KR20120131334A - manufacturing apparatus of native-type environmental mat for restoration of ecology - Google Patents

Abstract

PURPOSE: A natural type vegetation mat manufacturing device for the ecological restoration is provided to uniformly disperse seeds on the vegetation mat. CONSTITUTION: A natural type vegetation mat manufacturing device comprises the following: a storage tank(31) for storing a mixture containing an adhesive and activated charcoal; a rotation roll(34) receiving the mixture from the lower side of the storage tank; a coating roll(35) in contact with the rotation roll for uniformly spreading the mixture and coating the mixture on a vegetation mat(40); a seed supplying unit(50) sprinkling seeds(3) on the vegetation mat; a winding reel winding the vegetation mat; a hopper(58) storing the seeds; and a supply roll(41) including recesses on the surface.

Description

Manufacturing apparatus of native-type environmental mat for restoration of ecology

The present invention relates to an eco-friendly vegetation mat manufacturing apparatus, in particular, the material is made of a pollution-free material and can be produced in a high quality and mass-produced vegetation mat for the natural vegetation mat for the ecological restoration with excellent ecological restoration effect It is about a device

Vegetation mats are installed to prevent soil erosion and to create various green areas such as reservoir banks, banks, banks of road banks, landfills, cutouts, and cilantro sites.

In particular, the present invention has developed a device capable of mass-producing a high-quality mass production of natural vegetation mats for preventing soil erosion and ecological restoration, which are extremely light in weight and inexpensive, have no environmental pollution, and have strong viability of seeds contained in mats.

In the conventional case, when the vegetation mat is manufactured, the vegetation seeds to be added to the vegetation mat are mostly put directly on the mat by the attraction. Therefore, when seeds germinate, their vegetation distribution is non-uniform, sparse plants grow, and in some places the plants grow intensively.

In addition, since the seeds are put into the mat by hand, the productivity of the vegetation mat is extremely bad.

The present invention has been invented in view of the above points, and it is possible to shorten the manufacturing time by mechanizing the production of the vegetation mat, and to ensure the uniform distribution of seeds and the equal quality of the vegetation mat, and to mass-produce the vegetation mat. Developed possible mechanical devices

The main configuration of the present invention, the adhesive mixture storage tank 31 for storing a mixture containing an adhesive and activated charcoal, a rotary roll 34 is installed below the adhesive mixture storage tank 31 to receive the mixture, and the rotary roll (34) is installed in contact with the spreading to spread the mixture evenly and the coating roll 35 to apply the mixture on the vegetation mat 40 passing from the bottom, and the vegetation mat through the coating roll 35 ( The seed feeder 50 for dropping the seed (3) on the top 40, characterized in that it comprises a winding reel (59), which is installed behind the seed feeder (50) to wind the vegetation mat 40, the adhesive The mixture storage tank 31 is characterized by storing a mixture of a powdered adhesive, the main component of potato starch modified body, water, liquid natural nutrients, activated carbon, and liquid wheat flour, the seed feeder (50) ) Is a hopper 58 accommodating seeds 3, and Rotating in contact with the bottom of the fur 58, the surface includes a supply roll 41 to form a concave groove 37, dropping the seed (3) accommodated in the groove 37 to the bottom by rotation Characterized in that it is configured, the above-mentioned coating roll 35 is characterized in that it is configured to be raised and lowered by the operation by the handle 55, the vegetation mat 40, natural fiber body 2 and natural fiber It is characterized in that the three-dimensional network (6) located on the upper sieve (2) by sewing a sewing line (7) made integrally.

According to the present invention, the production of vegetation mats can be mechanized to shorten the manufacturing time and ensure uniform distribution of seeds and even quality of the vegetation mats, and mass production of vegetation mats is possible, thereby improving productivity and Can contribute to cost reduction

In addition, according to the present invention, the seed mixture and the activated carbon and the adhesive mixture containing the adhesive is uniformly distributed, so that the adhesion of the seed is good and the growth density of the plant can be even.

In addition, since the adhesive is evenly distributed and applied, the adhesion efficiency is good and there is little concern about loss of seeds.

In addition, by adjusting the height of the application roll 35, it is possible to control the application amount and the application pressure of the adhesive mixture 31, thereby easily adjusting the input of the adhesive mixture, thereby producing a desired product accurately.

In addition, all the input elements such as the adhesive including activated carbon are uniformly mixed and uniformly applied by mechanical work, not by hand, thereby saving the input time and uniform quality of various input elements.

In addition, the adhesive mixture is capable of adjusting the coating amount by the valve 33, and the coating thickness and coating amount of the adhesive mixture can be easily adjusted by adjusting the rotation of the coating roll 35.

1 to 3 are views for explaining the configuration of the vegetation mat to be manufactured in the apparatus of the present invention
4 is a diagram for explaining the mixer 10.
5 is a configuration diagram related to an apparatus for explaining the main configuration of the present invention;
6 is a front view of the device according to the invention;
7 is a view from behind of the device according to the invention;
8 is a view for explaining a work sequence by the apparatus according to the present invention.

Hereinafter, it demonstrates further based on an accompanying drawing.

1 is a view showing an embodiment for the production of the vegetation mat to be prepared in the present invention, first prepare a natural fiber body (2)

For example, as shown in FIG. 3, the natural fiber body 2 is configured to surround the natural fiber layer 22 embedded in the porous layer 21 having the through hole 23 formed therein. A plurality of through holes 23 are also formed in the natural fiber layer 22. The porous layer 21 is not necessary. Natural fiber body 2 can be configured without the porous layer 21 is a matter of course

The through hole 23 is formed in a very large shape, and the through hole 23 formed in the natural fiber layer 22 is preferably formed to be relatively small. The reason for this is to favor the fixation of roots when the seeds take root.

The through-holes of the natural fiber layer 22 may be configured up to about 10-50% of the porosity compared to the entire natural fiber layer 22. Above the above range it is difficult to retain the seed seeds and disadvantages in moisturizing. In addition, if it is less than the above range is too dense, the ventilation is deteriorated, so that the plant does not grow well, the seed is also disadvantageous to take root.

As a whole, the through hole 23 may be configured of the natural fiber body 2 in other variations other than the above-described configuration, that is, of course.

The natural fiber layer 22, which can be called endothelial, is composed of several natural fiber materials such as 100% natural pulp, natural fiber, and natural hair, which are composed of main components in the natural fiber body 2, and these are dried, for example. It is a material compressed and made of numerous holes, that is, about 10-50% of the porosity is formed, the water absorption is very good.

The natural fiber layer 22 material in this natural fiber body 2 is a specific pulp, for example, a natural pulp that is sold in the names of towels, natural pulp towels, paper towels, coin towels, etc., which are commonly used in restaurants. Paper towels of a material can be used.

The material of the natural fiber layer 22 is lighter than cotton, softer and softer when wet. Natural fiber (2) prepared by drying and compressing completely is very advantageous in the growth of seeds introduced into the natural fiber (2) without any bacteria or fungi harmful to plants.

The natural fiber 2 has a constant thickness and is made into a flat mat. And the natural fiber body (2) is made of a natural fiber material, after a certain period of time can be utilized as a fertilizer for plant growth due to corrosion in natural weathering.

And on the natural fiber 2, activated charcoal 4 and plant seeds, that is, seeds 3, are introduced at regular intervals. At the same time, natural nutrients and water-soluble natural adhesives are mixed with the material at an appropriate ratio and sprinkled on the natural fiber body 2 to absorb nutrients into the natural fiber body 2, and the seeds 3 and activated charcoal 4 are natural. It adheres to the fiber body 2.

Plant composition for greenery is a common seed, but some of the aquatic plants can be vegetative propagation with the stem and root, it can be replaced by the stem or root of these plants in place of the seed can be used by fixing to the natural fiber (2). The seed is not limited to the species, but it is preferable to select the seed that is most adaptable and grows well according to the soil of the area where the mat according to the present invention is to be installed.

It is well known that activated charcoal (4) introduced with the seed (3) has the effect of reducing the non-point source to improve the soil, improve the water quality, and restore ecology. Activated charcoal has excellent and various effects such as antiseptic, filtration, humidity control, anion generation, mineral containing, far-infrared radiation, antibacterial and detoxification, adsorption of ethylene gas emitted from plant roots. Sprinkle charcoal on the ground to make plants grow faster and stronger due to minerals, microorganisms and acidity. In particular, the rooting power of fine roots is improved, which increases the absorption of fertilizer. It also has excellent water permeability and air permeability, which improves water drainage and air circulation, preventing root rot, increasing resistance to pests, and adsorbing and decomposing harmful substances in soil. In addition, it reduces the temperature fluctuations in the ground and increases the temperature of the earth's surface, which is used in pure pollution-free farming methods that are used in many fields such as agriculture and horticulture. Charcoal also improves the soil by absorbing and decomposing pesticides and preventing acidification of the soil. In addition, it has strong filtration and water purification power to improve the water quality. Charcoal does not decay, so it performs ecological resilience while repeating the above action.

On the other hand, as described above on the natural fiber body (2), the natural nutrients used to absorb the natural nutrients, for example, a liquid liquefied components extracted from wax, rice bran, bone meal, blood powder, amino acids, oil foil, humic acid Natural phytonutrients are used to absorb the natural fiber bodies 2 sufficiently.

Intake of natural phytonutrients into the natural fiber body 2 is intended to contain nutrients necessary for promoting germination and growth of plant seeds. This nutrient adsorption process is not necessary but may be optional. In other words, it is possible to separate fertilization after construction.

In addition, the natural adhesive is optionally added to the water to fix the seed (3) and activated charcoal (4) to the natural fiber body 2. For example, starch grass, glutinous rice paste, etc. may be used. It is also possible to use the inorganic natural adhesives used, which may be any commercially available commercially available adhesives, which are already commercially available in a large number of commercially available adhesives that are harmless to the natural environment. It is not possible to enumerate each specific product one by one, and there is no need to describe any one, so there is no problem in practicing the present invention without limiting the specific adhesive thereto.

This natural adhesive is not harmful to the human body, soil and water quality, and when dissolved by water after construction, it exhibits adhesive force, allowing seed (3) and activated charcoal (4) to be separated and positioned.

And it is not necessary but necessary to use a water-soluble natural adhesive to fix the seed (3) and activated charcoal (4) on the natural fiber (2). That is, it can also manufacture without using a water-soluble natural adhesive. However, it is more preferable to use an adhesive to minimize the thickness. No need to add too much adhesive because the adhesive is only needed to attach the cover.

In a preferred embodiment, a powdered adhesive whose main component is potato starch modified body, which is used for papering, is mixed with water, liquid natural nutrients, activated carbon, and liquid wheat flour. The reason for adding more flour paste, since the adhesive strength is lowered by the liquid nutrient and activated carbon is added, in order to improve the adhesive force, the liquid natural flour paste is added to the paper paste. This makes it sticky and sticky and improves adhesion

Mixing of the above mixtures is carried out in a blender

4 illustrates a blender

The mixer 10 has a mixing blade 12 around the two shafts 11 therein. The shafts 11 rotate in opposite directions to increase mixing efficiency.

In addition, the wing 12 is mounted up and down on the shaft 12, and the structure of the wing 12 itself is made to mix as if shoveled out by the shape of the arc shape. In addition, the wings 12 are arranged to cross each other between the two axes, and the wings 12 constituted on one axis are also arranged to be deflected in the left and right directions in the axis 11, so that all these structures It is configured to mix the contents as well as possible. When the mixing operation in the mixer 10 is finished, the mixture is stirred and rotated in a separate stirring tube to make the mixing more uniform.

In this case, the mixer 10 may mix only the solid phase of the above-mentioned mixed materials, and in the stirrer, the liquid may be added and mixed with the solid.

5 shows a vegetation mat production apparatus according to the present invention.

1 and 2, after placing the three-dimensional network (6) on the natural fiber body 2 shown in Figure 1, and sewing is completed through a sewing machine (not shown), the mixture injection device of Figure 5 ( 30).

For reference, the three-dimensional network 6 is used, for example, a polyamide material which is a pollution-free material, and a three-dimensional network having a porosity of 90-98% is used. The reason for using the three-dimensional network (6) is to prevent the loss of seeds, to improve the breathability to help the growth of the plant.

The mixture input device 30 is provided with an adhesive mixture storage tank 31, in which a mixture of the above-mentioned powder adhesive, water, liquid natural nutrients, activated carbon, and liquid wheat flour is stored. . Thus, when the sewing vegetation mat 40 enters, the valve 33 is opened in the adhesive mixture storage tank 31, and when the mixture is introduced, the mixture is applied to the surface of the rotary roll 34 so that the mixture is in contact with it. It is delivered to the surface of the roll (35). Then, the application roll 35 is in contact with the upper surface of the vegetation mat 40 to apply the mixture. On the other hand, the amount of the adhesive mixture may be adjusted by adjusting the valve 33.

The vegetation mat 40 to which the adhesive mixture is applied is composed of the three-dimensional network 6 shown in Figs. 1 and 2 on the upper surface of the natural fiber body 2, but the mixture is applied under pressure by the application roll 35. The mixture containing the adhesive penetrates and is applied to the layer of the natural fiber body 2.

The vegetation mat to which the mixture is applied is conveyed by the transfer roll 36 and / or the winding reel 59 (shown in FIG. 7), and the seed 3 is supplied from the seed feeder 50. The seed feeder 50 is provided with a feed roll 41 having a groove 37 formed on the bottom thereof.

When the feed roll 41 is rotated, the seed 3 is inserted into the groove 37 and the seed into the inserted groove 37 is rotated by a certain amount of the seed 3 when the feed roll 41 is rotated further downward. Drop on the vegetation mat (40). The dropped seeds then pass through the three-dimensional network 6 and adhere to the adhesive mixture applied to the natural fiber body 2 of the vegetation mat 40 in the preceding process. In the previous process, only the amount of glue is applied to the adhesive and the seeds cover the adhesive so that vegetation mats are not bonded to each other during the subsequent winding.

In addition, the three-dimensional network (6) is made of a polyamide material, it is difficult to adhere to each other made of a mesh

Fig. 6 shows the device according to the invention, and Fig. 7 shows the seed feeder 40 and the take-up reel 50 installed in a view from behind in Fig. 6.

In FIG. 6, the handles 55 formed on both the left and right sides are devices for lifting up and down the application roll 35 and the assembly thereof.

The reason for raising and lowering the application roll 35 is that the height of the vegetation mat 40 should be adjusted according to the thickness or the pressing force. When the handle 55 is rotated, the mechanical configuration of causing the rotational force of the handle shaft to be raised and lowered at right angles can be variously configured with various known devices, so it is not necessary to describe in detail about the specific structure thereof. A detailed description of this is omitted.

Since the pressing force can be adjusted by adjusting the height of the application roll 35, the application degree of the adhesive mixture can also be adjusted. Application | coating by the application | coating roll 35 can apply | coat the adhesive mixture containing activated carbon etc. very uniformly.

Vegetation mat 40 passed through the seed feeder 40 is wound on the take-up reel (59)

The vegetation mat 40 may be advanced by winding a small amount of the vegetation mat 40 on the winding reel 59 and winding the winding reel 59. In this case, the feed roll 36 operates by assisting the advancement of the vegetation mat 40 or the vegetation mat 40 is advanced only by winding by the take-up roll 50 without supplying a separate power to the feed roll 36. You may

For reference, FIG. 8 is a flowchart for easily understanding the above-described process.

When water is sprayed on the mat according to the present invention, the water absorption is good and the natural fiber body (2) sufficiently stores the water, thereby promoting the germination of seeds.

When using the vegetation mat of the present invention, for example, in the case of local heavy rain or rainy season, the rain water contact the surface of the vegetation mat in double or triple at the top of the vegetation mat, to prevent the crushing caused by soil loss and to damage the surface Prevent it.

It also aims at stabilizing the ground through greening and preventing disasters by preventing seed loss until germination at the seeded seeding site on the vegetation mat and maintaining the growth density at regular intervals. Will be achieved.

In addition, the natural fiber body (2) is very light, water absorption and moisturizing ability is good, and also has a structure formed with a large number of pores, good air circulation, good rooting of the plant, especially of the natural fiber body (2) Through the porous layer 21 and the porous natural fiber layer 22 thereunder, the rooting is very good, so that the roots of the plant can be spontaneously rooted on the ground.

And the most important thing of the present invention, since the supply of the mixture containing the adhesive by the mechanical device and the injection of the material is precisely made by the mechanical device, it is possible to maintain the uniformity and high quality of the product

And since all mixtures such as nutrients including seeds are uniformly distributed, the growth of plants can be made evenly, and the vegetation distribution of plants grown on vegetation mat is very uniform, which is very advantageous for greening and management.

3 seed 10 blender
11 axis 12 wings
30 Mixing device 31 Adhesive mixture storage tank
34 Rolling Roll 35 Coating Roll
37 Groove 40 Vegetation Mat
41 Feed Roll 50 Seed Feeder
55 handle 58 hopper
59 reel

Claims (5)

Adhesive mixture storage tank 31 for storing a mixture containing an adhesive and activated charcoal,
A rotary roll 34 installed below the adhesive mixture storage tank 31 to receive the mixture;
An application roll 35 installed in contact with the rotary roll 34 to spread the mixture evenly and to apply the mixture onto the vegetation mat 40 passing from the bottom;
A seed feeder 50 for dropping the seed 3 onto the vegetation mat 40 which has passed through the application roll 35;
The natural vegetation mat manufacturing apparatus for ecological restoration, characterized in that it comprises a winding reel (59) which is installed behind the seed feeder (50) to wind up the vegetation mat (40) The method of claim 1,
In the adhesive mixture storage tank 31, the potato starch modified body has a powder adhesive, the water, a natural nutrient of liquid, a mixture of activated carbon, and a liquid flour paste for the ecological restoration, characterized in that for storing the mixture Natural Vegetation Mat Manufacturing Equipment According to claim 1, wherein the seed feeder 50,
A hopper 58 for receiving seeds 3,
Rotating in contact with the lower portion of the hopper 58, the surface includes a supply roll 41 to form a concave groove 37, the seed (3) accommodated in the groove 37 to the lower by rotation Natural vegetation mat manufacturing apparatus for ecological restoration, characterized in that configured to be dropped The method of claim 1,
The application roll 35 is a natural vegetation mat manufacturing apparatus for ecological restoration, characterized in that configured to be raised and lowered by the operation by the handle 55 The method of claim 1,
The vegetation mat 40, the natural fiber body 2 and the three-dimensional network (6) located on the natural fiber body 2 is sewn with a sewing line 7 for ecological restoration, characterized in that made in one piece Natural Vegetation Mat Manufacturing Equipment

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