KR20120111162A - Apparatus for producing of organic fertilizer using fishes - Google Patents

Abstract

PURPOSE: A manufacturing device for organic fertilizer using dead fish is provided to smooth injection of perished fish into a centrifugal crusher and to facilitate moisture removal. CONSTITUTION: A manufacturing device for organic fertilizer using dead fish is composed of a base(100), a transfer screw(200), a feeding part(300), a centrifugal crusher(400), a drying furnace(500), a chemical treatment device(600), an additive box(700) and a control board(800). The transfer screw part includes a compacting screw driven by a first geared motor(210) inside. The input part includes a first crusher(320), and a primary crusher primarily pulverizes the perished fish injected into a hopper(310). The centrifugal crusher secondarily pulverizes by transferring the perished fish to the compacting screw. The drying furnace dries the perished fish. The chemical treatment device discharges the bad smell and toxic gas to outside by neutralizing the same. The additive box puts all kinds of additives. The control board controls a fertilizer production device with PLC.

Description

Apparatus for producing of organic fertilizer using fishes

The present invention relates to an organic fertilizer production device using dead fish, and more particularly to an organic fertilizer production device using waste fish to be recycled as an organic fertilizer using the dead fish in the farm.

The current form of fishing has changed from 'catching fish' to 'cultivating fish', and it has become a form of collective community rather than an individual.The representative form of this 'fishing fish' is aquaculture, which forms the basis of the fishing village economy. It is divided into onshore fish farm and offshore cage farm.

However, on average, more than 30% of fish are dead due to natural accidents, disasters, deterioration of the breeding environment, and declining anti-morbidity. It is. Therefore, almost all farms freeze stored fish and discard them when they reach a certain amount, or increase the diseases of farmed fish through illegal treatment such as using them again as feed to reduce processing costs. The problem is occurring.

As a result, aquaculture farms should establish a refrigeration system that can store a certain amount of water.As a result of the construction or use of such a refrigeration system, there is a problem of an increase in the cost of fish farming. Hygiene problems may occur.

Therefore, the necessity of a method for timely treatment of dead fish is required, and in the past, waste treatment companies are processing in the form of landfill or incineration, but various attempts have been made to compensate for this. For example, fertilization may be used to recycle dead fish.

In order to fertilize dead fish, it must first go through a crushing process, and in the crushing process, it is important to crush the fish residue finely, and to go through a drying process to reduce the water content of the fish itself. Hot air drying method using a silver blower is mainly used.

However, the method as described above takes a long time when the crushed material is dried because it is impossible to dry through a high temperature of more than 80 ~ 100 ℃, and even after drying, there is a problem such as bad smell due to the growth of microorganisms.

In order to solve the problems as described above, the present invention has a primary crusher in the hopper to which our fish is introduced to the problem that it is not smooth to insert into the centrifuge crusher by sliding due to the oil component of the fish waste scales in the compression screw Improved by the 1st crushing operation, and the stirring plate in the drying furnace is composed of two-stage structure to induce the rotation of the air inside the drying furnace, so it is easy to remove the water by rapid cooling, and the crushed waste fish by installing the cooling fan It is possible to get high quality fertilizer by quickly discharging water vapor in the state of safe, and neutralize the odor and harmful gas generated inside the drying furnace through the chemical treatment machine and discharge it to the outside, and through the additive box to extract necessary ingredients for organic fertilizer An object of the present invention is to provide an organic fertilizer production apparatus using our fish.

As a configuration for achieving the object is provided with a first base and a second base, the second base upper surface and the base is formed with a fixed portion; The first geared motor is fixed to the upper portion of the first base with a bracket is provided on one side, the other side of the bracket is provided so that the compression screw is driven by the first geared motor inside the transport pipe, the lower end of the transport pipe A conveying screw part in which an outlet is formed; An input unit having a hopper provided on an upper portion of the transfer pipe adjacent to the bracket; The lower surface of the fixing plate is inserted into the discharge port of the conveying screw portion is formed in the lower surface of the fixing plate protrudes, the projection plate is formed in the center of the rotating plate is formed on the upper surface so as to cross each other on the crushing blade of the fixing plate, Rotating shaft protrudes downward to form a time belt wheel and a fixture to be fixed to the second base, a time belt wheel is formed on the motor shaft of the drive motor to be connected to the time belt wheel and the belt is fixed to the second base by the fixture A centrifugal crusher forming an outlet; An inlet is formed to connect the outlet to one side, an oil heat mesh is provided on the outer circumferential surface, a second geared motor is provided on the upper surface thereof, and a motor shaft is penetrated inside, and a cooling fan of two stages is provided on the motor shaft. An end is fastened with a nut, a pump is provided at an inner bottom surface, a cooling fan is formed at a side thereof, and a drying furnace at which a fertilizer discharge port is formed at a lower end thereof; A chemical processor disposed at an upper side of the drying furnace to neutralize odors and harmful gases and discharge them to the outside; An additive box provided on the other side of the drying furnace to inject various additives; And a control panel driven by a PLC in front of the first base to control the fertilizer production apparatus.

As described above, the present invention has a primary crusher in the hopper to which our fish are introduced to improve the problem that it is not smooth to feed into the centrifugal crusher by sliding due to the oil component of the fish waste scales in the compression screw, The stirring plate is composed of two stages, which induces air rotation inside the drying furnace, so that it is easy to remove moisture by rapid cooling, and by installing a cooling fan, the crushed waste fish quickly discharges water vapor in the state containing organic matter. It is effective to get fertilizer.

In addition, it is possible to neutralize the odor and harmful gas generated in the drying furnace through the chemical processor to be discharged to the outside, through the additive box to add the necessary components for the organic fertilizer.

1 is a perspective view of an organic fertilizer production apparatus using our fish according to the present invention.
Figure 2 is a front sectional view of the organic fertilizer production apparatus using our fish in accordance with the present invention.
Figure 3 is a plan view of the organic fertilizer production apparatus using our fish according to the present invention.
Figure 4 is a detailed configuration of the primary crusher according to the present invention.
Figure 5 is a detailed configuration of the centrifugal crusher according to the present invention.
Figure 6 is a detailed configuration of the stirring plate according to the present invention.
7 is a detailed configuration diagram of a control panel according to the present invention.
Figure 8 is an organic fertilizer reference photograph produced using our fish of the present invention.

1 is a perspective view of an organic fertilizer production apparatus using our fish according to the present invention, Figure 2 is a front sectional view of an organic fertilizer production apparatus using our fish according to the invention, Figure 3 using our fish according to the present invention 4 is a plan view of the organic fertilizer production apparatus, Figure 4 is a detailed configuration diagram of the primary crusher according to the present invention, Figure 5 is a detailed configuration diagram of the centrifugal crusher according to the present invention, Figure 6 is a detail of the stirring plate according to the present invention 7 is a detailed configuration diagram of a control panel according to the present invention, and FIG. 8 is a photograph of an organic fertilizer produced using the dead fish of the present invention.

Hereinafter, the components will be described with reference to the drawings.

1 and 2 are a perspective view and a front view of an organic fertilizer production apparatus using the dead fish of the present invention, the base 100, and the compression screw 240 driven by the first geared motor 210 is provided with a transfer therein The screw unit 200, the input unit 300 having a primary crusher 320 to crush the primary fish introduced into the hopper 310 and the primary crushed waste fish to the compression screw 240 The centrifugal crusher 400 to be transported and second crushed, the drying furnace 500 for drying the pulverized fish crushed by the centrifugal crusher 400, and the chemical processor 600 to neutralize the odor and harmful gases to be discharged to the outside And, an additive box 700 for introducing various additives, and a control panel 800 for controlling the fertilizer production apparatus with a PLC.

The base 100 includes a first base 110 and a second base 120, and a fixing part 121 is formed on an upper surface of the second base 120.

The transfer screw unit 200 is provided with a first geared motor 210 is fixed to the upper side of the first base 110 by the bracket 220 on one side, the transfer pipe 230 inside the other side of the bracket 220 The compression screw 240 is provided to be driven by the first geared motor 210, the discharge port 250 is formed in the lower end of the transfer pipe 230.

On the outer circumferential surface of the compression screw 240, as shown in the enlarged view of FIG. 2, the cutter blade 241 is formed to protrude in a spiral, the projection 242 is projected on the cutter blade 241, the projection 242 is a waste fish And the crushing is made by mutual friction and compression, and at the same time serves to remove some of the moisture of the waste fish itself.

The input part 300 is provided with a hopper 310 on the upper portion of the transfer pipe 230 adjacent to the bracket 220.

The centrifugal crusher 400 has a crushing blade 421 is formed on the lower surface of the fixed plate 420 protruding the inlet 410 in the upper portion so as to be inserted into the discharge port 250 of the transfer screw 200 The protrusion plate 431 is formed at the center of the rotating plate 430 having the crushing blades 433 formed at equal intervals on the upper surface of the fixing plate 420 so as to cross each other. ) Is protruded to form a time belt wheel 435 and a fastener 436 is fixed to the second base 120, the motor of the drive motor 440 to be connected to the time belt wheel 435 and the belt 450 The time belt wheel 442 is formed on the shaft 441 and is fixed to the second base 120 by the fastener 443, and the outlet 460 is formed on one side thereof.

The drying furnace 500 is formed with an inlet 510 through which the outlet 460 is connected to one side, an oil heat mesh 520 is provided on an outer circumference thereof, and a second geared motor 530 is provided on an upper surface thereof. A shaft 531 penetrates into the inside, and a two-stage cooling fan 540 is provided on the motor shaft 531, and an end thereof is fastened by a nut 532, and an inner bottom surface is provided with a pump 550. The cooling fan 560 is formed, the fertilizer discharge port 570 is formed at the bottom.

The chemical processor 600 is provided on one side of the drying furnace 500 to neutralize the odor and harmful gases and discharge them to the outside.

The additive box 700 is provided on the other side of the drying furnace 500 to input various additives.

The control panel 800 is driven by a PLC in front of the first base 110 to control the fertilizer production apparatus.

Figure 3 shows a plan view of the organic fertilizer production apparatus using the dead fish of the present invention configured as described above, Figure 4 shows a detailed configuration of the primary crusher 320 provided in the input unit 300. .

The hopper 310 is provided with a primary crusher 320 for primary crushing the waste fish introduced into the transfer screw unit 200, a front view of Figure 4 (a) and a plan view of Figure 4 (b) and Figure 4 Referring to the left side view of (c), the primary shredder 320 is provided with shredding rolls 325 on the outer circumferential surfaces of the left and right first and second gear shafts 322, 323, respectively, and saw teeth on the outer circumferential surface of the shredding roll 325. 324 are interlocked with each other, and one end of the first and second gear shafts 322 and 323 is provided so that the circular gears 321 may be engaged with each other, and the first gear shaft 322 of the other end is provided with an upper portion of the first base 110. It is connected to the motor shaft 331 of the crushing motor 330 provided in the belt 340.

The compression screw 240 prevents the waste fish from being entangled with each other when introduced into the compression screw 240 and to facilitate the sequential injection.

FIG. 5 is a reference diagram showing the fixing plates 420 and the crushing blades 421 and 433 of the rotating plate 430 provided in the centrifugal crusher 400 in the upward direction, respectively. The crushing blade 421 of the fixing plate 420 is shown in FIG. ) Is formed in two rows, the shredding blades 433 of the rotating plate 430 is formed in three rows, the shredding blades (421, 433) are staggered so that they do not collide with each other, finely cut the dead fish introduced during the rotation of the rotating plate (430) Destroy will function.

6 is a detailed configuration diagram of the stirring plate 540 provided in the drying furnace 500, Figure 6 (a) and Figure 6 (b) shows a perspective view and an exploded view of the stirring plate 540, upper fan Three upper and lower rotary blades 542 and 544 are formed at the 541 and the lower fan 543, respectively, to guide the rotation of the air in the drying furnace 500 to facilitate water removal by rapid cooling.

FIG. 7 is a detailed configuration diagram of the control panel 800. The control panel 800 includes a power lamp 801 that lights when the device is supplied with power, and a temperature gauge 802 that checks an oil heat mesh rising temperature of a drying rack. And, a control switch 803 for adjusting the automatic and manual operation of the device, a temperature switch 804 for controlling the operation of the oil heat mesh 520, and agitation for operating the stirring plate 540 of the drying furnace 500. A switch 805, a secondary crush switch 806 for controlling the centrifugal crusher 400, a cooling switch 807 for operating the cooling fan 560 of the drying furnace 500, and an alarm when the operation is completed. End buzzer 808 generated, an emergency switch 809 operated in an emergency situation, a screw switch 810 for operating the compression screw 240, and a primary crush switch for operating the primary crusher 320 ( 811 and a power switch 812 for controlling the power supply.

8 is a reference picture of organic fertilizer produced using the dead fish of the present invention, the result of two grinding and drying process and air ventilation of water in the fertilizer production apparatus using the dead fish, the dry sand is removed moisture The material of the same ingredient was made, and it is judged to be suitable size to fertilize to an average size of 3mm on the naked eye.

Referring to the organic fertilizer production method using the dead fish of the present invention configured as described above are as follows.

First, a maximum of 50 kg of waste fish is input through the hopper 310 at once, and the waste fish is first processed in the primary shredder 320 driven by the crushing motor 330 and then transferred to the conveying screw unit 200. Let's do it.

Waste fish introduced into the transfer screw unit 200 is transferred to the discharge port 250 through the compression screw 240 rotated by the first geared motor 210 at 30 to 50 RPM, the outer surface of the compression screw 240 The waste fish, which are primarily processed by the cutter blades 241 and the protrusions 242 formed thereon, are mutually rubbed and compressed to remove moisture from the waste fish itself.

The first processed waste fish transported by the compression screw 240 is introduced into the centrifugal crusher 400 through the outlet 250, the rotary plate 430 driven by 350 ~ 450 RPM by the drive motor 440 The first processed waste fish is transferred between the crushing blade 433 and the crushing blade 421 of the fixed plate 420 to be processed second to a size suitable for fertilizing.

At this time, the crushed blade 433 of the rotating plate 430 is rotated to cross the crushed blade 421 of the fixed plate 420 to crush the first processed waste fish finely, the rotating plate 430 and the fixed plate 420 Fish wastes finely processed by the mutual movement of the) is transferred to the drying furnace 500 through the outlet 460 formed on the side by centrifugal force.

In the drying furnace 500, the finely pulverized waste fish are dried to maintain proper moisture, and at the same time, sterilization is performed to prevent the growth of bacteria generated in the waste fish.

Oil heat mesh 520 is installed outside the drying furnace 500, while maintaining the temperature of the drying furnace 500 at about 120 ~ 180 ℃, the stirring plate 540 provided in two stages 60 ~ 80 RPM Rotate at a speed to agitate the waste fish to be processed into organic fertilizer, the pump 550 provided therein to continuously circulate the oil heat mesh 520 surrounding the drying to supply and maintain a constant amount of heat, cooling The fan 560 removes water vapor in the drying furnace 500, and the organically processed organic fertilizer is discharged to the outside through the fertilizer outlet 570.

Therefore, the present invention is provided with a primary shredder 320 in the hopper 310 into which our fish are introduced, and the compression screw 240 is not slippery due to the oil component of the fish waste scales. Improve the failure to the primary crushing operation, and by constructing the stirring plate 540 in the drying furnace 500 in a two-stage structure to induce air rotation in the drying furnace 500, it is easy to remove moisture by rapid cooling, By installing the cooling fan 560, the crushed waste fish can quickly discharge water vapor in a state containing organic matter, thereby obtaining high-quality fertilizer, and the odor generated in the drying furnace 500 through the chemical processor 600. And neutralize the harmful gas to be discharged to the outside, through the additive box 700 can add the necessary components for the organic fertilizer.

Although the present invention has been shown and described with respect to specific embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. Anyone who can afford it will know.

100: base 110: first base
120: second base 200: transfer screw portion
210: first geared motor 220: bracket
230: transfer pipe 240: compression screw
250: outlet 300: inlet
310: hopper 320: primary shredder
330: crushing motor 340: belt
400: centrifugal crusher 410: inlet
420: fixed plate 430: rotating plate
440: drive motor 450: belt
460: outlet 500: drying furnace
510: inlet 520: oil heat mesh
530: second geared motor 540: stirring plate
550 pump 560 cooling fan
570: fertilizer outlet 600: chemical treatment
700: additive box 800: control panel

Claims (4)

In the organic fertilizer production apparatus using our fish,
A base (100) provided with a first base (110) and a second base (120), the fixing portion (121) being formed on an upper surface of the second base (120);
The first geared motor 210 fixed to the upper portion of the first base 110 by the bracket 220 is provided on one side, and the compression screw 240 is provided inside the transfer pipe 230 on the other side of the bracket 220. A transfer screw unit 200 provided to be driven by the first geared motor 210 and having a discharge port 250 formed at a lower end of the transfer pipe 230;
An input unit 300 having a hopper 310 on an upper portion of the transfer pipe 230 adjacent to the bracket 220;
A crushing blade 421 is formed on the lower surface of the fixing plate 420 protruding from the inlet 410 at the upper portion so as to be inserted into the outlet 250 of the transfer screw 200, and the crushing blade of the fixing plate 420 ( A protrusion 431 is formed at the center of the rotating plate 430 where the shredding blades 433 are formed on the top surface of the blade 421 so as to cross each other, and the rotating shaft 434 is protruded to the bottom of the time belt wheel 435 and the fixture ( 436, a time belt wheel 442 is formed on the motor shaft 441 of the driving motor 440 to be fixed to the second base 120 and connected to the time belt wheel 435 and the belt 450. A centrifugal crusher 400 that is fixed to the second base 120 by a fixture 443, and forms an outlet 460 on one side thereof;
An inlet 510 is formed through which the outlet 460 is connected to one side, and an oil heat mesh 520 is provided on an outer circumference thereof, and a second geared motor 530 is provided on an upper surface thereof so that the motor shaft 531 is located inside. Through, the motor shaft 531 is provided with a two-stage cooling fan 540 end is fastened with a nut 532, the inner bottom surface is provided with a pump 550 and the cooling fan 560 on the side Is formed, the lower end of the drying furnace 500, the fertilizer outlet 570 is formed;
A chemical processor (600) provided at one side of the drying furnace (500) to neutralize odors and harmful gases and discharge them to the outside;
An additive box 700 provided on the other side of the drying furnace 500 to inject various additives;
Organic fertilizer production apparatus using our fish, characterized in that consisting of a control panel 800 driven by a PLC in front of the first base 110 to control the fertilizer production apparatus. The method of claim 1,
Cutter blade 241 is formed on the outer circumferential surface of the compression screw 240, the organic fertilizer production apparatus using the dead fish protruding from the cutter blade 241, the projection 242. The method of claim 1,
The hopper 310 is provided with a primary crusher 320 for crushing the primary fish introduced into the transfer screw unit 200, the primary crusher 320 is the first and second gear shafts (322,323) Shredding rolls 325 are provided on the outer circumferential surfaces of the saw blades 325 to engage the sawtooth rakes 324 alternately on the outer circumferential surfaces of the shredding rolls 325, and circular gears 321 at one end of the first and second gear shafts 322 and 323, respectively. It is provided so that the first gear shaft 322 of the other end of the fish that is characterized in that connected to the motor shaft 331 and the belt 340 of the crushing motor 330 provided on the upper portion of the first base 110 Organic fertilizer production apparatus using. The method of claim 1,
The control panel 800 includes a power lamp 801 that lights when the device is supplied with power, a temperature gauge 802 for checking an oil heat mesh rising temperature of a drying stand, and an adjustment switch for controlling automatic and manual operation of the device ( 803, a temperature switch 804 for controlling the operation of the oil heat mesh 520, a stirring switch 805 for operating the stirring plate 540 of the drying furnace 500, and a centrifugal crusher 400 for controlling the operation. Second fracturing switch 806, the cooling switch 807 for operating the cooling fan 560 of the drying furnace 500, the end buzzer 808 to generate an alarm when the operation is completed, and is operated in an emergency situation Emergency switch 809, screw switch 810 for operating the compression screw 240, primary crush switch 811 for operating the primary shredder 320, and power switch 812 for controlling the power supply Organic fertilizer production apparatus using our fish, characterized in that consisting of.

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