A ring-shaped filling
Meanwhile, in the above-described substrate treating apparatus, the
The
In this case, unlike the substrate processing apparatus of FIG. 1, since the gas injected from the
In the process of depositing a thin film on the substrate using the substrate processing apparatus configured as described above, the gas sprayer continuously injects the source gas S, the reaction gas R and the purge gas P to the substrate support, The discharge device continuously discharges residual gas and by-products in the chamber.
As mentioned above, in the embodiment of the present invention, when the residual gas and by-products in the chamber are discharged through the gas discharge device, the size, number and arrangement positions of the exhaust holes formed in the
4 is a diagram illustrating an example of an exhaust passage applied to the substrate processing apparatus of FIG. 1.
Referring to FIGS. 4A and 4B, a plurality of
Here, the
Meanwhile, in the drawings, all of the plurality of first exhaust holes 166 are formed farther from the
In addition, although the
5 is a view showing a modified example of the exhaust passage.
Referring to FIGS. 5A and 5B, the
6 is a view showing another modified example of the exhaust passage.
Referring to FIG. 6, it can be seen that the
In FIG. 6A, in forming the
In addition, in FIG. 6B, the
In addition, the
Meanwhile, in FIGS. 5 and 6, the
Although the present invention has been described in connection with certain exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. Therefore, the scope of the present invention should not be limited by the described embodiments, but should be defined by the appended claims and equivalents thereof.
100: chamber 120: space part
102: main body 104: through hole
106: exhaust port 120: substrate support
122: support plate 124: substrate mounting portion
126: rotation axis 130: gas spray
132: top lead 134: spray plate
136: gas injection hole 138: filling member
140: gas inlet 160: exhaust passage
162: bulkhead 164: baffle
166: first exhaust hole 168: second exhaust hole
170: exhaust pipe
Claims (12)
A substrate support part rotatably installed in the chamber to support a plurality of substrates;
A gas injector provided above the substrate support to inject a process gas and a purge gas to the substrate support; And
An exhaust passage communicating with the space portion, the exhaust passage having a plurality of exhaust holes formed on one surface thereof for discharging the process gas and the purge gas;
Lt; / RTI >
The plurality of exhaust holes are divided into a plurality of first exhaust holes for discharging the process gas and a plurality of second exhaust holes for discharging the purge gas.
And at least one first exhaust hole of the plurality of first exhaust holes is located farther from a center of the substrate support than the plurality of second exhaust holes.
The size of the first exhaust hole and the second exhaust hole is the same,
And a distance between the center of the first exhaust hole and the center of the substrate support is longer than the distance between the center of the second exhaust hole and the center of the substrate support.
And at least one of the plurality of first exhaust holes, an exhaust hole cap having a through hole smaller than the size of the first exhaust hole is inserted therein.
A substrate support part rotatably installed in the chamber to support a plurality of substrates;
A gas injector provided above the substrate support to inject a process gas and a purge gas to the substrate support; And
An exhaust passage communicating with the space portion, the exhaust passage having a plurality of exhaust holes formed on one surface thereof for discharging the process gas and the purge gas;
Lt; / RTI >
The plurality of exhaust holes are divided into a plurality of first exhaust holes for discharging the process gas and a plurality of second exhaust holes for discharging the purge gas.
And at least one of the plurality of first exhaust holes is smaller than the plurality of second exhaust holes.
And the exhaust passage is formed along a lower inner wall of the chamber, and an exhaust port communicating with the exhaust passage is formed at a bottom of the chamber.
And a filling member disposed between the gas sprayer and the chamber inner wall.
And the exhaust passage is formed along an upper inner wall of the chamber, and an exhaust port communicating with the exhaust passage is formed in the upper portion of the chamber.
And a filling member disposed between the substrate support and the chamber inner wall.
One surface of the exhaust passage in which the plurality of exhaust holes are formed is divided into two parts based on the center in the width direction.
The plurality of first exhaust holes are formed on one outer surface of the bisected exhaust passage,
And the plurality of second exhaust holes are formed on one inner surface of the bisected exhaust passage.
And the first exhaust hole is formed in a region corresponding to the injection region of the process gas, and the second exhaust hole is formed in a region where the purge gas is injected.
And the number of the first exhaust holes is less than the number of the second exhaust holes.
And an exhaust hole cap for closing the first exhaust hole in at least one of the plurality of first exhaust holes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020110134578A KR20130067725A (en) | 2011-12-14 | 2011-12-14 | Substrate processing apparatus |
Applications Claiming Priority (1)
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KR1020110134578A KR20130067725A (en) | 2011-12-14 | 2011-12-14 | Substrate processing apparatus |
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KR1020110134578A KR20130067725A (en) | 2011-12-14 | 2011-12-14 | Substrate processing apparatus |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20160108714A (en) * | 2015-03-05 | 2016-09-20 | 주식회사 원익아이피에스 | Gas supply method for substrate processing apparatus |
KR20160142059A (en) * | 2015-06-02 | 2016-12-12 | 에이피시스템 주식회사 | Apparatus and method for depositing thin film |
KR20180051913A (en) * | 2016-11-09 | 2018-05-17 | 주식회사 원익아이피에스 | substrate processing apparatus |
CN115595560A (en) * | 2022-10-27 | 2023-01-13 | 拓荆科技股份有限公司(Cn) | Semiconductor processing device |
-
2011
- 2011-12-14 KR KR1020110134578A patent/KR20130067725A/en not_active Application Discontinuation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20160108714A (en) * | 2015-03-05 | 2016-09-20 | 주식회사 원익아이피에스 | Gas supply method for substrate processing apparatus |
KR20160142059A (en) * | 2015-06-02 | 2016-12-12 | 에이피시스템 주식회사 | Apparatus and method for depositing thin film |
KR20180051913A (en) * | 2016-11-09 | 2018-05-17 | 주식회사 원익아이피에스 | substrate processing apparatus |
CN115595560A (en) * | 2022-10-27 | 2023-01-13 | 拓荆科技股份有限公司(Cn) | Semiconductor processing device |
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